mtc mtc an acal group company Product Overview EMC Shielding Products Thermally Conductive Products

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1 mtc Product Overview Company Profile... 4 Features... 5 Certificates EMC Shielding Products Fabric-/Foil over Foam Gaskets... 6 Hollow Chamber-, Clip-on- and EPDM-Profiles IP/EMC-Gaskets Punched Parts/EMC Connector Seals Conductive Foam Conductive Fabrics and Fleeces Electrically Conductive Elastomers Knitted Wire Gaskets Conductive Tapes Shielded Windows Honeycamb Vent Panels Contact Springs SMD Contact Springs oard Level Shields Conductive Paint Thermally Conductive Products Thermally Conductive Paste Gap Filler Thermally Conductive Tapes Thermally Conductive Insulators EMC Shielding Products Thermally Conductive Products Product Overview 3

2 MTC bout us Features MODERN COMPNY WITH LONG TRDITION MTC is specialized on the protection of electronic circuits and the environment from high frequency electromagnetic radiation. Therefore we develop, manufacture and sell high quality EMC shielding materials and thermally conductive products. Thereby we use the very latest technologies and work with a network of efficient suppliers. 20 years of experience in the business and steady growth provide guarantees for long term, successful cooperation with our customers and suppliers. MTC is an ISO 9001 and ISO certified company. This means assured quality and ecology-minded production processes ll our products are RoHS compliant UL 94 certified product PLESE NOTE!!! MTC - PRT OF N INTERNTIONL GROUP In October 2011 MTC was acquired by the UK-listed company cal plc. With a turnover of more than 250 million euro and over 750 employees worldwide cal has evolved into an important international service provider - with focus on the distribution of electronic and photonic components, power supply and system components. cal has offices in 12 European countries. Thus MTC also grows internationally and ensures its customers local presence and pan-european support. MTC s head office is located in Dillingen (avaria). This is where you will find the appropriate contacts for commercial matters and technical support. The production and delivery of our goods are also controlled from here. MTC also has a sales office in Hong Kong. We provide services for the complete sian market from this base. Custom length available Optionally available on endless rolls Optionally available with Wide Release Liner Optionally available with several items on shared carrier sheet (Sheet Type Package) ll data is provided for guidance only due to the varied conditions of potential use which are beyond our control. ll recommendations or suggestions are given without guarantee or responsibility on our part and users should make their own test to determine suitability. emci MTC has manufacturing sites in Germany and South Korea. With Regens-Wagner-Stiftung, a facility for disabled people in Dillingen and our sister company EMC Innovation in Incheon we guarantee our customers short reaction times and high flexibility. Features STNDRD OR CUSTOMIZED SOLUTIONS Our product portfolio includes both an extensive range of standard products and products tailored for specific customer needs. Our customers can rely on our solutions being perfectly tailored to their wishes and needs. Normally we work with our customers from the early stages of projects and act as adviser from the birth of the idea to the mass produced product. Fabric-/foil over foam gaskets Hollow chamber-, clip-on and EPDM-profi les IP/EMC-gaskets Punched parts Conductive fabric and fl eeces Conductive elastomers Knitted wire gaskets Conductive foam Conductive tapes Contact springs SMD contact springs oard Level Shields (LS) Thermally conductive products 4 MTC bout us Features 5

