Installation of Padeyes ad Load test

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1 Front Cover 5002 Installation of Padeyes ad Load test Date: Sept/Oct 2012 Doc. No: IRM3427 Version: Original P.O nº: F-OPE-067 Rev.3

2 CONTENTS Página 1 de 1 Client : Location : Ensco 5002 Project No: IRM3427 Installation of Padeyes ad Load test 1. Executive Summary Magnetic Particle Inspection 2. Padeyes BOP Transporter (Moon Pool AFT) MPI Under Deck And Moon Pool Padeyes 007,008 Load Test 4. Padeye IRM Services Documentation 5. Personnel Qualification 6. Equipment Calibration 7. IRM Services Documentation PREPARED BY: G Mitchell POSITION: Project Supervisor REVIEWED BY: Marcelo Maia POSITION: Report Analyst APPROVED BY: James Miller POSITION: Operations SIGNATURE: DATE: October, 2012 SIGNATURE: DATE: October, 2012 SIGNATURE: DATE: October, 2012 F-OPE-068 Rev.0

3 EXECUTIVE SUMMARY REPORT Page 1 of 1 Client: Location: 5002 Project: Installation of Padeyes and Load test IRM3427 Technicians on Board: Client Representative: Adriano Dias Da Silva, Tercio Lessa, Sidiomar Rosa Dias & Greig Mitchell Dave Hepplewhite (TC) Dates of Project: From Sept 29th to Oct 11th of Project Workscope: IRM were requested to carry out Installation of Padeyes and Load test on behalf of Ensco onboard the 5002.This was carried out during the period of Sept 29 th to Oct 11th of IRM would like to take this opportunity to thank all crew involved for their assistance throughout this busy operational period. Project Summary: The Installation and Load test of Padeyes in the Moonpool was inspected in accordance with ASME Section V, ASTM E-797, API, ABS, DNV or BV which ever was applicable for the correct tool. The survey was conducted by using Magnetic Particle & Load test Inspection Equipment to verify areas of concern. Summary of Defective Items: If found defects, all items found to be defective during this inspection was clearly described and highlighted within this package of reports. Signed on behalf of IRM: Signed on behalf of Ensco: F-OPE-018a - Revision. 3

4 MAGNECTIC PARTICLE INSPECTION REPORT Page 1 of2 Customer : Ensco Location : Ensco 5002 P.O. No : IRM.No: IRM-3427 Report No : MPI-IRM Procedure : QCP/MPI/10 Surface : Clean Equipment : Yoke Electromagnetic Equipment Serial No : 1656 Ultra Violet Light: No Magnetic Flow : Yes Coil :No Electromagnet / Pull 10lbs : Yes Voltage : 110v Current Flow : No Longitudinal :Yes Other : N/A Pole Spacing : 4`` to 6`` Circular :No Flux Indicator : N/A Light Type : Background : Indicator :RW 222 Berthold: N/A Natural: Yes Contraste 104 Fl/Sample at: 2.4 in 100ml Burmah Strip: Yes Artificial: No Batch No : 8602 Batch No : 8209 Manufacturer: N/A Drawing No : N/A Item : Padeyes BOP Transporter (Moon Pool AFT). Specification : ASTM E1444 \ E709 Material : Carbon Steel Size : 5 Ton Quantity :2 Identification / Serial No : N/A Comments: Areas Inspected: 100% Magnetic Particle Inspection was carried out on all exposed stress areas of the aforementioned items. Results: No Injurious defects were found. Recommendations: Acceptable to Specification. Continuation attached : Yes Inspector : Vinicius Machado Signature : Date : 29/09/2012 Qual: SNT-TC-1-A L2-NDT- LOLER For Client use : For Certifying Auth. use : F-OPE-009a - Revision.4

