High Pressure Control Valves

Transcription

1 Introduction PB0001 Dec The Kimray High Pressure Control Valve is designed for controlling a variety of fluids at pressures up to 6000 psig (413 bar) and can be used for the discharge of liquid or gas from vessels, separators, treaters, knockouts, similar liquid accumulators and other areas of natural gas production. The Kimray High Pressure Control Valve comes with a variety of connection types from 2 inches to 10 inches (50 mm to 250 mm). High Pressure Control Valve Contents Body Styles 3,4 Valve Dimensions 5 Specifications 6,7 Elastomers 8 Page Valve Trim 9,10,11 Packing Box 12 Actuators 13 Model Code 14, 15 NOTE This information is presented in good faith. Kimray assumes no liability for advice or recommendations made concerning results to be obtained from the user of any Kimray product or service. Responsibility for the selection, use and maintenance of any Kimray products remain with the purchaser and end-user. Valve Description Normal Service Summary: Cage Guided globe valve Liquid or Gas Connection Size: 2 in in. (50 mm mm) DN 25 - DN 225 Body Style: Through Connection Type: Threaded (NPT), Flanged or Socket Weld Actuation: Fail Open or Fail Closed Single Acting Spring Return Control: Upstream or Downstream Temperature: -20 F to 500 F -29 C to 260 C Cold Working Maximum Pressure: Options: 6000 psig 413 bar Reduced trim capacity Trim material Elastomer material Quick exhaust slam-shut Actuator spring ranges Adjustable actuator Coatings Kimray reserves the right to modify or improve the designs or specifications of such products at any time without prior notice. Kimray Inc.- 52 NW 42nd Street Oklahoma City, Ok USA - Ph: (405) , Fax: (405) Kimray.com 1

2 Rugged Actuator Design Features Adjusting Screw Standard actuator is made from Ductile Iron (ASTM-A395) Capable of 45 psig (3.1 bar) diaphragm pressure for actuation Multiple spring options make it ideal for operation with I/P or electropneumatic positioners An optional 65 Topworks actuator is available with an adjustable spring from 10 psig to 30 psig (0.68 bar to 2 bar) and is made from 1018CW ASTM 108 steel. Reversible Actuator allows simple change from fail close to fail open with no extra parts required. Open Yoke Design Yoke Coupling Block Actuator Base Packing Box Bonnet Allows for position indicator to be easily seen from any direction. Open or closed scale on all models. Prevents process fluids from energizing the diaphragm if packing box leaks. Four bolts hold actuator to the valve body for easy access to trim components. Balanced Piston Design Upstream balanced piston assembly for bubble tight shut off (Class VI, ANSI/FCI 70.2) against upstream pressure. Smooth control when used as a pressure regulator. Pressure drop does not effect activation pressure. Optional Trim Sizes Standard trim available with full line size port to offer maximum flow. Easy to change reduced ratio plug. Reduce port size while maintaining equal percentage trim characteristics. One bolt holds the ratio plug to the piston for a quick and easy change. Piston/Cage Assembly Upper Piston Seat Ratio Plug Soft Seat Seal Soft seat placed in the valve body and out of the flow path for longer life against abrasive conditions. Upper Piston Seat Several materials available to accommodate abrasive and corrosive services (Table 10 - Upper Piston Seat Material). Replace upper piston seat without replacing the piston. Steel Body Standard globe valve body is made from cast steel A216-WCB with optional CF8M material available. NACE Compliance Body Special materials available for sour service application in accordance with the requirements of NACE specification MR0175. Figure 1 2