3 Fabric-/Foil over Foam Gaskets Fabric-/Foil over Foam Gaskets Our standard gaskets have a polyurethane foam core which is available in four different hardness values (32 / 45 / 70 / 150 kg/cm3). The foam core is covered with a conductive fabric with a copper-nickel metal coating or aluminium foil. Tolerances (mm) Width and height (mm) 0,5-6,3 +/- 0,5 6,3-10,0 +/- 0,7 10,0-16,0 +/- 0,8 16,0-25,0 +/- 1,0 25,0-40,0 +/- 1,3 40,0-63,0 +/- 1,6 Length (mm) /- 0, /- 1, /- 2, /- 4, /- 6,4 Our standard portfolio includes a large range of sizes and shapes. Customized dimensions can be supplied at low cost at any time. The material can also be cut to the length you require or modified to suit your individual needs. Our profiles are fitted with a non-conductive adhesive tape as standard. The following other versions are also available: gaskets with conductive adhesive tape several adhesive tapes on a single profile adhesive tapes with removal aid (WRL) small and miniature parts assembled on self adhesive paper (STP) In addition to their excellent shielding effectiveness (as high as over MHz 18 GHz), our seals offer you the following benefits: they are easy to work and can be cut with a pair of scissors. Our EMC gaskets provide the following advantages: they offer high wear resistance. Short delivery time by own manufacturing low contact pressure forces mean that thinner metal plates can be used, which in turn reduces costs. they have low surface resistance (< 0.08 Ohm). seals are a cost-saving method of shielding. vailable with different degrees of foam hardness vailable with adhesive tape vailable with several tapes for special applications vailable with Cu/Ni coated fabric (standard) and other coatings 6 Fabric-/Foil over Foam Gaskets Fabric-/Foil over Foam Gaskets 7

4 Profile Finder Fabric-/Foil over Foam Gaskets Example: DRE 6x4 NI - N2 V0 - xx Rectangular profiles, width up to 9,5 mm Product series DU DCW DHR DKE DKO DLS DRE DMP DPT DQU DT DTR DST HHR Dimensions Width x Height in mm Clip-on profiles C-shape profiles D-shape profiles Knife-edge-profiles Combi-profiles (IP + EMC) L-shape profiles Rectangular profiles M-shape profiles P-shape profiles Square profiles Triangular profiles, asymmetric Triangular profiles, symmetric Punched parts Hollow chamber profiles Surface material (if appropriate) NI G L Copper/nickel Silver luminium dhesive tape (if appropriate) N Non-conductive C Conductive + width in mm UL-level (if appropriate) V0 XX Length UL 94 V-0 compliant Not certified / not appropriate Width () Height () Standard tape width (C) DRE3x1,2NI 3,0 1,2 1,5 DRE3x2NI 3,0 2,0 1,5 DRE4x1,2NI 4,0 1,2 2,0 DRE4x2NI 4,0 2,0 2,0 DRE4x3NI 4,0 3,0 2,0 DRE5x0,5NI 5,0 0,5 2,0 DRE5x1,2NI 5,0 1,2 2,0 DRE5x2NI 5,0 2,0 2,0 DRE5x3NI 5,0 3,0 2,0 DRE5x4NI 5,0 4,0 2,0 DRE6x1,2NI 6,0 1,2 2,5 DRE6x2NI 6,0 2,0 2,5 DRE6x3NI 6,0 3,0 2,5 DRE6x5NI 6,0 5,0 2,5 DRE6x7NI 6,0 7,0 2,5 DRE6x8NI 6,0 8,0 2,5 DRE6,4x3,2NI 6,4 3,2 2,5 DRE7x1,2NI 7,0 1,2 3,0 DRE7x2NI 7,0 2,0 3,0 DRE7x4NI 7,0 4,0 3,0 DRE7x5NI 7,0 5,0 3,0 DRE7x6NI 7,0 6,0 3,0 DRE8x1,5NI 8,0 1,5 4,0 DRE8x3NI 8,0 3,0 4,0 DRE8x5NI 8,0 5,0 4,0 DRE8x10NI 8,0 10,0 4,0 DRE8x12NI 8,0 12,0 4,0 DRE9x3NI 9,0 3,0 4,0 DRE9x4NI 9,0 4,0 4,0 DRE9x6NI 9,0 6,0 4,0 DRE9,5x6,4NI 9,5 6,4 4,0 DRE9,5x12,7NI 9,5 12,7 4,0 xx REEL STPxx WRLxx Length in mm Endless reel s Sheet Type Package With Wide Release Liner 8 Profi le Finder Fabric-/Foil over Foam Gaskets 9

