REFERENCE CP_TSSPEC_103 1 DATE: NOV 2015 PAGE: 1 OF 13 SPECIFICATION FOR SMALL POWER DISTRIBUTION UNITS (READY BOARDS) TABLE OF CONTENTS
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1 TITLE SPECIFICATION FOR SMALL POWER DISTRIBUTION UNITS (READY BOARDS) CP_TSSPEC_103 1 DATE: NOV 2015 PAGE: 1 OF 13 TABLE OF CONTENTS Page FOREWORD... 2 INTRODUCTION SCOPE NORMATIVE S DEFINITIONS AND ABBIATIONS REQUIREMENTS Requirements SPDU... Error! Bookmark not defined. 4.2 Mounting TESTS MARKING, LABELLING AND PACKAGING DOCUMENTATION TRAINING QUALITY ASSURANCE AND ENVIRONMENTAL MANAGEMENT... 4 Annex A Bibliography... 5 Annex B Revision information... 6 Annex C ITEM1: SMALL POWER DISTRIBUTION UNITS SAP Annex C ITEM 2: PV SMALL POWER DISTRIBUTION UNITS SAP Annex D Stock Items... 11
2 PAGE 2 OF 13 FOREWORD Recommendations for corrections, additions or deletions should be addressed to the: Technology Services General Manager City Power Johannesburg (Pty) Ltd P O Kiosk Booysens 2016
3 PAGE 3 OF 13 INTRODUCTION Small power distribution units (SPDU) also known as ready boards are widely used on City Power electrification projects and low cost housing reticulation as the main intake point (point of supply) for dwellings. The SPDU is mounted on the inside wall of a dwelling at a position that is strategically chosen to facilitate access by the occupant. 1 SCOPE The purpose of this specification is to specify the technical requirements to be met when acquiring SPDU for use on City Power s distribution networks. 2 NORMATIVE S The following documents contain provisions that, through reference in the text, constitute requirements of this specification. All standards and specifications are subject to revision, and parties to agreements based on this specification are encouraged to investigate the possibility of applying the most recent editions of the documents listed below. SANS 1619, Small power distribution units (ready boards) for single-phase 230 V service connections SAN S , Low-voltage installations 3 DEFINITIONS AND ABBIATIONS The definitions and abbreviations in the above document shall apply to this specification. 4 REQUIREMENTS SPDU 4.1 Consumer for normal electrification The SPDU shall comply with the requirements of SANS 1619 and shall have the following components: a) 1 x 63A earth leakage unit without overload protection, b) 1 x 10A single phase 6kA miniature circuit breakers (main overload protection), c) 2 x 20A single phase 6kA miniature circuit breakers, d) 3 x 16A switched socket outlets protected as recommended in SANS 1619 by c as above e) 1 x 60W bulkhead fitting complete with a 2 m x 1.5 mm2 x 2c extension fitted with a 16Amp 3pin plug. 4.2 Energy mix technologies Grid a) 1x 63A Earth leakage complying to CP_TSSPEC_017 b) 1 x 20A CB complying to CP_TSSPEC_017 c) 2 x 6W twin plugs with a 2 m and 5m respectively extension cables each with a on and off switches. d) 2x 15Amp (combined rating) 3pin plugs each with a on and off switches.
4 PAGE 4 OF PV a) It shall be green in colour b) 1x 63A Earth leakage complying to CP_TSSPEC_017 c) 1 x 2A CB complying to CP_TSSPEC_017 each with a on and off switches d) 2 x 6W twin plugs with a 2 m and 5m respectively extension cables each with a on and off switches 4.3 Mounting The SPDU shall be supplied fitted with wall-mounting brackets (rails). Full details of these mounting brackets shall be submitted with the tender. 5 TESTS Tests on SPDU shall comply with the requirements of SANS MARKING, LABELLING AND PACKAGING 6.1 Marking, labelling and packaging shall comply with the requirements of SANS All circuits shall be labelled in accordance with the requirements of SAN S The socket-outlet with its own miniature circuit breaker shall be labelled by a picture of a stove for high electrical loads. 7 DOCUMENTATION Documentation that complies with the requirements of SANS 1619 shall be submitted in a catalogue format. In addition, relevant test results and certificates confirming compliance with the requirements of SANS 1619 shall be submitted. 8 TRAINING 8.1. A necessary certified training course shall be offered to relevant City Power staff. The training shall include handling, storage and planting of concrete poles The Training course of at least 2 courses in a year and FAT (for a minimum of 2 City power employees) shall be part of the tender awarding process at no extra cost for the period of the contract 9 QUALITY ASSURANCE AND ENVIRONMENTAL MANAGEMENT A quality management system shall be set up in order to assure the quality of the distribution boards during design, development, production, installation and service. Guidance on the requirements for a quality management system may be found in the following standards SABS ISO The details shall be subject to agreement between the purchaser and supplier.