3 Main Valve Body Size 2 inch (50 mm) 2 in with 3 in RF (50 mm with 80 mm RF) 2 in with 3 in RTJ (50 mm with 80 mm RTJ) 2 in with 4 in RF (2 mm with 100 mm RF 3 in (80 mm) 3 in with 4 in RF (80 mm with 100 mm RF) 4, 6, 8, 10 Table 1 - Body Materials and End Connections Material Group ASTM Group Available Connections WCB A216-WCB 1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar) LCC A352-LCC 1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar) CF8M A351-CF8M 1500 psig, 4000 psig, or 6000 psig NPT (103 bar, 275 bar, 413 bar) WCB A216-WCB 150RF, 300RF, 600RF, 1500RF LCC A352-LCC 150RF, 300RF, 600RF, 1500RF CF8M A351-CF8M 150RF, 300RF, 600RF, 1500RF WCB A216-WCB 300RTJ, 600RTJ, 1500RTJ LCC A352-LCC 300RTJ, 600RTJ, 1500RTJ CF8M A351-CF8M 300RTJ, 600RTJ, 1500RTJ WCB A216-WCB 300RF, 600RF WCB A216-WCB 300RTJ, 1500RTJ WCB A216-WCB 300RF, 600RF WCB A216-WCB 150RF, 300RF, 600RF LCC A352-LCC 150RF, 300RF, 600RF CF8M A351-CF8M 150RF, 300RF, 600RF WCB A216-WCB 300RTJ, 600RTJ LCC A352-LCC 300RTJ, 600RTJ CF8M A351-CF8M 300RTJ, 600RTJ WCB A216-WCB 300RF WCB A216-WCB 150RF, 300RF, 600RF LCC A352-LCC 150RF, 300RF, 600RF CF8M A351-CF8M 150RF, 300RF, 600RF WCB A216-WCB 150RTJ, 300RTJ, 600RTJ LCC A352-LCC 150RTJ, 300RTJ, 600RTJ CF8M A351-CF8M 150RTJ, 300RTJ, 600RTJ * Standard body is A216-WCB * KIMCOAT coating available for any body material Kimray body materials conform to ASME B for external dimensions, working pressure class rating per ASME B16.34 and face to face per ANSI

4 Temperature F ( C) Table 2 - Temperature vs. Pressure Rating Flange Class Hydrostatic Test Pressure (psig) 450 (31 bar) 1125 (77.5 bar) 2250 (153.4 bar) 3375 (230.9 bar) 5625 (384.3 bar) 9375 (639.4 bar) *Maximum Allowable Non-Shock Pressure (psig) WCB - A216-WCB -20 to 100 (-28 to 37) 285 (19.7 bar) 740 (51.0 bar) 1480 (102 bar) 2220 (153.1 bar) 3705 (255.5 bar) 6170 (425.4 bar) 200 (93) 260 (17.9 bar) 680 (46.9 bar) 1360 (93.8 bar) 2035 (140.3 bar) 3395 (234.1 bar) 5655 (389.9 bar) 300 (148) 230 (15.9 bar) 655 (45.2 bar) 1310 (90.3 bar) 1965 (135.5 bar) 3270 (225.5 bar) 5450 (375.8 bar) 400 (204) 200 (13.8 bar) 635 (43.8 bar) 1265 (87.2 bar) 1900 (131.0 bar) 3170 (218.6 bar) 5280 (364.0 bar) 500 (260) 170 (11.7 bar) 605 (41.7 bar) 1205 (83.1 bar) 1810 (124.8 bar) 3015 (207.9 bar) 5025 (346.5 bar) 600 (315) 140 (9.7 bar) 570 (39.3 bar) 1135 (78.3 bar) 1705 (117.6 bar) 2840 (195.8 bar) 4730 (326.1 bar) 650 (343) 125 (8.6 bar) 550 (37.9 bar) 1100 (75.8 bar) 1650 (113.8 bar) 2745 (189.3 bar) 4575 (315.4 bar) 700 (371) 110 (7.6 bar) 530 (36.5 bar) 1060 (73.1 bar) 1590 (109.6 bar) 2665 (183.7 bar) 4425 (305.1 bar) LCC - A352-LCC Flange Class to 100 (-28 to 37) 290 (20.0 bar) 750 (51.7 bar) 1500 (103.4 bar) 2250 (155.1 bar) 3750 (258.6 bar) 6250 (430.9 bar) 200 (93) 260 (17.9 bar) 750 (51.7 bar) 1500 (103.4 bar) 2250 (155.1 bar) 3750 (258.6 bar) 6250 (430.9 bar) 300 (148) 230 (15.9 bar) 730 (50.3 bar) 1455 (100.3 bar) 2185 (150.7 bar) 3640 (251.0 bar) 6070 (418.5 bar) 400 (204) 200 (13.8 bar) 705 (48.6 bar) 1405 (96.9 bar) 2110 (145.5 bar) 3520 (242.7 bar) 5865 (404.4 bar) 500 (260) 170 (11.7 bar) 665 (45.9 bar) 1330 (91.7 bar) 1995 (137.6 bar) 3325 (229.3 bar) 5540 (382.0 bar) 600 (315) 140 (9.7 bar) 605 (41.7 bar) 1210 (83.4 bar) 1815 (125.1 bar) 3025 (208.6 bar) 5040 (347.5 bar) 650 (343) 125 (8.6 bar) 590 (40.7 bar) 1175 (81.0 bar) 1765 (121.7 bar) 2940 (202.7 bar) 4905 (338.2 bar) 700 (371) 110 (7.6 bar) 555 (38.3 bar) 1110 (76.5 bar) 1665 (114.8 bar) 2775 (191.3 bar) 4630 (319.2 bar) CF8M - A351-CF8M Flange Class to 100 (-28 to 37) 275 (19.0 bar) 720 (49.6 bar) 1440 (99.3 bar) 2160 (148.9 bar) 3600 (248.2 bar) 6000 (413.7 bar) 200 (93) 235 (16.2 bar) 620 (42.7 bar) 1240 (85.5 bar) 1860 (128.2 bar) 3095 (213.4 bar) 5160 (355.8 bar) 300 (148) 215 (14.8 bar) 560 (38.6 bar) 1120 (77.2 bar) 1680 (115.8 bar) 2795 (192.7 bar) 4660 (321.3 bar) 400 (204) 195 (13.4 bar) 515 (35.5 bar) 1025 (70.7 bar) 1540 (106.2 bar) 2570 (177.2 bar) 4280 (295.1 bar) 500 (260) 170 (11.7 bar) 480 (33.1 bar) 955 (65.8 bar) 1435 (98.9 bar) 2390 (164.8 bar) 3980 (274.4 bar) 600 (315) 140 (9.7 bar) 450 (31.0 bar) 900 (62.1 bar) 1355 (93.4 bar) 2255 (155.5 bar) 3760 (259.2 bar) 650 (343) 125 (8.6 bar) 440 (30.3 bar) 885 (61.0 bar) 1325 (91.4 bar) 2210 (152.4 bar) 3680 (253.7 bar) 700 (371) 110 (7.6 bar) 435 (30 bar) 870 (60.0 bar) 1305 (90.0 bar) 2170 (149.6 bar) 3620 (249.6 bar) *Kimray HPCV PB valve is capable of full rated pressure drop. Kimray conform to ASME B for working pressure vs working temperature and ASME B for flanges and flanged fittings. 4

