HIGH PERFORMANCE MOST PRECISE OPTO ELECTRONIC COLOR SORTER. with the
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1 Post harvesting machinery Grain storage silo Rice, wheat & maize milling Grain handling and conveying system Opto electronic color sorter Oil filtrations & regeneration HIGH PERFORMANCE with the MOST PRECISE OPTO ELECTRONIC COLOR SORTER Globally Proven Technology Complete Integrated Solutions Application Specialist Worldwide Presence Concept to Commissioning State-of-the-art Manufacturing Setup Life Cycle Support
2 An ISO 9001:2015 Company FOWLER WESTRUP (INDIA) PVT. LTD. Administrative block State-of-the-art infrastructure and latest technology workshop
3 A Legacy of Excellence Fowler Westrup (India) Pvt. Ltd. has been delivering cutting-edge solutions to the agricultural industry seed, grains, pulses, spices, millet & other food grains for two decades. Established in 2000 as a joint venture between John Fowler (India) Pvt. Ltd. and Westrup A/s, Denmark, we are today the leading providers of post harvesting machinery and industrial equipment in the field of cleaning, grading, storing, milling, sorting, material handling & conveying and filtration solutions for clients worldwide. Our solutions are earmarked with characteristic efficiency, quality and reliability that have become the cornerstone of our products. Not surprisingly, Fowler Westrup is synonymous with engineering excellence and reliable performance backed by world class R&D and application test center. Engineered to Perform Cutting-edge expertise and domain knowledge come together with a rich experience at Fowler Westrup, resulting in highest standards of quality. Our state-of-the-art infrastructure and world-class technology ensure that when it comes to delivering performance, we don t leave any stone unturned in order to reduce operational cost & footprint of the plant. Adding Value Across the Value Chain Fowler Westrup s optoelectronic color sorter offers our customers a choice of precision-engineered innovative optical sorting equipment to meet today s challenging optical sorting applications. As one of the best brands in optical sorting, we are recognized for intelligent technology and engineering leadership. We have comprehensive capability to provide solutions for optical sorting equipment for Rice, Pulses, Grains, Spices, Millet and other light weight products by color and shape with superior precision, performance and efficiency. We have state-of-the-art testing facility to do suitable machine setting for specific product/application. Partnership for Performance We obtained technology from UK s leading optical sorting export company Radix System Ltd. to bring you cutting-edge technology for the best possible sorting performance and minimum product loss. The technology transfer is critical for emerging needs of food processing industry. The availability of technology and capability to harness the same for various applications with extremely efficient performance is something that makes Fowler Westrup stand out. Our all India sales and service network/backup ensure real-time support to all our customers worldwide.
4 1. TCR Series for Any Grains Trichromatic Multi Vision Sorter for Multiproducts Applications Rice : Raw, Steamed, Boiled & Parboiled Grains : Paddy, Maize & Wheat Seeds : Sesame, Chilly Seeds, Poppy, Sunflower, Pumpkin, Watermelon, Mustard, Tamarind, Coriander, Onion Seeds & more Pulses : Black Gram, Bengal Gram, Moth Bean, Pigeon Pea, Toor Dal, Masoor Dal, Moong Dal, Moth Dal, Urad Dal, Fried Gram, Black Beans, Green Pea, Black Eyed Pea, Soya Bean, Yellow Pea, Whole Channa, Whole Masoor, Kabuli Channa Spices : Pepper, Cardamom, Dehydrated Garlic / Onion, Cumin Seeds, Coriander, Fenugreek (Methi), Mustard and more Dry Fruits: Broken / Whole Cashew Nuts, Resins, Walnuts, Almond Others : Millet-bhagar, Bajra, Ragi, Tea, Coffee, Rice Flakes (Poha), Sabudana (Sagu), Rajma, Peanut Pod, Jowar, Sorghum, Semolina (Sooji), Millet & more To suit customer specific requirement we have customized application testing center Intelligent Electronic Grain Sorter Fowler Westrup offers ideal solution to maximize the yield. Our technology precisely sorts the processed grains for any defects based on colour, this will ensure absolute consistency and best quality grains. The automatic sorting technology will ensure faster, better and more accurate sorting to the processed grains.
