PRESSURE REGULATORS. GAS LOW PRESSURE PRESSURE REDUCING STEEL.5 oz - 20 psig OPER. PRES.
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1 1527 (2.5 lbs. Std.) Spring 3061 (5 lbs. Opt.) 4379 (20 lbs. Opt.) Stem 2913 * Gasket 1216 Diaphragm Plate 1208 * Diaphragm 1212 Screw 236, 10 Req d. Nipple 648 Gauge 4080 Tee 219 * Diaphragm 110 * Seat 113 * Spring 566 * Seat 565 * Gasket 118 * Pilot Plug 112 * Spring SS6, 2" Tubing 213SS6, 3" 1383SS6, 4" Base 2515 Nipple 2516 Plug 699 Bonnet 2487 to 2489 Adapter 7244 * Gasket 196 to SS6, 2" Tubing 213SS6, 3" 4251S6, 4" * O Ring 5225 to T, 2" * Back Up, 2 Req'd. 150T, 3" 151T, 4" 276, 2" * Gasket 277, 3" 196, 4" Seat 2496SS6 to 2498SS6 4557ES6, 2" 4561ES6, 3" Retainer 4566ES6, 4" 4571ES6, 6" THRU VALVES AVAILABLE: PART BODY OPER. MAX REP. NO. CONNECTION MODEL NO. PRES. W.P. KIT AIA2.5 2" 150RF 2.2 FGT OPR-S. 5 oz psig 285 RUA-P AIA20 2" 150RF 202 FGT OPR-S 1 psig - 20 psig 285 RUA-P AIA5 2" 150RF 2.5 FGT OPR-S.5 oz psig 285 RUA-P AFC20 3" 150RF 302 FGT OPR-S 1 psig - 20 psig 285 RUZ AFC5 3" 150RF 3.5 FGT OPR-S.5 oz psig 285 RUZ AFD20 4" 150RF 402 FGT OPR-S 1 psig - 20 psig 285 RUC-D 2468, 2" Body 2469, 3" 2470, 4" PRESSURE REGULATORS GAS LOW PRESSURE PRESSURE REDUCING.5 oz - 20 psig OPER. PRES. NOTES: Adjusting Screw 897 Nut SS6 (2.5 lbs. Std.) Spring Plate 636SS6 (5 lbs. Opt.) 7148S6 (20 lbs. Opt.) Bonnet 1336 Nut 2912 Screw 1449, 6 Req d. O Ring 265 * Housing 1206 Screw 191, 4 Req d. Gasket 242, 4 Req d. * Breather Plug 147 Lower Housing 1356 Nut 241, 10 Req d. Connector SS6, 2" Tubing 213SS6, 3" 4251S6, 4" Nut 241, 4 Req d. Lower Diaphragm Plate , 8 Req'd. 2" Screw 907, 10 Req'd. 3" 907, 12 Req'd. 4" 1706, 2" * Diaphragm 1640, 3" 2015, 4" Diaphragm Plate 2490 to , 2" Spring 1528, 3" 1529, 4" Connector 874 Lower Housing 2481 to DS6, 2" 4561DS6, 3" Spacer 4566DS6, 4" 4571DS6, 6" Plug 699 Nipple 648 (Not Shown) 154, 2" * O Ring 807, 3" 156, 4" Filter 1/4 F30 Seat Disc 2493SS6 to 2495SS6 Stem 138 to 140 Seat 164HSN to 166HSN * 177SS6, 2" Ratio Plug 178, 3" 179, 4" 173, 2" * Lock Nut 906, 3" & 4" UPSTREAM PRESSURE RANGE: 5 psig min. or outside supply source is required *These parts are recommended spare parts and are stocked as repair kits. The numbers of a series assigned to a part indicate different line sizes. For example: Stem 137-1", 138-2", 139-3", 140-4", 141-6". Standard Trim size is same as connection size. Max W.P. valves based on -20 F to 100 F. Change Tubing to SS6 Kimray is an ISO certified manufacturer. Bulletin No. A13192 Issued 6/16