5 High Pressure Control Valves Figure 2 Piston Balanced End Connection Table 3 - Valve Dimensions A B C D Weight 150RF in. (254 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) in. (327 mm) 100 lb (45.3 kg) 300RF in. (266 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) in. (327 mm) 121 lb (54.8 kg) 600RF in. (285 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) in. (327 mm) 121 lb (54.8 kg) 1500RF in. (339 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) in. (327 mm) 150 lb (68.0 kg) 1500RTJ in. (342 mm) 5.62 in. (142 mm) 17.0 in. (431 mm) in. (327 mm) 170 lb (77.1 kg) 150RF in. (298 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) in. (400 mm) 263 lb (119.3 kg) 300RF in. (317 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) in. (400 mm) 263 lb (119.3 kg) 600RF in. (336 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) in. (400 mm) 263 lb (119.3 kg) 600RTJ in. (339 mm) 7.25 in. (184 mm) 27.0 in. (685 mm) in. (400 mm) 263 lb (119.3 kg) 150RF in. (352 mm) in. (279 mm) 30.0 in. (762 mm) in. (400 mm) 365 lb (165.6 kg) 300RF in. (368 mm) in. (279 mm) 30.0 in. (762 mm) in. (400 mm) 365 lb (165.6 kg) 600RF in. (393 mm) in. (279 mm) 30.0 in. (762 mm) in. (400 mm) 365 lb (165.6 kg) 150RF in. (450 mm) in. (284 mm) 34.5 in. (876 mm) in. (519 mm) 700 lb (317.5 kg) 300RF in. (473 mm) in. (284 mm) 34.5 in. (876 mm) in. (519 mm) 740 lb (335.6 kg) 600RF in. (509 mm) in. (284 mm) 34.5 in. (876 mm) in. (519 mm) 840 lb (381.0 kg) 150RF in. (568 mm) in. (542 mm) 34.5 in. (876 mm) in. (520 mm) 830 lb (376.5 kg) 300RF in. (569 mm) in. (568 mm) 34.5 in. (876 mm) in. (520 mm) 1040 lb (471.7 kg) 600RF in. (609 mm) in. (609 mm) 34.5 in. (876 mm) in. (520 mm) 1040 lb (471.7 kg) 150RF in. (752 mm) in. (286 mm) 34.5 in. (876 mm) in. (520 mm) lb ( kg) 300RF in. (708 mm) in. (287 mm) 34.5 in. (876 mm) in. (520 mm) 1200 lb (544.3 kg) 600RF in. (750 mm) in. (303 mm) 34.5 in. (876 mm) in. (520 mm) 1400 lb (635.0 kg) Kimray valve dimensions conform to ANSI/ISA 75 series. 5