5 Cutting-edge Technology, Pioneering Innovation The TCR series colour sorter is an intelligent precise sorter which uses a robust 6144 pixel high speed colour CCD camera combined with image processor, fully trainable to suit needs through a refined colour training process for flawless elimination of unwanted material. The product is loaded through the top in feed hoppers and then passes through vibrators which sends an even stream of the product down the plain chutes monitored by cameras. The cameras send data in realtime to the processor which compares the product with the colour trained template and rejects the unwanted material by blowing them away through pneumatically controlled ejector s nozzles to reject bin. The accepted material is passed on to the accepted bin. The second set of grooved chutes does a second run of the reject and reclaims the remaining good material. The accepted and rejects are the best in the industry. Features Very High resolution inspection (from 0.05 mm onwards) High definition 6144 x 3 pixel true CCD camera image acquisition system Long-lasting and low power consuming LED lights Wide range of applications Product contact part in Stainless Steel (SS) Wide range models - 1 to 10 chutes User-friendly interface Best rejection ratio with reverse resorting High speed serviceable ejectors Longer machine life & lower operation cost Shape & size sorting (optional) Effective dust extraction system with fan-feeder, optical box & collector point Hard anodized multiproduct flow chutes Excellent service network, 24*7 support Chute heating system (optional) to ensure free flow & avoid chock Auto color training & auto-calibration High response ejector feedback system to control ejection Easy machine settings Competitive price Machine can access/control through smartphone via wireless LAN Standard Construction - Specifications MODEL TCR-64 TCR-128 TCR-192 TCR-256 TCR-320 TCR-384 TCR-448 TCR-512 TCR-640 Channels 64 No s 128 No's 192 No s 256 No s 320 No s 384 No s 448 No s 512 No's 640 No's *Capacity (input) Up to 1TPH Up to 2TPH Up to 3TPH Up to 4TPH Up to 5 TPH Up to 6TPH Up to 7 TPH Up to 8 TPH Up to 10 TPH Machine dimensions (WXDXH) in mm 985x1550x x1710 x x1782 X x1782 X x1782 X x1782 X x1782 X x1782 X x1782 X2016 Net weight in Kgs Power requirements 1.3 KW 1.9 KW 2.6 KW 3.3 KW 4.2 KW 4.9 KW 5.6 KW 6.2 KW 7.2 KW Voltage 220 V / 50HZ 220 V / 50HZ 220 V / 50HZ Online UPS with isolation 2 KVA 3 KVA 5 KVA 5 KVA 5 KVA 7.5 KVA 7.5 KVA 7.5 KVA 10 KVA transformer Air requirement CFM Air compressor required 4 KW, 8 bar 7.5 KW, 8 bar 11 KW, 8 bar 15 KW, 8 bar 15 KW, 8 bar 18.5 KW, 8 bar 18.5 KW, 8 bar 22 KW, 8 bar 30 KW, 8 bar We reserve right to amend specifications without notice Note: * Capacity, performance & final rejection ratio may vary according to the kind of materials, applications, sorting method (single sort/ single resort/ double resort) and input contamination. * Higher capacity compressor may be necessary when the contamination is high. * Specifications mentioned above can change as per our new developments. * Machines available with single or double resorting options. * Capacity indicated for raw rice 4% of contamination without resorting.
6 2. MCR Series for Rice & Pulses Applications Rice (Raw, Steamed and Parboiled, Black Beans), Green Peas, Sorghum, Maize, Dehydrated Garlic, Millet, Pepper, Broken / Whole Cashew & Salt, Urad, Channa, Moth, Whole Toor, Fried Gram, Tea, Coffee, Paddy, Wheat, Sesame Seeds, Poppy Seeds, Rice Flakes (Poha), Cardamom, Sunflower Seeds, Pumpkin Seeds, Coriander, Watermelon Seeds, Mustard Seeds, Cumin Seeds, Tamarind Seeds. The Sorter is an intelligent and precise machine which uses a robust 2048 pixel high-speed line scan CCD Camera combined with image processor, fully trainable to suit needs through a colour training process for elimination of unwanted material. 3. MCA Series for Light Weight Products Mono / Multi-chromatic Electronic Sorter Applications Dehydrated Herbs, Chives, Coarse Powder, Semolina (Sooji), Potato Flakes, Dry & Frozen Foods, Breakfast Cereals, Soya Granules, Chilli Flakes, Dehydrated Onions, Psyllium Husk, Sugar & Other Light Weight Products The Operation The MCA Range uses a rapid sequence of different coloured lights to obtain more-than-colour-information from the product. Often, even very similar colours can be differentiated. The infrared capability improves detection of foreign bodies. The camera information is processed by an ultra-fast digital signal processor, and commands are sent to one or more ejectors to remove the unwanted items efficiently.
7 Our Other Products Post Harvesting Equipment Pre-cleaner Up to 80 TPH Fine-cleaner Gravity separator Destoner Up to 12 TPH Up to 20 TPH Up to 20 TPH Indented Cylinder Up to 12 TPH Vegetable Seed Cleaner Modular Cleaners Up to 400 TPH Chain Conveyor Up to 400 TPH Hopper Bottom Silo Up to 1,500 Metric Tonnes Bucket Elevator Up to 200 TPH Flat Bottom Silo Up to 15,000 Metric Tonnes
8 DS-MKTG-04 R1 Product name: Opto Electronic Color Sorter FOWLER WESTRUP (INDIA) PVT. LTD. (A joint venture of John Fowler, India & Westrup, Denmark) Plot No , KIADB Industrial Area, IV Phase, Malur Kolar Dist. Karnataka. fwl@fowlerwestrup.com web: Fowler Westrup - Creating a Greener & Cleaner World Store Clean Recycle Contact: Malur Tel: Delhi Tel: / Mumbai Tel: /59 Kolkata Tel: RELEASE DATE: APRIL 2018
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