Where is the Value in Lean
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1 Where is the Value in Lean Optimized Project Delivery For Design-Build/Alternative Delivery Andreas Phelps Lance Lareau Anton Greenville Ed Holakiewicz
2 Our Noise
3 Overload
4 Ordered + Purposeful Action
5 Pull Planning Target Value Design A3s Values Alignment Sessions Integrated Project Delivery Set-Based Design Choosing by Advantages Off Site Manufacturing Built-In Quality Value Stream Mapping Supply Chain Integration Kaizen Gemba Poke Yoke Andon chords Muda Lean Production Management
6 Defining Value Values Alignment Generating Value Options Exploration Managing Value Production Management Universal Lean Framework
7 Owner + Strategic Decisions
8 Delivery Method Selection
9 11,667 Students 4,900 Employees 3,650,451 sf District Prop. S & N $1.625 B
10
11 Working with the campus masterplan
12 Defining Value Values Alignment Generating Value Options Exploration Managing Value Production Management Universal Lean Framework
13 Starting Point
14 How do we Collaborate? Values Alignment Session
15 Team Focus Point Team Focus Point
16 Client User-DB Team Values Alignment Session
17 Project Values Definition
18 Budget constraints Nonprogrammatic Cost Safety Team Deliverable Sustainability A3 Analysis Lifecycle Cost Rapid Energy Modeling Pull Planning Set Based Design Diversity Design Excellence BIM Non-value added Team Focus Point Target Value Design Values Alignment + Options Exploration + Production Management Non-value added
19
20 Defining Value Values Alignment Generating Value Options Exploration Managing Value Production Management Universal Lean Framework
21 Target Based Design Establishing Target Budgets
22 How do we Collaborate? Create Value Idea to Solution
23 Study 1 FRACTURE Study 2 SERPENTINE Study 3 MEDITATION COURT Study 4 VOLUME
24 Set Based Design: Cost Validation
25 Client-User-DB Team Design Alignment Session
26 June (2:00pm shown): 90% in shade March (2:00pm shown): 45% in shade
27 Explore, Refine & Articulate Vision ENVELOPE STUDIES
28 Defining Value Values Alignment Generating Value Options Exploration Managing Value Production Management Universal Lean Framework
29 Validate Quantity Take-Offs Grade Beams High-Bay Roofing Floor Slab Storefront Stud Walls Storefront Concrete Shear Walls Shading Panels
30 Set-Based Design A3 Analysis
31
32 Design Schedule Design Milestones Procurement Schedule Construction Schedule BIM Execution Plan Integrated Scheduling
33 Team Pull Planning Design/Precon Phase
34 Pull Planning-Construction
35 Where is the Value in Pull Planning? Collaborative conversations that expose assumptions, unknowns, and misunderstandings Visual, understandable representation of collective commitments Personal commitments from the individuals that are most familiar with the nature of the work Identification and elimination of problem root causes Accountability + Predictability = Less Risk
36 Starting Point
37 Non-value added Non-value added Cost Safety Team Deliverable Sustainability A3 Analysis Lifecycle Cost Rapid Energy Modeling Pull Planning Set Based Design Diversity Design Excellence BIM Non-value added Team Focus Point Target Value Design Values Alignment + Options Exploration + Production Management Non-value added
38
39 Tools Process Behaviors Behaviors Results Process Tools/Technology
40 Lean Design and Construction Understanding of what we do (process) and why it s important (value) Integrated Design & Delivery Understanding the interrelation between specialties and between lifecycle phases Developing a comprehensive and holistic understanding of our industry BIM & Information Technologies Ability to visualize and analyze information in ways that were never possible before An Exciting Opportunity
41 In times of change, learners inherit the earth, while the learned find themselves beautifully equipped to deal with a world that no longer exists. -Eric Hoffer
42
43
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