Profile of Marathwada Region

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Ruth Anderson
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1 Profile of Marathwada Region Marathwada Region- a strong base of the organized as well as un-organized automobile and engineering ancillary industry Aurangabad- identified as one of India s top 50 prospective locations Waluj Industrial Area- highest ratio of operational units to the number of industrial plots in Maharashtra (better than Pune) Auto, auto-components & engineering sector represents around 80% of the total industrial units. Presence of multi-national corporations like Videocon, Skoda, Nath Seeds, wockhardt, Siemens etc.

2 Location 2

3 Marathwada Auto Cluster,Aurangabad At a Glance Joint Project by CMIA, State Govt. and Central Govt. under IIUS Scheme. Total Investment is million dollars. Phase-1 Is completed and phase -2 will be completed by OCT Purpose to Create Common Facility Center ( CFC ) to Support Auto ancilliaries and Engineering units of the region. With State of art Engineeering facilities inclusive of World class Center of Excellence ( COE ) covention center.

Focus of Marathwada Auto Cluster Precision Tooling Primary requirement

capacity in the region is inadequate Requirement of exclusive precision

tolerance Raw Material The average consumption of sheet metal in the

The quantity per purchase by an individual unit very low less bargaining

cutting, blanking Market Linkages Huge potential for the exporters from

4 Focus of Marathwada Auto Cluster Precision Tooling Primary requirement for moulding, finshing, prototyping and spares Current available capacity in the region is inadequate Requirement of exclusive precision machinery which can perform variety of jobs with high quality and high tolerance Raw Material The average consumption of sheet metal in the region MT p.m. The quantity per purchase by an individual unit very low less bargaining power Further processing of this raw material required- pressing, cutting, blanking Market Linkages Huge potential for the exporters from the region Necessity for product display centers, exhibition centers Space to be of global standards for enhancing the B2B market experience 4

5 Marathwada Auto Cluster,Aurangabad Salient Features Engineering Facilities like : Sheet Metal Coil Processing lines : Cut to Length, Slitting & Auto Blanking lines. State of art Tool Room : Inclusive of 5 Axis, 3 Axis, HMC, VMC, 3D laser Cut. Supported by High end Design Center Software inclusive of CAD /CAE / CAM and Factoty CAD softwares. Rapid Proto Typing Plastic for Tool less Development. ( Additive manufacturing ) Measurement and Testing : CMM, Surface Treatment, Electrical & electronics. Covention Center with Auditorium, Exhibition Halls,Training Facilities.

6 Phase-I Status : Completed Plan Site Development Ground Preparation Compound wall Internal Roads GSR Industrial Shed 70 mtrs x 80 mtrs PEB Status Completed Completed Phase -I Machinery Procurement Design Center Rapid Protio Typing- Plastic 3 D Laser Cut Cranes Utilities Already operational Commercial operations started All Utilities are in fully operational

7 3D view Industrial shed (Top view)

8 Phase-1 : Industrial Shed Actual view

9 Design Center

10 DESIGN CENTER COMPLETE SOLUTION FOR PRODUCT / TOOLING DESIGN ANALYSIS GRAPHICS LATEST SOFTWARE PLANT DESIGN LAYOUT STREAMLINING

11 Rapid Proto typing machine ( Plastic )

12 3D laser cut machine

13 Phase-II Status : Completion by Oct-2013 Plan Center of Excellence Building Administrative Building Auditorium( 250 Seats ) Exhibition Halls Seminar Halls & Training Center Status Construction started in April-2013 Completion by OCT 2013 Phase -II Machinery Procurement Slitting lines 5 Axis, 3 Axis, HMC & support Tool Room Machines Measurement & Testing Labs Procurement process already initiated. Tendering Process completed. Proposals under analysis. Purchase orders will be placed by October2013