5 Fabric-/Foil over Foam Gaskets Fabric-/Foil over Foam Gaskets Rectangular profiles, width over 10,0 mm Square profiles Width () Height () Standard tape width (C) DRE10x0,5NI 10,0 0,5 4,0 DRE10x1,2NI 10,0 1,2 4,0 DRE10x2NI 10,0 2,0 4,0 DRE10x3NI 10,0 3,0 4,0 DRE10x4NI 10,0 4,0 4,0 DRE10x5NI 10,0 5,0 4,0 DRE10x7NI 10,0 7,0 4,0 DRE10x8NI 10,0 8,0 4,0 DRE10x12NI 10,0 12,0 4,0 DRE10x15NI 10,0 15,0 4,0 DRE11,5x10,5NI 11,5 10,5 5,0 DRE12x10NI 12,0 10,0 5,0 DRE12x13NI 12,0 13,0 5,0 DRE12,7x3,2NI 12,7 3,2 5,0 DRE12,7x6,4NI 12,7 6,4 5,0 DRE12,7x9,5NI 12,7 9,5 5,0 DRE13x1NI 13,0 1,0 5,0 DRE13x2NI 13,0 2,0 5,0 DRE13x3NI 13,0 3,0 5,0 DRE13x5NI 13,0 5,0 5,0 DRE13x7NI 13,0 7,0 5,0 DRE13x10NI 13,0 10,0 5,0 DRE14x1NI 14,0 1,0 6,0 DRE15x1NI 15,0 1,0 6,0 DRE15x2NI 15,0 2,0 6,0 DRE15x4NI 15,0 4,0 6,0 DRE15x8NI 15,0 8,0 6,0 DRE15x10NI 15,0 10,0 6,0 DRE17x7NI 17,0 7,0 7,0 DRE20x10NI 20,0 10,0 8,0 DRE21x1NI 21,0 1,0 8,0 DRE22x2NI 22,0 2,0 9,0 DRE25x1,5NI 25,0 1,5 12,0 DRE25x10NI 25,0 10,0 12,0 DRE25x20NI 25,0 20,0 12,0 DRE30x2NI 30,0 2,0 12,0 DRE30x10NI 30,0 10,0 12,0 Other dimensions on request Other dimensions on request Width () Height () Standard tape width (C) DQU2x2NI 2,0 2,0 1,5 DQU3x3NI 3,0 3,0 1,5 DQU5x5NI 5,0 5,0 2,0 DQU6x6NI 6,0 6,0 2,5 DQU6,4x6,4NI 6,4 6,4 2,5 DQU7x7NI 7,0 7,0 3,0 DQU8x8NI 8,0 8,0 4,0 DQU9x9NI 9,0 9,0 4,0 DQU9,5x9,5NI 9,5 9,5 4,0 DQU10x10NI 10,0 10,0 4,0 DQU12,7x12,7NI 12,7 12,7 5,0 DQU17x17NI 17,0 17,0 7,0 D-shape profiles Width () Height () Standard tape width (C) DHR2x1,5NI 2,0 1,5 1,5 DHR2,3x2,3NI 2,3 2,3 2,0 DHR3x3NI 3,0 3,0 2,0 DHR3,8x1,5NI 3,8 1,5 2,0 DHR3,8x2,3NI 3,8 2,3 2,0 DHR3,8x3NI 3,8 3,0 2,0 DHR4x3NI 4,0 3,0 2,0 DHR4x4NI 4,0 4,0 2,0 DHR5x2NI 5,0 2,0 2,0 DHR5x3NI 5,0 3,0 2,5 DHR6x2NI 6,0 2,0 2,5 DHR6x3NI 6,0 3,0 2,5 DHR6x4NI 6,0 4,0 2,5 DHR6x5NI 6,0 5,0 2,5 DHR6,4x3,2NI 6,4 3,2 2,5 DHR6,4x3,6NI 6,4 3,6 2,5 DHR6,4x6,4NI 6,4 6,4 4,0 DHR7x2,5NI 7,0 2,5 3,0 DHR7,6x4,8NI 7,6 4,8 3,0 DHR8x4NI 8,0 4,0 3,0 DHR8x5,5NI 8,0 5,5 3,0 DHR8x6NI 8,0 6,0 3,0 DHR8x7 NI 8,0 7,0 3,0 DHR9x3NI 9,0 3,0 4,0 DHR9,5x6,4NI 9,5 6,4 4,0 DHR10x4NI 10,0 4,0 4,0 DHR10x7NI 10,0 7,0 4,0 DHR10x8NI 10,0 8,0 4,0 DHR10x10NI 10,0 10,0 4,0 DHR10x18NI 10,0 18,0 4,0 DHR12,7x12,7NI 12,7 12,7 5,0 10 Fabric-/Foil over Foam Gaskets Fabric-/Foil over Foam Gaskets 11