5 MAGNECTIC PARTICLE INSPECTION REPORT Page 2 of2 Continuation Customer : Ensco Location : Ensco 5002 P.O. No : IRM.No: IRM-3427 Report No : MPI-IRM Item : Padeyes BOP Transporter (Moon Pool AFT). Details : 100% Magnetic Particle Inspection was carried out on all exposed critical areas. Inspector : Vinicius Machado Qual: SNT-TC-1-A L2-NDT- LOLER Signature : Date : 29/09/2012 For Client use : For Certifying Auth. use : F-OPE-009a - Revision.4

6 MAGNECTIC PARTICLE INSPECTION REPORT Page 1 of4 Customer : Ensco Location : Ensco 5002 P.O. No : IRM.No: IRM-3427 Report No : MPI-IRM Procedure : QCP/MPI/10 Surface : Clean Equipment : Yoke Electromagnetic Equipment Serial No : 1656 Ultra Violet Light: No Magnetic Flow : Yes Coil :No Electromagnet / Pull 10lbs : Voltage : 110v Current Flow : Yes Longitudinal :Yes Other : N/A Pole Spacing : 4`` to 6`` Circular :No Flux Indicator : N/A Light Type : Background : Indicator :RW 222 Berthold: N/A Natural: Yes Contraste 104 Fl/Sample at: 0.4 in 100ml Burmah Strip: Yes Artificial: No Batch No : 8602 Batch No : 8209 Manufacturer: N/A Drawing No : N/A Item : Under Deck Padeyes. Specification : ASTM E709 Material : Carbon Steel Size : 5 Ton Quantity :1 Identification / Serial No : UDA-PE01 Comments: Areas Inspected: 100% Magnetic Particle Inspection was carried out on all exposed stress areas of the aforementioned items. Results: No Injurious defects were found. Recommendations: Acceptable to Specification. Continuation attached : Yes Inspector : Vinicius Machado Signature : Date : 09/10/2012 Qual: SNT-TC-1-A L2-NDT- LOLER For Client use : For Certifying Auth. use : F-OPE-009a - Revision.4

7 MAGNECTIC PARTICLE INSPECTION REPORT Page 2 of4 Continuation Customer : Ensco Location : Ensco 5002 P.O. No : IRM.No: IRM-3427 Report No : MPI-IRM Item : Under Deck Padeyes. Details : 100% Magnetic Particle Inspection was carried out on all exposed critical areas. Note: MPI Before And After of Load Test. Inspector : Vinicius Machado Qual: SNT-TC-1-A L2-NDT- LOLER Signature : Date : 09/10/2012 For Client use : For Certifying Auth. use : F-OPE-009a - Revision.4

8 MAGNECTIC PARTICLE INSPECTION REPORT Page 3 of4 Customer : Ensco Location : Ensco 5002 P.O. No : IRM.No: IRM-3427 Report No : MPI-IRM Procedure : QCP/MPI/10 Surface : Clean Equipment : Yoke Electromagnetic Equipment Serial No : 1656 Ultra Violet Light: No Magnetic Flow : Yes Coil :No Electromagnet / Pull 10lbs : Voltage : 110v Current Flow : Yes Longitudinal :Yes Other : N/A Pole Spacing : 4`` to 6`` Circular :No Flux Indicator : N/A Light Type : Background : Indicator :RW 222 Berthold: N/A Natural: Yes Contraste 104 Fl/Sample at: 0.4 in 100ml Burmah Strip: Yes Artificial: No Batch No : 8602 Batch No : 8209 Manufacturer: N/A Drawing No : N/A Item : Moon Pool Padeyes. Specification : ASTM E709 Material : Carbon Steel Size : 5 Ton Quantity :1 Identification / Serial No : UDA-PE01 Comments: Areas Inspected: 100% Magnetic Particle Inspection was carried out on all exposed stress areas of the aforementioned items. Results: No Injurious defects were found. Recommendations: Acceptable to Specification. Continuation attached : Yes Inspector : Vinicius Machado Signature : Date : 09/10/2012 Qual: SNT-TC-1-A L2-NDT- LOLER For Client use : For Certifying Auth. use : F-OPE-009a - Revision.4

