Amphenol. Amphenol 97 Series Standard Cylindrical Connector. MIL-5015 Style Connectors widely used for:

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Adrian McGee
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Welding quipment Medical quipment mphenol

1 mphenol 97 Series Standard ylindrical onnector MIL-5015 Style onnectors widely used for: Factory utomation, Robotics Machine Tool, Instrumentation Welding quipment Medical quipment mphenol 97 Series onnectors are UL recognized and S recognized. mphenol

mphenol 97 Series onnectors provide the interconnection solution for low cost, general duty applications mphenol offers the 97 Series onnector Family - general duty standard cylindrical connector,

The 97 Series is a widely used connector series for the automotive, robotics, machine tool and welding industries, as well as numerous other commercial applications from heavy equipment to G

2 mphenol 97 Series onnectors provide the interconnection solution for low cost, general duty applications mphenol offers the 97 Series onnector Family - general duty standard cylindrical connector, MIL-5015 style. The 97 Series is a widely used connector series for the automotive, robotics, machine tool and welding industries, as well as numerous other commercial applications from heavy equipment to G monitoring cables. Shell components are fabricated from high grade aluminum alloy to provide strength and environmental protection. This family of connectors offers a wide variety of shell styles, contact patterns and accessory options. The mphenol 97 Series design features and benefits: Low cost, general duty non-environmental nvironmental capability with the 417 suffix plus 9767 cable clamp (see page 34) Solder or crimp termination UL Recognized, S Recognized Wide selection of shell styles and insert patterns Wide selection of connector finishes - cadmium or non-cadmium (environmentally friendly zinc alloy) Threaded coupling, hard dielectric inserts Solid or split shell construction ccessories for both individual wire seal and jacketed cable RoHS OMPLINT PROUT VILL onsult mphenol Industrial Operations. mphenol RoHS U

mphenol 97 Series onnectors with solder contacts MS3100 MS3101 MS3102 MS3107

design Single keykeyway polarization Threaded coupling, hard dielectric

effective Intermateable and intermountable with existing 97 Series and

anadian Standards ssociation ertification File LR69183 USTOMR OPTIONS Solid or

52 circuits lternate insert positioning High temperature and potting

Optional gold plating on MS contacts Thermocouple arrangements available

alloy, with a conductive cadmium plate finish and an olive drab chromate

Some cable clamps are a zinc alloy with an olive drabgreen chromate finish.

ontacts are silver plated with pre-tinned solder cups.

3 mphenol 97 Series onnectors with solder contacts MS3100 MS3101 MS3102 MS3107 MS3107 SIGN HRTRISTIS Medium to heavy weight cylindrical urable, field-proven design Single keykeyway polarization Threaded coupling, hard dielectric inserts Non-rotating contacts Operating temperatures from 55 to +125 ost effective Intermateable and intermountable with existing 97 Series and MIL-5015 connectors Underwriters Laboratories approved recognition File anadian Standards ssociation ertification File LR69183 USTOMR OPTIONS Solid or split shell construction Six shell styles 128 contact arrangements, from 1 to 52 circuits lternate insert positioning High temperature and potting constructions Special plating finishes including black and green zinc alloy Optional gold plating on MS contacts Thermocouple arrangements available MS3106 MS3108 onnector components are fabricated from high grade aluminum alloy, with a conductive cadmium plate finish and an olive drab chromate after-treatment. Some cable clamps are a zinc alloy with an olive drabgreen chromate finish. See how to order page 19 for other finish variations. ontacts are silver plated with pre-tinned solder cups. Optional gold over silver plating is also available. Inserts for solder style contacts are diallyl-phthalate. Users should be aware that classes and of MIL have been cancelled, and these products are no longer qualified. MS3106 MS3108 3