6 Fabric-/Foil over Foam Gaskets Fabric-/Foil over Foam Gaskets C-shape profiles Triangular profiles Type 1 Width () Height () Standard tape width (C) Type Type 1 C D E Type DCW6x3,5NI 6,0 3,5 2,5 1 DTR9,1x3NI 9,10 3,00 2,50 2,50 1 DCW6x6NI 6,0 6,0 2,5 1 DTR10x2,3NI 10,00 2,30 2,50 2,50 2,50 1 DCW10,7x9,8NI 10,7 9,8 5,0 1 DTR10x3,2NI 10,00 3,20 2,50 2,50 2,50 1 Type 2 DCW11x11NI 11,0 11,0 5,0 2 DCW14,7x17,1NI 14,7 17,1 6,0 2 Type 2 DT10x4,5NI 10,00 4,50 2,50 2,50 2,50 2 DT12,7x3,2NI 12,70 3,20 3,00 4,50 3,00 2 DCW14,7x17,9NI 14,7 17,9 6,0 2 dhesive tape D is electrically conductive. Optimal for use with μtc & TC plug-in modules. Knife-edge-profiles Width () Height () Standard tape width (C) DKE8x2,7NI 8,0 2,7 2,5 DKE11,3x2,3NI 11,3 2,3 6,0 DKE11,3x2,7NI 11,3 2,7 6,0 L-shape profiles Width () Height () Standard tape width (C) DLS5,6x3NI 5,6 3,0 3,0 Top side or lower side adhesive tape positioning available. M-shape profiles P-shape profiles Width () Height () Standard tape width (C) Width () Height () Standard tape width (C) DMP12,7x9,5NI 12,7 9,5 5,0 DPT8x3NI 8,0 3,0 3,0 DPT17x10NI 17,0 10,0 4,0 DPT18x4,5/1NI 18,0 4,5 5,0 DPT29x4,8/1NI 29,0 4,8 5,0 12 Fabric-/Foil over Foam Gaskets Fabric-/Foil over Foam Gaskets 13

7 Hollow chamber-, Clip-on- and EPDM-Profiles Hollow chamber-, Clip-on- and EPDM-Profiles In addition to our standard EMC seals with foam cores, MTC can also supply EPDM/rubber-based EMC seals, such as hollow chamber, slot-in/edge protection and solid profiles. These profiles can be used wherever constructive or functional situations require them. oth types of section can be supplied in any lengths and also on rolls. We can provide short lead times for slot-in/edge protection and hollow chamber profiles from our standard range. If you require specific widths and heights or crosssections which must be produced using special tools, we have to insist on a minimum purchase quantity to justify our manufacturing costs. The core of the hollow chamber and slot-in/edge protection profile is made of expanded rubber and is covered with copper-nickel fabric as standard. To order they can also be covered with alternative metal-coated fabrics or aluminium foil. Our hollow chamber profiles can be supplied with or without adhesive tape. They are also available with several adhesive tapes for special applications. Our hollow chamber-, clip-on- and EPDM-profiles provide the following advantages: Short delivery time Slot-in/edge protection profiles have an integrated loop tape and a U-shaped section. They are extremely flexible and are primarily used on control cabinets. vailable with Cu/Ni coated fabric (standard) and other coatings Hollow chamber profiles are available with and without adhesive tape These slot-in/edge protection profiles are installed by simply being pressed into position on the edges being encased by hand. The profiles are mounted by a clamping effect. No adhesive is required. They are weatherproof and resistant to a temperature range from approx. -25 C to approx. +80 C. Clip-on profiles Width () Height () DU16x8NI 8,0 16,0 14 Hollow chamber-, Clip-on- and EPDM-Profi les Hollow chamber-, Clip-on- and EPDM-Profi les 15