6 Table 5 - Materials of Construction Valve Components Standard NACE *Compliant Optional Body ASTM A216 WCB ASTM A216 WCB A352 LCC A351 CF8M Actuator ASTM A395 ASTM A395 ASTM A395 Cover Bonnet (Upper Housing) ASTM A216 WCB A351 CF8M A352 LCC Packing Box ASTM A SS6 (ASTM A351 CF8M) Stem 303SS (ASTM A582) 316SS6 (ASTM A479) 17-4PH (ASTM A564) Cage 316SS6 316SS6 (ASTM A351 CF8M) 17-4PH (ASTM A747) Piston ASTM A681 D-2 316SS6 (ASTM A479) Hard Seat ASTM A681 D-2 316SS6 (ASTM A479) Upper Piston Seat ASTM A681 D-2 316SS6 (ASTM A479) Ratio Plug ASTM A681 D-2 316SS6 (ASTM A479) 17-4PH (ASTM A564) 440C 17-4PH (ASTM A564) 440C Zirconia 17-4PH (ASTM A564) 440C Springs Chrome Silicon 316SS6 (ASTM A479) Inconel Diaphragm Nitrile Viton Packing Nitrile Viton Aflas Low Temp Nitrile O-rings Nitrile Viton Aflas Packing Sleeve Teflon Teflon Seal Ring Polyurethane Aflas * NACE MR0-175 certification upon request. Geothermal EPDM Peek PPDI 6

7 CAST STEEL Table 6 - Material Specification Body CAST STEEL CAST 316 STAINLESS STEEL 316 STAIN- LESS STEEL 17-4 PH STAINLESS STEEL KIMRAY SUFFIX CS LCC C6 SS6 PH - Inner Parts D-2 TOOL STEEL 440C STAIN- LESS STEEL ASTM GROUP ASTM A216 ASTM A352 ASTM A351 ASTM A276 ASTM A564 ASTM A681 ASTM A276 GRADE WCB LCC CF8M D-2 UNS J03002 J02505 J92900 S31600 S17400 T30402 S44004 NACE Compliant Yes Yes Yes Yes Yes No Mechanical Properties Allowable Stress (ksi) N/A N/A N/A Tensile min (ksi) HT Dependability 110 Yield min (ksi) HT Dependability 65 Hardness HB Physical Properties Density (lbs/in3) Electrical 68 F (microhnin) Specific F (BTU/lb/ F) Thermal Conductivity BTU/hr/ft2/ft/ 212 F Coeff. of Thermal Expansion (in/in/ F) F Coeff. of Thermal Expansion (in/in/ F) F x x x x x x x10-6 Modulus of Elasticity (ksi) Tension 28.0 x x 103 Modulus of Elasticity (ksi) Torsion 11.2 x x 103 Magnetic Permeability, H Oersteds Chemical Composition Al C 0.30 max 0.25 max 0.08 max 0.08 max 0.07 max Cb Co max - Cr 0.50 max 0.05 max Cu 0.30 max 0.30 max Mg Mn 1.00 max 1.20 max 1.20 max 2.00 max 1.00 max 0.60 max 1.00 max Mo 0.20 max 0.20 max max Ni 0.50 max 0.50 max P 0.04 max 0.04 max 0.04 max max max max max Pb S max max 0.04 max max max max max Si 0.60 max 0.60 max 1.5 max 1.00 max 1.00 max 0.60 max 1.00 max V 0.03 max.03 max max - Zn Temp. Range ( F) -20 to to to to to to 800 Temp. Range ( C) -28 to to to to to to 426 Kimray reserves the right to modify or improve the designs or specifications of such products at any time without notice. 7