14 Proposed : Center of Excellence

15 1.AUDITORIUM 2.SEMINAR HALL/ EXHIBITION HALL 3.VIDEO CONFERENCING 4.BORAD ROOM 5.RENT OUT OFFICE SPACE 1.AVIALIBILITY OF CENTRALISED FACILITY IN MIDC FOR BIG SOCIAL GATHERINGS WITH A SHORT NOTICE AT AFFORDABLE PRICE. 2.A GOOD FACILITY CENTER FOR CONTINEOUS ENHANCEMENT OF EMPLOYEE SKILL FOR ADOPTING AND COMPETING GLOBAL TRENDS. 3.ECONOMICAL, TIME SAVING AND EFFECTICE BUSINESS COMMUNICATION -NATIONAL/ INTERNATIONAL - MULTI PLACE FROM ONE SINGLE CENTER. 4.IMPORTANT CHAMBER/ ASSOCIATION / DIRECTORS/ HIGH POWER GOVTT.AUTHORITIES MEETINGS PLACE 5.WELL EQUIPPED PROVISIONAL OFFICE SPACE AVAILABLE FOR TECHNOLOGY SERVICE PROVIDERS WITH TRAINING FACILITY CLOSE TO IT.

16 SLITTING / CTL /AUTO BLANKING BETTER PURCHASING PRICES FOR COILS SHORTER PROCESSING TIME IMPROVED USE OF MATERIAL REDUCED MATERIAL MANAGEMENT REDUCED RISK OF ACCIDENTS LOWER STORAGE COST CONTROLLED DELIVERY TIME ELIMINATION OF ONE LEG FREIGHT EXPENSES. EDGE TRIM SCRAP ENCASHMENT

17 Specifications - Highlights A Sheet Metal Coil Processing lines Sizes 2 Cut to Length Line cum Slitting Line 4 Auto Blanking Line mm thickness, mm cutting width, 25 T coil weight 400 T Capacity 2500x 1500 mm( Bolster : Front to Back ) 2500X1500 mm ( Slide Left to Right ) 750 mmm Shut Height 250 mm Stroke length Maximum width of coil -1600mm B 5 Axis VMC X-axis Y Axis Z Axis 4000 mm 2500 mm 1100 mm

18 TOO ROOM - 5 AXIS MACHINING CENTER SPEED & ACCURACY, RIGHT FIRST TIME. COMPLEX SHAPE IN SINGLE SET UP WITH 3D MODEL INPUT AND MULTI TOOLS MAGAZINE. MACHINE CAN BE PROGRAMMED TO WORK ON 5 SIDES OF WORKPIECE WITHOUT RESETING FIXTURE APPLICATION IN AERO SPACE,DEFENCE, MEDIAL,DIE MOULD COMPONENTS

19 Specifications - Highlights D C 5 Axis Laser Cut ( 4 KW ) X axis Y Axis Z Axis A axis B Axis Thickness Bevel Cutting arrangement Pipe Cutting with 4 Jaw Chuck 3 Axis VMC ( with Universal Head ) X-axis Y Axis Z Axis 3000mm 1500 mm 400 mm 360 Deg Cont. +/- 135 Deg 12 mm MS 08 mm -SS 1000 mm 600 mm 800 mm

20 MEASUREMENT / TESTING LABS PRODUCT DEVELOPMENT CONFIRMATION BY A CERTIFIED AGENCY CALIBRATION FACILITY ENIVROMENTAL CHAMBER ALL ELECTRICAL / ELECTRONICS FACILITIES UNDER ONE ROOF BIGGER CMM AVAILIBILITY FOR FORNFIRMATION OF FIXTURES/ RELATION GUAGES.

21 Specifications - Highlights E HMC X axis ( Longitudinal ) Y Axis ( Vertical Head ) Z Axis ( Column Cross 1200 mm 1000 mm 1000 mm F CMM X-axis Y Axis Z Axis 3000 mm 2000 mm 1500 mm

22 How MAC can help Provide a complete customer data base. Consolidate steel requirements monthly- yearly and communicate you to help in maitaining the stocks. This can play a major role in Material Management. May Provide you the space for Depot. Coordinate for meeting customised requirements. Process the coils on- Slitting, CTL and Auto Blanking lines as per the requirements. Coordinate for the logistics and deliveries of the Customers.

23 THANKS

Safal Engineers & Fabrication Plot No. F -35, M. I. D. C. Shiroli, Kolhapur (Maharashtra) Ph: ; Fax:

Safal Engineers & Fabrication Plot No. F -35, M. I. D. C. Shiroli, Kolhapur 416 122 (Maharashtra) Ph: +91 230-2469401; Fax: +91 230-2469401 E-mail: safaludyog@rediffmail.com safaludyog@hotmail.com Web