8 IP/EMC-Gaskets (Combi Gaskets) IP/EMC-Gaskets (Combi Gaskets) In addition to EMC and ESD shielding, protection against environmental influences such as dust and moisture is often also required. This can be achieved by using so-called combi gaskets. Either of the following may be used for this purpose: separate seals for EMC and IP (Intrusion Protection) or combi gaskets Our combi gaskets provide the following advantages: Short delivery time by own manufacturing Partly coated EMI gaskets with rectangular profile available for combined IP- and EMI protection vailable with adhesive tape vailable with several adhesive tapes for special applications vailable with Cu/Ni coated fabric (standard) and other coatings Which version should be given preference depends primarily on the design situation of the housing or control cabinet that you wish to seal. IP/EMC seals are mainly used where electronic devices require both EMC/ESD protection and also protection from environmental influences. This means that they are often used outdoors to protect equipment from moisture, dirt etc. Combi gaskets range of core materials (for example EPDM, expanded rubber, NR, etc.) in a range of hardness levels is available for IP/EMC and combi seals. The core of the profile can be partially or completely coated with conductive copper-nickel (CuNi) fabric or aluminium foil. The gaskets can be supplied with or without adhesive tape. Width () Height () Standard tape width (C) DKO12x6NI 12,0 6,0 5,0 Please find our standard dimensions in the following table. If you cannot find a section in our range that meets your requirements, we will develop the seals you require or manufacture customized seals to your drawing specifications. 16 IP/EMC-Gaskets (Combi Gaskets) IP/EMC-Gaskets (Combi Gaskets) 17

9 Punched Parts Punched Parts Our modern and flexible production enables us to process our standard products according to your need: gaskets for D-Sub connectors Standard gaskets for D-Sub D-Sub 9 D-Sub 15 gaskets for US connectors gaskets for RJ-45 connectors gaskets for I/O connectors custom-specific punched parts Punched parts can be supplied in a range of materials. The following base materials are available: metal-coated fabrics and fleeces completely conductive foam foam covered with conductive fabric or aluminium foil copper- and aluminium tapes and conductive silicone sheets Stamping parts made of copper/aluminum tapes are available on role. D-Sub 25 D-Sub 37 Tolerances (mm) Position and shape of punching +/- 0,5 Our punched parts provide the following advantages: Short delivery time by own manufactu- Shape of gasket +/- 0,5 ring, also for custom parts Standard sizes for D-Sub plug connectors < 500 +/- 1 Custom sizes and cutouts available Length (mm) /- 2 Easy tool production on the basis of CD > /- 3 data or other drawings Optimal for electronic connector panels and I/O-Shields, e.g. compliant to TX- or TX-standard 18 Punched Parts Punched Parts 19