8 Table 7 - Elastomer Options Part Standard Material Optional Material Actuator Diaphragm Buna-N Viton Bonnet seal rings Buna-N Viton, Aflas Packing Box Buna-N Aflas, Low Temp Nitrile, Viton Packing Box / Body Buna-N Aflas, Low Temp Nitrile, Viton, Vee Packing Piston Assembly Buna-N Viton, Aflas Seat Polyeurathane (PPDI) Aflas, GEP, PK AFLAS ETHYLENE PROPYLENE VITON Table 8 - Elastomer Specifications HIGHLY SATURATED NITRILE ELASTOMERS BUNA-N LOW TEMP. BUNA-N POLY- ACRY- LATE GEO- THERMAL EPDM POLY- URETHANE PLASTICS GYLON PEEK PPDI TEFLON Kimray Suffix AF EP V HSN - LTN H GEP P GY PK PPDI T Abrasion GE GE G G G G G GE E E E E E Acid E G E E F F P G P E G P E Chemical E E E FG FG FG P E FG E G FG E Cold P GE PF G G E P GE G E P G E Flame E P E P P P P P P P P P P Heat E G E E G G E E F E G G E Resistance Properties Oil E P E E E E E F G E G G E Ozone E E E G P P E E E E G E E Set PF GE E GE GE GE F GE F P P F P Tear PF GE F FG FG FG FG GE GE E E GE E Water/Steam GE E P E FG FG P E P E E P E Weather E E E G F F E E E E G E E CO2 GE GE PG GE FG FG P GE G E G G E H2S E P P FG P P P F G E G G E Methanol PF G PF P P P P G P E G G E Dynamic GE GE GE GE GE GE F GE E P G G P Electrical E E F F F F F E FG E E FG E Impermeability G G G G G G E G G E E G E Tensile Strength FG GE GE E GE GE F GE E E E E E Temp. Range ( F) Temp. Range ( C) 25 to to to to to to to to to to to to to to to to to to to to 260 Form O,S,D O,S,D O,S,D O,S,D O,S,D O,D O,S,D O, S S,D S,D S S O, S RATINGS: P - POOR; F - FAIR; G - GOOD; E - EXCELLENT -30 to to to to to to 204 Responsibility for the selection, use and maintenance of any Kimray products remain with the purchaser and end-user. 8

9 Equal Percentage Trim The closure member is designed with a ratio plug shaped to produce an equal percentage of increased flow when the closure member is moved in equal increments of distance. With equal percentage trim, an equal increment of change in stem position will produce an equal percent of change in Cv. For every 10% increase in valve position, the flow coefficient changes 154%, see Figure 3. Percentage of Flow Typical Equal Percentage Characteristic Percentage Stem Travel Figure 3 Modified Percentage Trim Modified percentage trim is designed to achieve maximum flow at full open and precise control at the lower end. This type of characteristic is particularly useful in suction controller applications, see Figure 4. Kimray inherent flow characteristics conform to ANSI/ISA Percentage of Flow Modified Percentage Characteristic Percentage Stem Travel Figure 4 Reduced Trim An optional reduced trim can be installed to reduce the flow area. The valve will maintain the line size connection, but keep the flow conditions inside the rangability of the valve. The reduced trim follows the equal percentage trim flow characteristics. Size Valve in.(mm) Standard Port in.(mm) Table 9 - Port Size and Seat Material Reduced Port in.(mm) Standard Material in.(mm) Optional Material 2 (50) 2 (50) 1.5 (38) Tool Steel (D2) 316SS6, 17-4PH, 440C 3 (80) 3 (80) 2 (50) Tool Steel (D2) 316SS6, 17-4PH, 440C 4 (100) (110) 3 (80) Tool Steel (D2) 316SS6, 17-4PH, 440C 6 (150) 6.75 (170) 4 (100) Tool Steel (D2) 316SS6, 17-4PH, 440C 8 (200) 8 (200) 6 (150) Tool Steel (D2) 316SS6, 17-4PH, 440C 10 (250) 8 (200) 6 (150) Tool Steel (D2) 316SS6, 17-4PH, 440C 9

