Establishing new production facilities
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- Shauna Pearson
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1 Establishing new production facilities 2016
2 To make production efficient is our goal
3 EXPERIENCE Operating in three industry sectors Perfume and cosmetic Pharmaceutical Food industry
4 EXPERIENCE 4 years of successful operation
5 EXPERIENCE UNITED KINGDOM 15 FRANCE GERMANY RUSSIA implemented SPAIN ITA LY projects with global and local UNITED ARAB EMIR ATES companies in 7 countries Our offices are located in Russia and Germany
6 EXPERIENCE >200 units of equipment with supply volume of in 2015
7 WE ARE READY TO OFFER Industrial consulting Import of equipment Start-up and optimization of production facilities
8 TA SK Introduce two new segments into the existing production Case Wellchem LLC factory 2015
9 1 2 Hair colors Palette Target manufacturing capacity units of finished products a year Shampoos and hair balsams Schauma units of finished products a year The products have not been previously manufactured at the site We possess experience of launching similar production facilities at Russian factories: Nevskaya Cosmetica, Aerosoll Novomoskovsk, Mezoplast
10 STEP 1 Developing manufacturing technology for the new segment
11 STEP 1 The following has been developed and designed: technology for products manufacture layout of production continuous operation concept We employ European development engineers We know what is important. We do the right thing
12 STEP 2 Integration with the production site. Start-up timing
13 STEP 2 Expansion of production area and concept of integration of additional production at the existing site Layout with on-site referencing of required additional floor areas and infrastructures: boiler station, waste water treatment facility, crossing of transport hubs (highway and railroad), storage areas and handling rejected items, tank farm for ammonia Choice and control over a subcontractor dealing with civil engineering Clear understanding of manufacturing tasks Perfect compliance with schedule of works Proven experience of upgrading and expanding factories without interruption of production
14 STEP 3 Choice and supply of equipment
15 STEP 3 Main production units have been chosen within the budget limits and reasonable project implementation period: bulk preparation units for the finished product hair colors filling lines high speed shampoo filling lines high speed labelling machines fully automated cartoning machines We buy European equipment at domestic prices We have dedicated teams for import procurement and customs clearance of imported equipment, components and respective spare parts We deliver the required spare parts within 48 hours
16 STEP 4 Installation and connection of equipment
17 STEP 4 Preparatory and technical activities Installation of factory area and utility networks, utility hook-up Electrical works, automatic control system installation Start-up and commissioning In-house team of highly-skilled engineers and dexterous assembly crews Correct installation of equipment, providing for its uninterrupted operation
18 STEP 5 Personnel training and production start-up
19 STEP 5 Personnel training and production start-up Service engineers with a set of respective permits Strict compliance with standards and manufacturers recommendations Reliable service and complete reproducibility of results
20 STEP 6 Technical maintenance of production
21 STEP 6 Equipment audit against process requirements Preventive actions plan Teaching employees the basics of maintenance program procedures Warehouse of frequently requested spare parts of foreign manufacturers Service maintenance and equipment repair on the territory of Russia and CIS
22 CUSTOMERS Arnest Aerosoll Novomoskovsk Nevskaya Cosmetica Wellchem The largest manufacturer of perfume and cosmetic products on the territory of Russia and CIS states Manufacture of aerosols, goods in plastic packages, hair colors, aerosol packages, hydrocarbon propellants and solutions One of the ten major manufacturers of cosmetics and detergents in Russia Manufacturing products in aerosol packages, contract filling of cans for air fresheners and household chemical goods Bumfa Abrau Durso MSZ Alexandrovskiy Sahibi Production and marketing of sanitary-hygienic and cosmetic goods Leading Russian manufacturer of sparkling wine, made both according to classic bottle and reservoir technologies The largest factory in the Stavropol region making fatan-oil products and cheese Sunflower oil production
23 CUSTOMERS Arnest S.p.A. Barony Universal Kematen Cosmetics Emmegi Detergents S.p.A. Bayer Italy, cosmetics UK, cosmetics, aerosol products Germany, cosmetics Italy, cosmetics Germany, pharmaceutics TUNAP Cosmetics FAREVA Eva Cosmetics Tropical Galil Germany, cosmetics Turkey, cosmetics, pharmaceutics, aerosol products Egypt, cosmetics Israel, cosmetics Green Planet Industries LLC (VVF Dubai) United Arab Emirates, organic cosmetics
24 Thank you for your attention!
25 International Industrial Agency LLC ul. 1-ya Ilyicha, str. 14, Noginsk Moscow region, , Russia tel. (+7 495)
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