10 Conductive Foam Conductive Foam Our conductive foam gaskets are perforated at variable intervals before being metal coated in (metal) baths. This completely saturates the foam and makes it fully conductive (both horizontally and vertically), thus ensuring a particularly good conductive connection between the top and bottom. The seals have excellent EMC properties as a result of the small distance between the holes. Tolerances (mm) Width +/- 0,5 Height +/- 0,5 Our conductive foams are available in thicknesses of 0.3 mm to 1.5 mm and can be supplied with a copper-nickel metal coating. Our conductive foam provides the following advantages: They can be used in a temperature range of approx. -25 C to approx. +80 C and feature excellent shielding effectiveness in the high frequency range. Conductive foam seals have improved Z-axis conductivity which means that their shielding properties can be increased to over 90 d within a wide frequency range. Flexible and inexpensive solution for contacting areas vailable with custom cutouts Thickness range mm CuNi metallized Our foam seals are available in a wide range of standard dimensions. We can supply them either in the form of thin panels which are ideal for shielding large areas or in customized stampings for I/O shielding. Width (mm) Thickness (mm) MTC will also be delighted to help you in the development of a suitable foam seal for your specific application. We will provide you with a quotation for a suitable solution on the basis of your details (sketch, technical drawing, etc.) and with the inclusion of your electronic device. RCF1000x0, RCF1000x0, ,5 RCF1000x0, ,7 RCF1000x1, ,0 RCF1000x1, ,5 20 Conductive Foam Conductive Foam 21

11 Conductive Fabrics and Fleeces Conductive Fabrics and Fleeces The in-house production of our fabric seals means that we have a wide range of different technical fabrics and fleece types which we can supply exclusively for refinishing. Our conductive fabrics and fleeces provide the following advantages: Conductive fabrics and fleeces provide excellent shielding effectiveness. Since this is very lightweight and high strength material, it also features extremely high flexibility. Large selection of different metallized plating (e. g. Cu/Ni, Cu/Ni-SN, g, u, Carbon), densities and knitting types lso available with conductive adhesive and cut to rolls with width of max mm Our fabrics and fleeces are generally polyester fabric. The galvanic plating is made by dipping the fabric in several baths. We can supply the material with the following metal coatings: nickel/copper (Ni/Cu) silver/copper (g/cu) Depending on your requirements we can supply our fabrics and fleeces with conductive or non-conductive adhesive. Delivery forms are: on roll in standard width on roll in customer-specified width on roll as tape (with electrically conductive adhesive) in standard or customer-specified width Coating Special Features RGW-WR-260-PCN Cu/Ni Fabric, rip stop RGW-WR-260-PCN(TU) Cu/Ni Fabric, coating (TU), rip stop RGW-WD-250-NICO Cu/Ni-Co Fabric, for better attenuation at low frequences RGW-W-290-PCN Cu/Ni Fabric RGW-WPD-300-PCN Cu/Ni Fabric, very thin RGW-NW-50-PCN Cu/Ni Fleece RGW-M-80-PCNR Cu/Ni-Sn Mesh, black surface RGW-SWRP-370-PCNS Cu/Ni-Sn Fabric, black 22 Conductive Fabrics and Fleeces Conductive Fabrics and Fleeces 23

12 Electrically Conductive Elastomers Electrically Conductive Elastomers Constant conductive elastomers Oriented wires in silicone Constant conductive elastomers are seals for highest demands, composed of a homogeneous mixture of conductive particles in elastomers. Wires in silicone are a gasket material consisting of fine monel- or aluminium wires. The wires are vertically to the surface vulcanized in solid or foamed silicone. In addition to the excellent electrical properties, these seals offer the highest environmental protection (up to IP68). If electrically conductive elastomers should be resistant against aggressive substances like hydraulic oils and kerosene it is recommended to use fluor silicone as elastomer. This sealing material is characterised by high mechanical strength and elasticity. 140 points of contact/cm2 ensure best contacting of the gasket with other metal surfaces. The sealing material can be mounted with conventional silicone adhesive (e.g. Momentive RTV103Q-732). Stamped parts or moulded parts are produced according to customer needs. Conductive coated silicone Silicone cords with an electrically conductive coated skin include a number of very soft gaskets with good shielding properties. No electrically conductive fillers are used for the sealing core resulting in ideal properties concerning pressure and resistance to age. The excellent electrical conductivity is ensured by the coated skin that consists of silver filled silicone. In addition to the elastic EMI/RFI shielding the material offers an excellent dust and splash water protection. Solid silicone, used with the right contact pressure, meets the environmental requirements according to IP 65. If it is possible that the seal also contacts with aggressive fluids like hydraulic oil, kerosene, etc. it is advisable to use fluor silicone. Too much compression, when the gasket is mounted in a groove, can result in deformation of the wires. The core either consists of foamed silicone profiles or extruded silicone profiles with a shore hardness of 50 shore. Depending on the material thickness other shore hardnesses are also possible. 24 Electrically Conductive Elastomers Electrically Conductive Elastomers 25