9 MAGNECTIC PARTICLE INSPECTION REPORT Page 4 of4 Continuation Customer : Ensco Location : Ensco 5002 P.O. No : IRM.No: IRM-3427 Report No : MPI-IRM Item : Moon Pool Padeyes. Details : 100% Magnetic Particle Inspection was carried out on all exposed critical areas. Note: MPI Before And After of Load Test. Inspector : Vinicius Machado Qual: SNT-TC-1-A L2-NDT- LOLER Signature : Date : 09/10/2012 For Client use : For Certifying Auth. use : F-OPE-009a - Revision.4

10 LOAD TEST CERTIFICATION Page 1 of 4 Certificate No: IRM-3296-LTC-001 Client:: Ensco Date Test : 09/10/12 Offshore Installation: Ensco 5002 Next Load Test : Serial Nunber Description Location Proof Load SWL UDA-PE-01 Padeye Under Deck 7.5 Ton 5 Ton Equipment: Kit To Load Test Max Test Load: 20 Ton I declare the above equipment was tested conform load test procedures. Inspector.: Vinicius Machado Signature.: Manufacture: Enerpac Serial Nº : G4088L Company: Inspection, Repair & Maintenance Date of Next Test.: Date: 09/10/2012 The above signature may be created electronically. This record meets the provisions of the lifting plant and equipment (Records of Test and Examination etc.) Regulations F-OPE Revision. 3

11 LOAD TEST CERTIFICATION Page 2 of 4 Certificate No: IRM-3296-LTC-002 Client:: Ensco Date Test : 09/10/12 Offshore Installation: Ensco 5002 Next Load Test : Serial Nunber Description Location Proof Load SWL UDA-PE-02 Padeye Moon Pool 7.5 Ton 5 Ton Equipment: Kit To Load Test Max Test Load: 20 Ton I declare the above equipment was tested conform load test procedures. Inspector.: Vinicius Machado Signature.: Manufacture: Enerpac Serial Nº : G4088L Company: Inspection, Repair & Maintenance Date of Next Test.: Date: 09/10/2012 The above signature may be created electronically. This record meets the provisions of the lifting plant and equipment (Records of Test and Examination etc.) Regulations F-OPE Revision. 3

12 LOAD TEST CERTIFICATION Page 3 of 4 Certificate No: IRM-3296-LTC-003 Client:: Ensco Date Test : 09/10/12 Offshore Installation: Ensco 5002 Next Load Test : Serial Nunber Description Location Proof Load SWL UDA-PE-03 Padeye Moon Pool 7.5 Ton 5 Ton Equipment: Kit To Load Test Max Test Load: 20 Ton I declare the above equipment was tested conform load test procedures. Inspector.: Vinicius Machado Signature.: Manufacture: Enerpac Serial Nº : G4088L Company: Inspection, Repair & Maintenance Date of Next Test.: Date: 09/10/2012 The above signature may be created electronically. This record meets the provisions of the lifting plant and equipment (Records of Test and Examination etc.) Regulations F-OPE Revision. 3

13 LOAD TEST CERTIFICATION Page 4 of 4 Certificate No: IRM-3296-LTC-004 Client:: Ensco Date Test : 09/10/12 Offshore Installation: Ensco 5002 Next Load Test : Serial Nunber Description Location Proof Load SWL UDA-PE-04 Padeye Moon Pool 7.5 Ton 5 Ton Equipment: Kit To Load Test Max Test Load: 20 Ton I declare the above equipment was tested conform load test procedures. Inspector.: Vinicius Machado Signature.: Manufacture: Enerpac Serial Nº : G4088L Company: Inspection, Repair & Maintenance Date of Next Test.: Date: 09/10/2012 The above signature may be created electronically. This record meets the provisions of the lifting plant and equipment (Records of Test and Examination etc.) Regulations F-OPE Revision. 3

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