10 Flow Characteristic Equal Percentage Trim Size in.(mm) CF Flow Characteristic Trim Size CF Equal Percentage Flow Characteristic Trim Size CF Table 10 - Flow Coefficient(Cv) at Valve Position 2 Piston Balanced High Pressure Control Valve Valve Opening Percentage (38) (50) Piston Balanced High Pressure Control Valve Valve Opening Percentage (50) (80) Piston Balanced High Pressure Control Valve Valve Opening Percentage Equal Percentage 3 (80) Flow Characteristic Trim Size CF Equal Percentage Flow Characteristic Trim Size CF Equal Percentage Modified Percentage Flow Characteristic Trim Size CF Equal Percentage Modified Percentage (110) Piston Balanced High Pressure Control Valve Valve Opening Percentage (100) (170) Piston Balanced High Pressure Control Valve Valve Opening Percentage (150) (215) (215) Piston Balanced High Pressure Control Valve Valve Opening Percentage (150) (215) (215) Kimray flow equations conform to ANSI/ISA

11 Balancing force Balanced Piston The balanced piston design applies upstream pressure above and below the closure member. This is accomplished with four holes machined into the piston and ratio plug. The area of the balancing piston providing the balancing force is slightly greater than the seal area of the seat providing upstream force. This ensures that the valve will remain sealed at high differential pressure. (Figure 5) Flow Upstream force Communicating holes Figure 5 Upper Piston Seat Where the piston seals against the valve body seat and where the flow stream impacts the piston greatest is called the upper piston seat (Figure 6). To compensate for certain abrasive and corrosive services, the upper piston seat is replaceable and available in several materials (Table 10). This allows the upper piston seat to be replaced without the whole piston. Piston/Cage Assembly Upper Piston Seat Figure 6 Ratio Plug Table 11 - Upper Piston Seat Material Material Service Do not use in D-2 Tool Steel Abrasive service, Standard ratio plug Sour service, CO2, Steam 316SS6 Corrosive service, Nace, Steam Abrasive, erosive service 17-4PH Corrosive service, Nace, minor abrasive, erosive service. High Abrasive, CO2, Steam 440C Corrosive service, Nace, abrasive, erosive service High Abrasive Zirconia Corrosive, Abrasive, Nace service. Ceramic material hardest available. 11

12 Stuffing Box Packing Sleeve Packing Rings Live Load Packing Box A spring is used to apply constant pressure against packing rings that squeeze a Teflon seal around the stem. When the Teflon sleeve begins to wear, the spring pressure provides leak proof service. Optional packing rings are available to match the service conditions (Table 11 - Packing Box Materials). Follower Table 12 - Stuffing Box Materials Spring Part Material Optional Materials Packing Box D-2 Tool Steel 316SS6 Packing Rings Buna-N Aflas, Viton, Low Temp Nitrile, Vee Packing Packing Sleeve Teflon None Figure 7 Spring 316SS6 Hastelloy C Follower 316SS6 None 12