13 Electrically Conductive Elastomers Electrically Conductive Elastomers Constant conductive elastomers Fillers Carbon (C) Nickel plated graphite (NIC) Silver plated copper (GCU) Silver plated aluminium (GL) Material mainly for static discharge, best temperature resistance (225 C), best cost/performance ratio used when a high corrosion protection is required, good shielding properties, inexpensive excellent shielding properties very good shielding properties, good corrosion behaviour Please note: XXXX in the item number describes the possible filling material C, NIC, GCU and GL Constant conductive elastomers Sheet material Thickness 150 x x x300 0,5 SPL-150x150x0,5-XXXX SPL-250x300x0,5-XXXX SPL-300x300x0,5-XXXX 0,8 SPL-150x150x0,8-XXXX SPL-250x300x0,8-XXXX SPL-300x300x0,8-XXXX 1,2 SPL-150x150x1,2-XXXX SPL-250x300x1,2-XXXX SPL-300x300x1,2-XXXX 1,6 SPL-150x150x1,6-XXXX SPL-250x300x1,6-XXXX SPL-300x300x1,6-XXXX 1,8 SPL-150x150x1,8-XXXX SPL-250x300x1,8-XXXX SPL-300x300x1,8-XXXX 2,0 SPL-150x150x2,0-XXXX SPL-250x300x2,0-XXXX SPL-300x300x2,0-XXXX 2,5 SPL-150x150x2,5-XXXX SPL-250x300x2,5-XXXX SPL-300x300x2,5-XXXX 3,0 SPL-150x150x3,0-XXXX SPL-250x300x3,0-XXXX SPL-300x300x3,0-XXXX 3,2 SPL-150x150x3,2-XXXX SPL-250x300x3,2-XXXX SPL-300x300x3,2-XXXX Specifications Material Shore hardness (Shore) Resistivity max. (Ω-cm) 100MHz 500MHz 2GHz 10GHz Temperature max. ( C) Elasticity min. (%) spec. weight Extruded profiles Solid round cords (RV) C N -60 C to 225 C 120 1,18 NIC 60 ± 5 0, C to 160 C ±0,1 GCU 60 ± 5 0, C to 160 C ,5 ± 0,1 GL 60 ± 5 0, C to 160 C ±0,01 Dia. Diameter in mm 1,00 SRV-1,00-XXXX 1,40 SRV-1,40-XXXX Diameter in mm 3,00 SRV-3,00-XXXX 3,20 SRV-3,20-XXXX 1,60 SRV-1,60-XXXX 3,50 SRV-3,50-XXXX Tolerances (mm) 1,80 SRV-1,80-XXXX 2,00 SRV-2,00-XXXX 3,80 SRV-3,80-XXXX 4,00 SRV-4,00-XXXX Extruded material up to 2 mm +/- 0,10 Sheet material Thickness up to 2 mm +/- 0,15 Other dimensions on request 2,40 SRV-2,40-XXXX 2,50 SRV-2,50-XXXX 2,80 SRV-2,80-XXXX 4,80 SRV-4,80-XXXX 5,50 SRV-5,50-XXXX 6,30 SRV-6,30-XXXX 2 to 5 mm +/- 0,15 > 2 mm +/- 0,25 5 to 9 mm +/- 0,20 Length/width +/- 0,80 Centre of hole +/- 0,4 Hollow round cords (RH) Recommended contact pressure Sheet material and punched parts: 6-10% of material thickness Extruded profiles: 10-25% of the cross section dimension respectively of the material thickness Other dimensions on request O.D. I.D. Diameter outside in mm Diameter inside in mm 2,40 0,80 SRH-2,40x0,80-XXXX 3,20 1,10 SRH-3,20x1,10-XXXX 4,00 1,30 SRH-4,00x1,30-XXXX 4,50 2,00 SRH-4,50x2,00-XXXX 6,00 3,20 SRH-6,00x3,20-XXXX 6,40 3,20 SRH-6,40x3,20-XXXX 7,90 4,80 SRH-7,90x4,80-XXXX 9,00 5,00 SRH-9,00x5,00-XXXX 26 Electrically Conductive Elastomers Electrically Conductive Elastomers 27