2 FLOW COEFFICIENT Table 1 - Flow Coefficient(Cv) at % stem travel for Pilot Operated Regulators 1" Pressure Regulator in.(mm) 1/2 in (12mm) Reduced in (25mm) Full Port " Pressure Regulator 1 1/4 in (31 mm) Reduced in Removable Full Port * in (50 mm) Full Port * " Pressure Regulator 1 5/8 in (66 mm) Reduced in (76 mm) Full Port " Pressure Regulator 2 in (50 mm) Reduced in (100 mm) Full Port " Pressure Regulator 3 in (76 mm) Reduced in (152 mm) Full Port Kimray flow equations conform to ANSI/ISA Kimray inherent flow characteristics conform to ANSI/ISA * Use "2 inch Removable Full Port" values for regulators with operating pressure ranges of psig, psig & psig A:I
3 DIMENSIONS FOR: BACK PRESSURE UPSTREAM DIFFERENTIAL PRESSURE PRESSURE REDUCING-BALANCED PRESSURE REDUCING VACUUM PRESSURE DIFFERENTIAL PRESSURE REDUCING BACK PRESSURE VACUUM LIQUID BACK PRESSURE G DUCTILE 250 S/FGT-BP-S FOR: LOW PRESSURE BACK PRESSURE OUNCES BACK PRESSURE TO VACUUM OUNCES PRESSURE REDUCING OUNCES PRESSURE REDUCING VACUUM VACUUM BACK PRESSURE TO VACUUM DUCTILE LINE SIZE BODY SIZE A B C D * E F G H * I 1" NPT 4 3/8" 1 1/8" 7 1/2" 11 5/8" 3 1/4" 2" 250 S/FGT 3" 4" NPT 8 1/2" 2 1/8" 11 1/2" 10 1/2" 6 1/2" FLANGED 9" 3" 11 1/2" 10 1/2" 6 1/2" 9 1/8" 14 1/2" 14" GROOVED 8 3/4" 2 1/8" 11 1/2" 10 1/2" 6 1/2" NPT 10 1/2" FLANGED 10 3/8" NPT 12 1/16" 3 1/16" 13" 12" 8 1/2" FLANGED 12 3/16" 3 3/4" 13" 12" 8 1/2" 12 3/8" 16 1/2" 15 1/2" NPT 15" 1/16 4" 14 1/2" 13 3/16" 10 1/2" FLANGED 15 1/16" 4 1/2" 14 1/2" 13 3/16" 10 1/2" 15 1/16" 18 1/2" 16 11/16" 6" FLANGED 22" 5 1/2" 17" 17 7/8" 16" 21 15/16" 20 1/2" 18 3/8" FLANGE DIMENSIONS ARE ANSI 125/150 STANDARD. *Add 7/8" to Pressure Reducing Balanced and Up Stream Differential Pressure Regulators for this dimension. A:II Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
4 SEALS Table 2 - Seal Options Part Standard Material Optional Material Pilot Diaphragm Seat Nitrile FKM, HSN, AFLAS, Gylon O-rings Nitrile FKM, HSN, AFLAS, Gylon All Diaphragms Except Pilot Diaphragm Nitrile FKM, HSN, AFLAS, Gylon Diaphragm Pilot Diaphragm Polyurethane FKM, HSN, AFLAS, Gylon Diaphragm O Ring Seat Resistance Properties Table 3 - Seal Specifications NITRILE HIGHLY POLY- SATURATED FKM AFLAS URETHANE NITRILE GYLON Kimray Suffix - HSN V AF P GY Abrasion G G G GE E E Acid F E E E P E Chemical FG FG E E FG E Cold G G PF P G E Flame P P E E P P Heat G E E E F E Oil E E E E G E Ozone P G E E E E Set GE GE E PF F P Tear FG FG F PF GE E Water/Steam FG E P GE P E Weather F G E E E E CO2 FG GE PG GE G E H2S P FG P E G E Methanol G E PF PF P E Dynamic GE GE GE GE E P Electrical F F F E FG E Impermeability G G G G G E Tensile Strength GE E GE FG E E Temp. Range ( F) -40 to +220 F -15 to +300 F -10 to +350 F +25 to +450 F -40 to +220 F -350 to +500 F Temp. Range ( C) -40 to +105 C -26 to +149 C -23 to +177 C 0 to +232 C -40 to +104 C -212 to +260 C Form O,S,D O,S,D O,S,D O,S,D S,D S,D RATINGS: P-POOR, F-FAIR, G-GOOD, E-EXCELLENT Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:III