13 Actuator The pneumatic diaphragm actuator with single acting spring return, supplies the force and motion to position the closure member. Optional springs are available for a maximum travel diaphragm pressure of 15 psi, 20 psi, and 30 psi for the 2150 valve, and 30 psi in the 3, 4, 6, 8 and 10 inch. Table 13 - Actuator Crack to Full Open Pressure lists the diaphragm pressure required to initially unseat and fully travel the closure member. The actuator can be in either fail open or fail closed configuration without the need for additional parts. Figure 8 Table 13 - Actuator Diaphragm Area and Valve Stem Travel Valve Size Diaphragm Area Stem Travel 2150 Topworks 65 in. 2 (419 cm 2 ) 0.75 in. (1.875 cm) 3150 Topworks 100 in. 2 (645 cm 2 ) in. ( cm) 4150 Topworks 100 in. 2 (645 cm 2 ) 1.75 in. (4.375 cm) 6150, 8150, Topworks 120 in. 2 (774 cm 2 ) 2.5 in. (6.25cm) Valve Description Spring Table 14 - Actuator Crack to Full Open Pressure 0 psig (0 bar) 100 psig (6.8 bar) 500 psig (34.4 bar) 1000 psig (68.9 bar) 1500 psig (103.4 bar) Crack Full Crack Full Crack Full Crack Full Crack Full 15 lbs. 3 psig (0.21bar) 16 psig (1.1bar) 3.5 psig (0.24bar) 16 psig (1.1bar) 5.5 psig (0.38bar) 15 psig (1.03bar) 7.5 psig (0.52bar) 14 psig (0.97bar) 9.5 psig (0.66bar) 12 psig (0.83bar) 2150 SMT PB 2 IN IV 20 lbs. 3 psig (0.21bar) 19 psig (1.31bar) 3 psig (0.21bar) 18 psig (1.24bar) 5.5 psig (0.38bar) 17 psig (1.17bar) 8 psig (0.55bar) 16 psig (1.1bar) 8.5 psig (0.59bar) 15 psig (1.03bar) 30 lbs. 6 psig (0.41bar) 32 psig (2.21bar) 7 psig (0.48bar) 31 psig (2.14bar) 8 psig (0.55bar) 30 psig (2.07bar) 10.5 psig (0.72bar) 29 psig (2bar) 12.5 psig (0.86bar) 28 psig (1.93bar) 3150 FMT PB 3" IV 30 lbs. 6 psig (0.41bar) 30 psig (2.07bar) 6.5 psig (0.45bar) 27.5 psig (1.9bar) 10.5 psig (0.72bar) 27 psig (1.86bar) 13.5 psig (0.93bar) 25 psig (1.72bar) 17 psig (1.17bar) 22 psig (1.52bar) 3150 FMT PB 3" IV- PC 30 lbs. Shut 27 psig (1.86bar) Shut 28 psig (1.93bar) Shut 30.5 psig (2.1bar) Shut 33 psig (2.28bar) Shut 36.5 psig (2.52bar) 4150 FMT PB 30 lbs. 8.5 psig (0.59bar) 32 psig (2.21bar) 8.5 psig (0.59bar) 32 psig (2.21bar) 8 psig (0.55bar) 29.5 psig (2.03bar) 7.5 psig (0.52bar) 27 psig (1.86bar) 6 psig (0.41bar) 24.5 psig (1.69bar) 4150 FMT PB 4 IN IV PC 30 lbs. Shut 31 psig (2.14bar) Shut 32.5 psig (2.24bar) Shut 34.5 psig (2.38bar) Shut 37 psig (2.55bar) Shut 39.5 psig (2.72bar) 6150 FMT PB 6 IN IV 30 lbs. 8 psig (0.55bar) 29 psig (2bar) 9.5 psig (0.66bar) 28 psig (1.93bar) 10.5 psig (0.72bar) 27 psig (1.86bar) 11 psig (0.76bar) 25 psig (1.72bar) 11.5 psig (0.79bar) 22 psig (1.52bar) 8150 FMT PB 8 IN IV 30 lbs. 8 psig (0.55bar) 29 psig (2bar) 8.5 psig (0.59bar) 27.5 psig (1.9bar) 10 psig (0.69bar) 26.5 psig (1.83bar) 10.5 psig (0.72bar) 24 psig (1.65bar) 10.5 psig (0.72bar) 21.5 psig (1.48bar) FMT PB 8 IN IV 30 lbs. 7.5 psig (0.52bar) 28.5 psig (1.97bar) 8.5 psig (0.59bar) 27.5 psig (1.9bar) 9.5 psig (0.66bar) 26 psig (1.79bar) 10 psig (0.69bar) 24 psig (1.65bar) 10.5 psig (0.72bar) 21.5 psig (1.48bar) 13

14 Base Code Code Three character base code from page ii Trim Material - Standard PH 17-4 Trim ZR Zirconia Trim 440C 440C Trim S6 316SS6 Trim S6B 316SS Trim & 316SS6 Body QO Quick Opening High Pressure Control Valves Models PB Once all spaces are filled, remove all dashes and condense without spaces. Special Process* Elastomer Pilot (HPCV only) Spring Coating Certification Export Crate PU Standard PC IT DT PS2P PS2XP PS2S6 Pressure Close (i.e. ECPPC= 2200 SMT PC 1"IV) I/P Indirect transducer I/P Direct transducer PS2 4-20HART POSITION PLASTIC STD. PS2 4-20HART POSITIONER EXPLOSION PROOF PS2 4-20HART POSITIONER S6 - Standard (Buna-N) AF Aflas FG Fawn Gylon G Gylon HSN High Saturated Nitrile LTN Low Temp Nitrile T Teflon Seat V Viton High Pressure Control Valve Only VPK Vee Packing GF Grafoil Packing VD Viton Diaphragm (Used on HPMVS for diaphragm in bonnet) PEK PEEK Control Range (psig) - Standard (no pilot) 3B 30 HPCV Back Pressure 3P 30 HPCV Pressure Reducing 7B 75 HPCV Back Pressure 7P 75 HPCV Pressure Reducing 15B 150 HPCV Back Pressure 15P 150 HPCV Pressure Reducing 25B 250 HPCV Back Pressure 25P 250 HPCV Pressure Reducing 5POZ HPCV Ounces Pressure Reducing n/a 10 to to to to to to to to oz to 5 psi - Standard High Pressure Control Valves 15 15# Spring 20 20# Spring 30 30# Spring Low Pressure Control Valve 125 Used when changing from 300 # spring to 125# spring - No Coating KC Kim Coated PR Primer Color Painted - No Certifications CRN Canadian Registration CERTS Material Certifications on Weld necks, Blind Plates, & Hammer Unions NC Nace MTR Material Test Reports (i.e. Steel Casting) SPT Static Pressure Tests - No crate 2.5POZ HPCV Ounces Pressure Reducing 1 oz to 5 psi 5BOZ HPCV Ounces Back Pressure.5 oz to 2.5 psi 2.5BOZ HPCV Ounces Back Pressure.5 oz to 2.5 psi 20POZ HPCV Ounces Pressure Reducing 1 psi to 20 psi 20BOZ HPCV Ounces Back Pressure 1 psi to 20 psi Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein. 14

