HyTReC Encourages Hydrogen Industry

Size: px

Start display at page:

Download "HyTReC Encourages Hydrogen Industry"

Abigayle Walker
6 years ago
Views:

1 International Hydrogen Energy Development Forum 2012 HyTReC Encourages Hydrogen Industry Shogo Watanabe Hydrogen Energy Test and Research Center 1

Overview of Fukuoka Hy-Life Project Fukuoka

Energy HYDROGENIUS (AIST) R&D Development of

Promote the widespread use of new energies 3.

hydrogen knowledge Hydrogen Energy Test &

2 Overview of Fukuoka Hy-Life Project Fukuoka Personnel Training Center for Hydrogen Energy HYDROGENIUS (AIST) R&D Development of a Hydrogen Town Construction of a Hydrogen Highway Human resources development 1. Promote measures against Global warming 2. Promote the widespread use of new energies 3. Encourage community-based innovations Community demonstrations New industries based on hydrogen International hub for hydrogen knowledge Hydrogen Energy Test & Research Center (HyTReC) International Hydrogen Energy Development Forum 2

3 Components of Fuel System of FCV Filter Composite High Pressure Hydrogen Tank Check Valve WEH Receptacle WEH Dynetek JFE Container In-Tank Valve Pressure Regulator Stop Valve Temperature Sensor Pressure Sensor PRD In-tank Check Valve PRD: Pressure Relief Device 3

4 Components of Hydrogen Dispenser Check valve (WEH) Connector (Fujikin) Manual valve (Fujikin) Pressure Gauge (Nagano Keiki) Control valve (Fujikin) Flowmeter (OVAL) Breakaway coupling (Nitto Kohki) Flexible hose (Osaka Rasenkan) Dispenser (Tatsuno) Fuel filling nozzle (WEH) 4

5 Support to Enter the Hydrogen Industry Proprietary technologies and ideas of the company Barrier to enter the hydrogen industry Product testing High value of test equipment Venues for testing high-pressure/ volume hydrogen Safety measures following legal standards Barrier, Distance from ignition source, Explosion-proof electric devices, Ventilation, Hydrogen leak detector, etc. Rated personnel for high pressure gas generation Maintenance and safety inspection of the equipment Certification by KHK Sales approach to automobile manufacturer Supported by HyTReC 5

6 Cooperation with HYDROGENIUS Standard Material Standardization of material test HYDROGENIUS Fundamental property of hydrogen material Development of Hydrogen Product Accuracy of finishing, Composition Flaw, Residual stress, Thermal treatment Feedback to material test methods Feedback for product development Cooperative development Analysis of test results Standardization of product test methods HyTReC Safety and durability test under actual use conditions 6

7 Floor map Seminar Room(1) Seminar Room(2) 7

8 High pressure hydrogen laboratory safety features Explosion-proof type electric devices in hydrogen lab. 250mm thick reinforced concrete walls Ventilation Hydrogen leak detector Explosion-proof monitor camera Hydrogen booster Accumulator Barrier Explosion-resistant chamber Test samples Door opening sensor Observation window(s) High pressure hydrogen laboratory Control room 8

9 High pressure hydrogen laboratory safety features Explosion-resistant chamber made of 8mm thick stainless steel. The surrounding temperature can be controlled. Temperature control device (-40~85 ) Flow diagram of high pressure hydrogen test equipment Test samples N2 20MPa Hydrogen booster N2 20MPa 150MPa Explosion-resistant chamber Φ mm Accumulator 99MPa Pressure and flow control unit To circulation line 9

10 High pressure hydrogen gas test High pressure ball valve durability test 0MPa 95MPa Valve open 0MPa Valve close (80,000 cycles) H2 gas temperature: ambient (2 hours) -40 (2 hours) Developed by KITZ as a NEDO project 10

11 O-ring durability test High pressure hydrogen gas test 0MPa 90MPa (hold for several minutes) (100 cycles) Examine the mechanical and blister damage depending on the time of holding at high pressure. ( Eight O-ring holders are set in the explosion resistant chamber) O-ring holder Developed by NOK as a NEDO project Cooperation with HYDROGENIUS 11

12 High pressure hydrogen gas test Crack penetration test of high pressure pipes 2MPa 87.5MPa pressure cycle until the crack penetrates Measure the crack growth rate and confirm the LBB (Leak Before Brake) Cover for prevention of scattering Initial flaw Developed by Iwatani as a NEDO project Cooperation with HYDROGENIUS 12

vessel) : 0 ~ 90 MPa Inner Vessel Outer Vessel H2 N2 H2 Strain Gauge Developed

13 High pressure hydrogen gas test Evaluation of electric characteristics of strain gauge in high pressure hydrogen atmosphere H2 (Outer vessel) : 90 MPa N2 (Inner vessel) : 0 ~ 90 MPa Inner Vessel Outer Vessel H2 N2 H2 Strain Gauge Developed by KYOWA Electronic Instruments as a NEDO project Cooperation with HYDROGENIUS 13

14 Hydraulic burst and endurance laboratory Pressure High pressure water pipe Burst test Pressure time Hydraulic intensifier Pressure cycle test time Test samples High pressure pump 343MPa for burst test 130MPa for pressure cycle test Test pit 14

15 Burst Test Volume: 4.7 L, W.P.: 29.4MPa, Burst Pressure: 114MPa 15

Hydraulic and hydrogen pressure test Evaluation of elastic

test : 210MPa Hydraulic pressure cycle test : 0 88MPa, 100,000

Cross section of HYDROBLOCKER Developed by TOKi Engineering

16 Hydraulic and hydrogen pressure test Evaluation of elastic deformation metal seal (HYDROBLOCKER) Hydraulic pressure proof test : 210MPa Hydraulic pressure cycle test : 0 88MPa, 100,000 cycle Hydrogen tightness test : 70MPa Metal seal test holder Cross section of HYDROBLOCKER Developed by TOKi Engineering subsidized by Fukuoka Prefecture Cooperation with Kyushu University 16

17 Vibration and environment combined test laboratory H2 H2+Impurities Humidification/ Gas Mixing 200L/min. 0.5MPa Environmental Test Equipment mm (-73~180 ) Vibrator Test Sample: 200kg Exiting Force: 2300kgf Vibration and Environment Combined Test Equipment 17

18 Vibration test Vibration test of hybrid ( High pressure and metal hydride) tank MH (Metal Hydride) Cartridge High Pressure Composite Tank (35MPa) Developed by SAMTECH and Japan Metals and Chemicals as a NEDO project 18

19 Vibration test Vibration test of strawberry (AMAOU) package Cooperation with JA ( ZEN-NOH) 19

20 Visitors Opening Ceremony Mr. Aso ( Governor of Fukuoka Pref.) Mr. Furukawa ( Governor of Saga Pref.) Mr. Matsumoto (Mayor of Itoshima City) Professor Murakami (Kyushu University) Dr. Shoichiro Toyoda Honorary Chairman of TOYOTA Mr. Motohisa Furukawa Senior Vice Minister of the Cabinet Office Mr. Masayuki Naoshima Minister of Economy,Trade and Industry 20

21 Thank you for your attention 21

HyTReC Encourages Hydrogen Industries

International Hydrogen Energy Development Forum 2013 HyTReC Encourages Hydrogen Industries Shogo Watanabe Hydrogen Energy Test and Research Center 1 Overview of Fukuoka Hy-Life Project Fukuoka Personnel