Mango Processing Plant

Transcription

1 Mango Processing Plant

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3 Factory Layout The Packing plant will be laid out to receive fruit delivered and receipted to the facility by means of a weighbridge and dispatched to a storage area where it then can be easily loaded into the feed hoppers on the processing line. The fruit is then washed dried and waxed and proceeds to the sorting and grading line where it is separated in quality size. Rejected fruit is then taken to be processed as peeled and cut fruit which is then weighed/vacuum packed and placed in the cool rooms for distribution. Export quality fruit is packed and palletised moved to the cool rooms to be loaded into containers for shipping. The flow of the processes will be such as to reduce the amount of double handling and have an ergonomic flow. The Dispatch end of the facility shall have a mezzanine floor to house offices and worker facilities such as canteen and washrooms.

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5 Factory Layout Efficiency of production depends on how well the various machines; production facilities and employee s amenities are located in the factory. A properly laid out factory will ensure the smooth and rapid movement of fruits, from the receiving stage to the packaged product stage. The ideal layout should provide the optimum relationship among the output, floor area and storage and shipping An efficent factory layout is one that aims at achieving various objectives like efficient utilization of available floor space, minimizes cost, allows flexibility of operation, provides for employees convenience, improves productivity

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10 Axis View

11 Superstructure 6mtrs to Gutter Line

12 Inside Concept View/ Mezzanine Floor

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15 Sorting Grading 5 ton/hour

16 Processing Capacity 5 ton/hr

17 Plant Specification

18 Bubble Type Fruit Washing

19 Washing Machine

20 Plant Specification

21 Inspection Conveyor

22 Sorting and inspection

23 Roller Sorting Machine

24 Size Grading

25 Juice Plant (Optional) Complete sets of Mango Pulp & Juice Production Line:- 1. Washing Machine 2. Sorting Conveyor 3. Elevator 4. Pulping Machine / turbo refiners 5. Tubular Pre-heater Pasteurizer 6. Filling & Packaging Line - Can Filling Machine / Bottle Filling Machine / Aseptic bag Filling Machine / Gable top packaging / Easy to open can

26 Juice Plant Packaging

27 Weighbridge

28 Weighbridge

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30 Weighbridge Details There will be a separate Modular unit for Security/Weighbridge located at the front gate. Weighbridge can be above or below ground.

31 Weighbridge Plan

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33 Admin and Facilities Administration, Supervisors office, Accommodation and Site office will be constructed as separate Modular buildings outside the Main factory walls but within the factory compound.

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35 Rainwater and Grey water use Grey water recycling offers consistent water availability to overcome drought and water restrictions. Architects can design sustainable buildings which can still offer residents lush gardens and water features, using water that would otherwise be destined for the sewer. Grey water treatment systems that are above ground and discreet in size, are increasingly being requested for inclusion in "green buildings". In addition to the saving in mains water consumption, there is a reduced load on sewage systems with grey water treated and recycled rather than going to sewer.

36 Water Conservation And Recycling

37 Water Tanks Inlet Height: 2.95M Total Height: 3.16M Diameter: 4.60M 46,400 LITRE

38 Water Recycling Plant

39 Standby Power Units Auxiliary Power plant giving independence and continued productivity ensuring finished product does not spoil. 184kW/230kVA (Soundproof) Frequency: 50hz rpm Engine: Doosan Radiator Type Customised units manufactured to customers specification.

40 Doosan Powered

41 Turnkey Equipment from Build to operation with 1 machine

42 V57/97 Features Forklift equipment adaptable Designed for long and stable operation Hand and foot accelerator Superior reach and lift capacity Unmatchable stability, quiet and very efficient Engineered for the toughest commercial environment Self levelling system, automatically keeping the bucket level Certified Safety ROPS & FOPS

43 True Multipurpose Use

44 Disclaimer: While every effort has been made to ensure that the information in this document is accurate, contemporary and fit for purpose, and is derived from reports from professional organisations and the writer s knowledge of the project and market, it is provided only on a Best efforts basis. The provider expressly disclaims to the maximum limit permissible by law the consequences of the reader s use of any information contained herein for any direct or indirect purpose. This disclaimer shall also extend to: a) Any errors in or omissions within the document or inaccuracies and typographical errors b) Any third party content directly or indirectly included c) The reader s reproduction in part or in whole of the document for their future requirements