15 Models PB Base Codes for Kimray High Pressure Control Valves EOQ 2" FMT 150RF PB 2" IV EOR 2 FMT 150RF PB 1 1/2 IV EOS 2" FMT 300RF PB 2" IV EOU 2" FMT 300RTJ PB 2" IV EOS 2" FMT 300RF PB 2" IV EOU 2" FMT 300RTJ PB 2" IV EFI 2" FMT 600RF PB 2" IV EFJ 2" FMT 600RTJ PB 2" IV EFK 2" FMT 1500RF PB 2" IV EFL 2" FMT 1500RTJ PB 2" IV EOT 2" FMT 300RF PB 1 1/2 IV EOV 2" FMT 300RTJ PB 1 1/2 IV EQJ 2" FMT 600RF PB 1 1/2 IV EOX 2" FMT 600RTJ PB 1 1/2 IV EOY 2" FMT 1500RF PB 1 1/2 IV EOZ 2" FMT 1500RTJ PB 1 1/2 IV ERI 2" FMT W/3"300RF PB 1 1/2 IV ERJ 2" FMT W/3"300RF PB 2" IV EVO 2" FMT W/3"1500RTJ PB 2" IV EFG 2150 SMT PB 2" IV EFH 2400 SMT PB 2" IV EQI 2400 SMT PB 1.5" IV EIY 2600 SMT PB PO 1 1/2" IV EZO 3" FMT 150RF PB 3" IV EZQ 3" FMT 300RF PB 3" IV EZS 3" FMT 300RTJ PB 3" IV EFU 3" FMT 600RF PB 3" IV EFV 3" FMT 600RTJ PB 3 IV EZP 3" FMT 150RF PB 2"IV EZR 3" FMT 300RF PB 2"IV EZT 3" FMT 300RTJ PB 2"IV EZU 3" FMT 600RF PB 2"IV EZV 3" FMT 600RTJ PB 2"IV EQA 4 FMT 300RF PBPC 4 IV EQC 4 FMT 300RF PBPC 4 IV EQG 4" FMT 600RTJ PB 3" IV EIG 6" FMT 150RF PB 6" IV EIA 6" FMT 300RF PB 6" IV EIB 6" FMT 600RF PB 6 IV EIK 6" FMT 600RTJ PB 6" IV EIH 6" FMT 150RF PB 4" IV EII 6" FMT 300RF PB 4" IV EIJ 6" FMT 600RF PB 4" IV EIM 8" FMT 600RF PB 8" IV EIN 8" FMT 300RF PB 8" IV MFT 8 FMT 150RF PBPC 8 IV EIT 10" FMT 600RF PB 8" IV EIZ 10" FMT 600RF PB 6" IV Kimray reserve the right to modify or change, without prior notice, any statement or information contained herein. 15

16 Related Publications: See Installation and Maintenance - IM0008 See Catalog Page E1:i Kimray is an ISO certified manufacturer. Kimray quality assurance process maintains strict controls of materials and the certification of parts used in kimray control valves. All contents of this publication including illustrations are believed to be reliable. And while efforts have been made to ensure their accuracy, they are not to be construed as warranties for guarantees, express or implied, regarding Kimray products or services described herein or their use or application. All sales are governed by our terms and conditions, which are available on request. Kimray reserves the right to modify or improve the designs or specifications of such products at any time without prior notice. 16