5 MATERIAL SPECIFICATION Table 5 - Materials of Construction Part Description Valve Size Standard Material Optional Material(s) Ratio Plug Seat Disc 1" & 2" 316 Powdered Metal SS-316NI-25 N/A 1" & 2" Reduced Trim Steel, ASTM A Stainless Steel ASTM A-479 3" Powdered Metal F Stainless Steel ASTM A-479 4" & 6" Ductile, ASTM A Stainless Steel ASTM A-479 1" Powdered Metal F Stainless Steel ASTM A-479 2", 3" & 4" Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M 6" Ductile, ASTM A-395 Stainless Steel ASTM A-240 Stem 1" thru 6" 303 Stainless Steel, ASTM A Stainless Steel ASTM A-479 Body 1" thru 6" Ductile, ASTM A-395 N/A Body 2" thru 6" Steel, ASTM A-216 WCB Stainless Steel ASTM A-351 CF8M Tubing Removable Seat 175 W.P. or Less Copper Tubing ASTM B-380 UNS C Stainless Steel ASTM A-213 Copper Tubing ASTM B-280 UNS C Stainless Steel ASTM A-213 Greater Than 175 W.P. 304 Stainless Steel ASTM A Stainless Steel ASTM A-213 2" thru 6" Ductile Body Ductile, ASTM A-395 Stainless Steel ASTM A-351 CF8M 2" thru 6" Steel Body Stainless Steel ASTM A-351 CF8M N/A Stem Tubing Seat Disc Ratio Plug Body Table 4 - Material Specification Body Inner Parts CAST CAST DUCTILE 303 STAINLESS 316 STAINLESS 17-4 PH STAIN- LESS KIMRAY SUFFIX CS CD SS6 SS6 PH ASTM GROUP ASTM A-216 ASTM A-395 ASTM A-582 ASTM A-479 ASTM A-564 GRADE WCB UNS J03002 F32800 S30300 S31600 S17400 NACE Compliant Yes Yes No Yes Yes A:IV Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
6 TEMPERATURE Table 6 - Temperature vs. Pressure Rating Flange Class ASTM Class 150 RF Temperature F ( C) Static Test Pressure (psig) 450 (31 bar) Maximum Allowable Non-Shock Pressure (psig) CAST DUCTILE ASTM A-395 Flange Class 150 RF -20 to 100 (-28 to 37) 250 (17.2 bar) 200 (93) 235 (16.2 bar) 300 (148) 215 (14.8 bar) 400 (204) 200 (13.7 bar) 500 (260) 170 (11.7 bar) 600 (315) 140 (9.6 bar) 650 (343) 125 (8.6 bar) 700 (371) CAST ASTM A WCB Flange Class 150 RF -20 to 100 (-28 to 37) 285 (20.0 bar) 200 (93) 260 (17.9 bar) 300 (148) 230 (15.9 bar) 400 (204) 200 (13.8 bar) 500 (260) 170 (11.7 bar) 600 (315) 140 (9.7 bar) 650 (343) 125 (8.6 bar) 700 (371) 110 (7.6 bar) FLANGED (150RF) SCREWED (NPT) GROOVED Kimray valves conform to ASME B for working pressure vs working temperature & ASME B for flanges and flanged fittings. Configuration of Back Pressure Valve is a trademark of Kimray, Inc. A:V
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