5 PAGE 5 OF 13 Annex A Bibliography None
6 PAGE 6 OF 13 Annex B Revision information DATE. NO. NOTES Feb First issue August Page 1: Revised to new format. Foreword: Updated committee members. Clause 4.2 Changed light fitting requirements. November Added the PV distribution boards requirements Modified the training requirements Modified quality and environmental requirements Added technical schedules for PV distribution boards
7 PAGE 7 OF 13 Annex C ITEM1: SMALL POWER DISTRIBUTION UNITS SAP 5938 Schedule A: Purchaser's specific requirements Schedule B: Guarantees and technical particulars of equipment offered Item Sub-clause Description Schedule A Schedule B 1 Quantity of SPDU required (extendible type) 2 Specification to which SPDU complies SANS Name of manufacturer 5 Manufacturer's identification reference 7 Cable entry points 8 Mounting details Bracket 9 Colour of SPDU Ivory 10 Material of SPDU base 11 Material of SPDU front cover (if different from base) 12 Applicable dimensions SANS Earth leakage circuit-breaker rating A Overcurrent protection device required? /No 15 Overcurrent protection device rating A Arrangement of socket-outlets and circuit-breaker to be in accordance with subclause b) of SANS 1619? /No 17 Manufacturer of miniature circuit breakers 18 Type of miniature circuit breakers 19 Is a luminaire required? /No 20 Type of luminaire: Bulkhead fitting with extension cord and plug? /No 21 Method of corrosion protection for painted cover/case 22 Type of paint 23 Material of label 24 Method of fixing 25 Is the wording if the unit if faulty required?/no No 26 Method of packing 27 Type test certificate required? /No 28 Routine test results required with each SPDU?/No Circuit diagram required with each SPDU? /No Certificate of compliance with SANS 1619 required? /No Tender Number: Tenderer s Authorised Signatory: Name in block letters Signature Full name of company:
8 PAGE 8 OF 13 ITEM 1: SMALL POWER DISTRIBUTION UNITS Deviation schedule Any deviations offered to this specification shall be listed below with reasons for deviation. In addition, evidence shall be provided that the proposed deviation will at least be more costeffective than that specified by City Power. Item Sub-clause Proposed deviation Tender Number: Tenderer s Authorised Signatory: Name in block letters Signature Full name of company:
9 PAGE 9 OF 13 Annex C ITEM 2:MIXED TECHNOLOGIES PV GREEN SMALL POWER DISTRIBUTION UNITS SAP. Schedule A: Purchaser's specific requirements Schedule B: Guarantees and technical particulars of equipment offered Item Sub-clause Description Schedule A Schedule B 1 Quantity of SPDU required (extendible type) 2 Specification to which SPDU complies SANS Name of manufacturer 5 Manufacturer's identification reference 7 Cable entry points 8 Mounting details Bracket 9 Colour of SPDU Ivory 10 Material of SPDU base 11 Material of SPDU front cover (if different from base) 12 Applicable dimensions SANS Overcurrent protection device required? /No 14 Overcurrent protection device rating A 2 15 Manufacturer of miniature circuit breakers 16 Type of miniature circuit breakers Method of corrosion protection for painted cover/case Type of paint Material of label Method of fixing Is the wording if the unit if faulty required?/no Method of packing Type test certificate required? /No Routine test results required with each SPDU?/No Circuit diagram required with each SPDU? /No Certificate of compliance with SANS 1619 required? /No No Tender Number: Tenderer s Authorised Signatory: Name in block letters Signature Full name of company:
10 PAGE 10 OF 13 ITEM 2:MIXED TECHNOLOGIES PV GREEN SMALL POWER DISTRIBUTION UNITS SAP. Deviation schedule Any deviations offered to this specification shall be listed below with reasons for deviation. In addition, evidence shall be provided that the proposed deviation will at least be more costeffective than that specified by City Power. Item Sub-clause Proposed deviation Tender Number: Tenderer s Authorised Signatory: Name in block letters Signature Full name of company:
11 PAGE 11 OF 13 Annex C ITEM 3: MIXED TECHNOLOGIES GRID SMALL POWER DISTRIBUTION UNITS SAP. Schedule A: Purchaser's specific requirements Schedule B: Guarantees and technical particulars of equipment offered Item Sub-clause Description Schedule A Schedule B 1 Quantity of SPDU required (extendible type) 2 Specification to which SPDU complies SANS Name of manufacturer 5 Manufacturer's identification reference 7 Cable entry points 8 Mounting details Bracket 9 Colour of SPDU Ivory 10 Material of SPDU base 11 Material of SPDU front cover (if different from base) 12 Applicable dimensions SANS Overcurrent protection device required? /No 14 Overcurrent protection device rating A Manufacturer of miniature circuit breakers 16 Type of miniature circuit breakers Method of corrosion protection for painted cover/case Type of paint Material of label Method of fixing Is the wording if the unit if faulty required?/no Method of packing Type test certificate required? /No Routine test results required with each SPDU?/No Circuit diagram required with each SPDU? /No Certificate of compliance with SANS 1619 required? /No No Tender Number: Tenderer s Authorised Signatory: Name in block letters Signature Full name of company:
12 PAGE 12 OF 13 ITEM 3: MIXED TECHNOLOGIES GRID SMALL POWER DISTRIBUTION UNITS SAP. Deviation schedule Any deviations offered to this specification shall be listed below with reasons for deviation. In addition, evidence shall be provided that the proposed deviation will at least be more costeffective than that specified by City Power. Item Sub-clause Proposed deviation Tender Number: Tenderer s Authorised Signatory: Name in block letters Signature Full name of company:
13 PAGE 13 OF 13 Material Group: NET-ACCS Annex D Stock Items Item SAP No. SAP Short Description SAP Long Description READY BOARD 10A MAIN SMALL POWER DISTRIBUTION UNIT (READY BOARD), EXTENDIBLE TYPE, WALL-MOUNTABLE, WITH 60A EARTH LEAKAGE PROTECTION, 10A MAIN OVER-CURRENT PROTECTION, TWO 20A MINIATURE CIRCUIT BREAKERS AND A SWITCHED BULKHEAD LUMANAIRE. SUPPLIED WITH MOUNTING BRACKETS (RAILS). ITEM SPECIFICATION NO. CP_TSSPEC_103 2 READY BOARD 2A MAIN SMALL POWER DISTRIBUTION UNIT (READY BOARD), NON EXTENDIBLE TYPE, WALL-MOUNTABLE, WITH, 2A MAIN OVER-CURRENT PROTECTION, 3X 2A (COMBINED RATING) TWO PIN PLUGS SOCKETS OUTLET SUPPLIED WITH MOUNTING BRACKETS (RAILS). ITEM SPECIFICATION NO. CP_TSSPEC_103 3 READY BOARD 20A MAIN POWER DISTRIBUTION UNIT (READY BOARD), NON EXTENDIBLE TYPE, WALL-MOUNTABLE, WITH, 20A MAIN OVER-CURRENT PROTECTION, 2X 5A (COMBINED RATING) TWIN PIN PLUGS SOCKETS OUTLET AND 2X 15A (COMBINED RATING) 3 PLUGS SOCKETS OUTLET. SUPPLIED WITH MOUNTING BRACKETS (RAILS). ITEM SPECIFICATION NO. CP_TSSPEC_103
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