Connecting 15,000 smart factories all around the world

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Marlene Todd
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1 TRUMPF Werkzeugmaschinen GmbH + Co. KG Connecting 15,000 smart factories all around the world Dr.-Ing. Hans-Peter Bock Basic Technology Development 1

2 TRUMPF in 2:52 3

3 TRUMPF is familiy-owned company technological leader since 1923 in 2 business divisions international holistic innovative 71 subsidiary permanently transformation 4

4 Machine tools business division Machines for Punching and Laser Cutting Machines for Bending and Laser Welding Services Digitalization 5

5 TruLaser 5030 fiber 6

6 Our mission WE ARE CLOSE TO OUR CUSTOMERS 7

7 Worldwide presence Our locations close to our customers Production Location Sales and Service 71 subsidiaries worldwide Germany 12 Europe (without Germany) 31 America 7 Asia/Pacific/Others 21 8

The machine as part of the Internet of Things

8 The machine as part of the Internet of Things (and Services) Example: Remote support inhouse customer support Remote access to the customer machine Communication is not possible because of different security regulations! TRUMPF customer Internet + = machine firewall (customer network) 9

The machine as part of the Internet of Things (and Services) Example: Remote service Remote access to the customer machine virtual image inhouse customer support TRUMPF customer

9 The machine as part of the Internet of Things (and Services) Example: Remote service Remote access to the customer machine virtual image inhouse customer support TRUMPF customer Internet TRUMPF Telepresence Cloud > connected machines machine firewall (customer network) further connected machines every year TRUMPF-Data centers in Europe, Asia and USA 10

10 Internet of Things (and Services) Extended remote service with Visual Online Support remote access to images and videos inhouse customer support virtual image data tools Internet provision of new tools + services machine Wifi AP tablet with camera 11

11 Video: Integrated Industry 12

12 Internet of Things (and Services) Vision: more and extended services Customer Support SMS/ Programming (TruTops) TRUMPF Telepresence Platform BDE/MDE (TruTops Monitor) Internet Mobile MES Mobile Devices Maschine (Mobile Control App, VOS) MES (TruTops Fab) 13

13 Nozzle inspection Light Section Scan to 3D geometry measurement Laser Sensormodul Nozzle EAA 1,2 mm Data acquisition by Special Sensors 14

14 3D-Geometry Grey value picture Nozzle inspection Condition Evaluation scratch grooves adherences mounds x/y/z-position Exclusion misinterpretations X/Y - Position Height Position Width Z - Position Real-time Analytics determined usable condition statements 15

15 Uniform visualization Incl. Recommendations, History and Forecast cutting unit cutting unit Change lens in 2 h!

16 Inside a Factory there are single Machines 17

17 Selecting the right machine e.g. a 2D-Laser-Cutting Machine TruLaser Series 1000 Low-cost, compact machines TruLaser Series 2000 Advanced compact machines TruLaser Series 3000 Flexible standard machines TruLaser Series 5000 Productive universal machines TruLaser Series 7000 High-precision machines for serial production TruLaser Series 8000 Flexible oversize format machines

Innovative Technology Enhancing the machine Faster Cutting High Speed cutting Single cutting-head stragegie Automatic nozzel changer Fast Line NitroLine Dot Matrix Code Better Cutting Condition Guide

18 Innovative Technology Enhancing the machine Faster Cutting High Speed cutting Single cutting-head stragegie Automatic nozzel changer Fast Line NitroLine Dot Matrix Code Better Cutting Condition Guide Laser Power Control PierceLine FocusLine ContourLine BrightLine AdjustLine Safer Cutting PlasmaLine Lensline Mirror cutting head Collision Protection Smart collision prevention ControlLine More flexible cutting Cutting of foiled sheets CoolLine Rotolas 19

19 Optimize using Automation for sheet handling 20

20 The Smart Factory Consists of Several Chained Machines Further optimization options Production Preprocessing Laser-Cutting Punching Welding Bending Packing Order Products ready for shipping 21

21 Connectivity and Policies Interfaces, Protocols, Architecture-Guidelines 22

22 TruConnect live: Jeep Produktion Demonstrator and Reference Implementation for Individualization and Transparency i Select Configuration Place Order Track Status TruConnect live Website ( ) TruTops Fab Nesting Laser Cutting Bending Laser Welding Laser Marking Packing Storing 23

23 TruConnect Live Movie 24

24 Data as a source for optimizations Day Jeeps per day Day Jeeps per day Day Jeeps per day Day Jeeps per day

Increasing Individualisation The trend is toward

individual orders with smaller lot sizes TRUMPF

25 Increasing Individualisation The trend is toward small lot sizes Lot Size Time for Upstream Processes Processing Time Time for Donwstream Processes Yesterday: large lot sizes Today: More individual orders with smaller lot sizes TRUMPF helps optimizing indirect processes. Small orders will be worthwhile again 26

26 TRUMPF Partner: Business Platform AXOOM

Order Management Resource Purchasing Planning +

27 As a Holistic Platform AXOOM is Open for Partners Cloud-based Smart Factory Platform App Store Order Management Resource Purchasing Planning + Production Shipping + Invoicing Reporting Core Modules 28

28 Smart Factory 29

29 Summary Your way to Industry 4.0 Smart Factory 30

Cost-effective cutting through thick and thin.

TruLaser: Cost-effective cutting through thick and thin. Machine Tools / Power Tools Laser technology / Electronics Medical technology Up to the challenge. Contents Up to the challenge. 2 In the best hands.