4 97 series solder type insert availability, cont. Insert Number Total ontacts Mechanical Spacing Service ontact Size Rating Inches mm * INST INST Mechanical Insert Total Spacing Service ontact Size Number ontacts Rating Inches mm INST * Not all insert arrangements are currently available for environmental individual wire seal. onsult mphenol, Sidney, NY for availability. Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page 19. Molded-in pin (MIP) insert requires (910) deviation. See how to order, pg

5 97 series solder type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 4 ontacts 5 ontacts MIL-SP SRVI RTING INST. Limiting Operating Voltages at Sea Level (rms) See notes 1 and 2 under TST URRNT. INST. service normally for low voltage and currents. ffective reepage (nominal) Inch mm Mechanical Spacing (nominal) Inch mm TST URRNT ontact Size mperes NOT 1: Transients were not considered in calculating these values. NOT 2: Limiting operating voltages at 50,000 feet altitude are approximately 25% of the sea level values. ONTT LGN Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page IRON ONSTNTN

6 97 series solder type insert arrangements, cont. Front view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 35 ontacts 37 ontacts F G H J K L M N P R S T U W X Y Z a b V c d e f g h j k l m W h j k g c d e f b X Y Z a V P J S K F R L G M T H U N I O R S Q T d U P c k e V N j m f b W M h g a X F L Z Y G K J H F G H J K LMNP R S T U V W X b c d e f Z a g h j k m n p r s 47 ontacts 48 ontacts F G H K L I J M N P R S O U V W X T Y Z a b d e f g c j k h t m n u v p w r s x z y G F N I J K O M W S T U X Y b c d f g k n p m s u w x v z H L P V R Z a h e t r j y F G H J K L M N P Q R S T O U W X Y Z a b V c e f h d g n j k m p q r s t u v w x y z 52 ontacts H G F J P N M L Q K W V U T S X R e d c b a Z f Y m h n l k j u g v t s r p 2 z y x w Inactive for new military design, but available for replacement or for non-military purposes. * MS number not assigned. Use 97 prefix in place of MS in completing catalog number. See how to order, page 19. See Service Rating and Test urrent information on page 7. ONTT LGN

7 97 series solder type how to order xample of part number for solder type connectors is given below S Y (847) (639) Series Number 97 - Like MS but mphenol Shell Type 3100 Wall Receptacle 3101 able Receptacle 3102 ox Receptacle 3106 Straight Plug 3107 Quick isconnect Plug 3108 ngle Plug Shell onstruction - Solid ackshell - Split ackshell Shell Finish Suffix Omit for standard O.. cadmium finish (604) Gray anodized (608) lack anodized (621) lack zinc alloy (624) Green zinc alloy (639) lear cadmium (640) onductive black zinc alloy (689) lectroless nickel OR RoHS ompliant Suffix (946) lack zinc alloy plating plus solder contact less pre-filled cup U mphenol RoHS Shell Size 8S, 10SL, 12S, 14S, 14, 16S, 16 18, 20, 22, 24, 28, 32, 36 Insert onfiguration Number See insert availability listing - pages 4 & 5, and see insert arrangement illustrations - pages eviation from standard & construction Omit this suffix if standard construction is desired (115) Small flange receptacle (426) Gold over silver plating on contacts (438) onstruction for potting (see page 30 for additional deviations) (936) onnector plug with safety wire holes in coupling nut onsult mphenol, Sidney, NY for other deviations. lternate Insert Positions Omit for standard position W, X, Y or Z for alternate positions, depending on insert (see page 12 for positions available) Note: ccessories for 97 Series onnectors should be ordered with matching connector plating. See accessory pages ontact Type P = Pin S = Socket 19

8 mphenol Industrial 97 Series 97 Series Industrial ylindrical onnector s mphenol s 97 Series is the lowest cost, cylindrical interconnect solution utilizing the proven 5015 family connector style. 97 Series offers: six shell options, solid and split, 128 different contact arrangements, 1 to 52 circuits, one of the largest selections of insert patterns on the connector market, crimp, solder, thermocouple and P (100 suffix) contacts, all which makes 97 Series one of the most versatile of mphenol s connector with utilization in many markets. pplications! Machine ToolFactory utomation o Power and utting Tools o Instrumentation istribution o ontrol Panels o N Milling Machines! Welding quipment o Station, Robotic and Portable o Factory onstruction o Garage Welders o uxiliary quipment! Spool Guns! Wire Feeders! Motors o Servo Motors o Motion ontrol o Power Motors o Stepper Motors o ncoders! Mining quipment o Mining Shovels o Seismic Sensing quipment o Seismic Geophones! Robotics o Power and Multi xis ontrol quipment o Factory utomation Key enefits! Keyway Polarization o Prevents incorrect mating! Inserts easily removed from shell o Minimizes repair time thus saving money! Non-Rotating ontacts o Increases productivity by ease of soldering! Solder, rimp, Thermocouple and P contacts o Provides wide range of connector solutions! Multiple Wire Gauges: 0 to 30 WG o Flexibility in esign! Pre-filled Solder up o Increase productivity by reducing preparation work.! Semiconductor quipment o utomated ssembly and Test quipment o quipment Specifically for M ssembly o Semiconductor Test quipment Mfg ers! Off Road Vehicles o oncrete Road uilding o Precision Farm Monitoring quipment o GPS in Heavy uty Trucks! Test & Measurement o Temperature hambers o Vibration ontrollers and Shakers o RF mplifiers o Power Supplies! Medical quipment o Medical X-RayUltrasound quipment o lood nalyses o Medical oachesvehicles o G Monitoring ables! Motion Sensors o ar ode Scanners o Flame Sensors o Temperature ontrols! Multiple finishes including RoHS compliant o O.. admium, lack Zinc obalt, lear admium, lectroless Nickel and more offer large variety of environmental finishes for any application.! lternative Insert Rotations o Increase design options within shell size.! Hard Plastic (iallyl-phthalate) Inserts o Resists breakage and extends connector life.! Many onnector ccessories o able clamps o Gaskets and Protection aps o ap and hain ssemblies lectrical Features urrent Rating 13 to 150 mperage ontact Size 30 WG to 0 WG Operating Temperature -55û to +125û UL and S pproval & LR69183 Voltage Rating 200 V to 3000 V urability 500 mating cycles 250 to 4200 V 10,000 cycles with Radsok contacts

9 97 Series RoHS ompliant mphenol Industrial is RoHS compliant - 1 year before the uropean Union directive! xisting products that do not meet these requirements can easily be changed to meet these environmental guidelines through simple modifications. How to build a part number Solder ROHS ompliant Mod ode (431) Solder ontacts less pre filled solder cup (621) lack Zinc obalt connector plating (689) lectroless Nickel connector plating Part Number Identification Non-ROHS Solder PN S-6P ROHS Solder PN S-6P (431)(621) Non-ROHS rimp PN S-6P ROHS rimp PN S-6P (621) rimp reaking 97 Series part numbers down to component level xample: Top Level Part Shell Insert Solder PN S becomes (850) S SY(639) (639) S rimp Part P(639) (639)(850) P SY(621) (621)(850) S 97 Series nvironmental dapter Kit XX I mphenol Part Size Free losed Number SL (XXX) 10SL (XXX) 12S & (XXX) 14S & (XXX) 16S & (XXX) (XXX) (XXX) (XXX) (XXX) (XXX) ssembly Instruction Sheet for nvironmental 97 onnectors is L-2089

Amphenol. Amphenol 97 Series Standard Cylindrical Connector. MIL-5015 Style Connectors widely used for:

Amphenol. Amphenol 97 Series Standard Cylindrical Connector. MIL-5015 Style Connectors widely used for: mphenol 97 Series Standard ylindrical onnector 12-022-15 MIL-5015 Style onnectors widely used for: Factory utomation, Robotics Machine Tool, Instrumentation Welding quipment Medical quipment mphenol 97