14 Electrically Conductive Elastomers Electrically Conductive Elastomers Constant conductive elastomers Solide D-shape profiles (DV) Constant conductive elastomers U-shape profile (UP) Dimension Dimension 1,40 1,63 SDV-1,40x1,63-XXXX C Dimension Dimension Dimension C Dimension R 2,54 2,54 0,86 0,84 SUP-2,54x2,54x0,86-XXXX 1,57 1,73 SDV-1,57x1,73-XXXX 2,39 1,98 SDV-2,39x1,98-XXXX 3,20 2,79 0,66 1,27 SUP-3,20x2,79x0,66-XXXX 3,20 5,72 0,51 1,91 SUP-3,20x5,72x0,51-XXXX 1,98 2,26 SDV-1,98x2,26-XXXX 3,96 3,94 1,57 1,19 SUP-3,96x3,94x1,57-XXXX 1,57 2,54 SDV-1,57x2,54-XXXX 4,45 3,96 1,19 1,91 SUP-4,45x3,96x1,19-XXXX 3,81 2,79 SDV-3,81x2,79-XXXX 8,31 5,94 1,57 2,92 SUP-8,31x5,94x1,57-XXXX 3,00 3,96 SDV-3,00x3,96-XXXX 3,96 3,96 SDV-3,96x3,96-XXXX 4,52 4,45 SDV-4,52x4,45-XXXX Rectangular profile (RE) Rad. Hollow D-shape profile (DH) Dimension Dimension Dimension C Dimension R 3,96 3,96 1,14 1,98 SDH-3,96x3,96x1,14-XXXX 4,75 4,72 1,27 2,36 SDH-4,75x4,72x1,27-XXXX 6,35 6,35 1,65 3,20 SDH-6,35x6,35x1,65-XXXX 7,92 7,92 1,27 3,96 SDH-7,92x7,92x1,27-XXXX 7,92 7,92 1,57 3,96 SDH-7,92x7,92x1,57-XXXX Dimension Dimension 1,60 1,07 SRE-1,60x1,07-XXXX 2,41 1,57 SRE-2,41x1,57-XXXX 3,05 1,91 SRE-3,05x1,91-XXXX 3,20 1,57 SRE-3,20x1,57-XXXX 3,96 1,57 SRE-3,96x1,57-XXXX 6,35 1,57 SRE-6,35x1,57-XXXX 12,70 1,91 SRE-12,70x1,91-XXXX 12,70 3,20 SRE-12,70x3,20-XXXX 12,70 4,78 SRE-12,70x4,78-XXXX 19,05 1,57 SRE-19,05x1,57-XXXX 22,35 1,57 SRE-22,35x1,57-XXXX 25,40 6,35 SRE-25,40x6,35-XXXX Please note: XXXX in the item number describes the possible filling material C, NIC, GCU and GL 28 Electrically Conductive Elastomers Electrically Conductive Elastomers 29

15 Electrically Conductive Elastomers Electrically Conductive Elastomers Conductive coated elastomers Material specifications Conductive coated elastomers Solid silicone cord Foamed silicone Solid silicone Shore hardness: similiar to 8-13 Shore Shore Density: 0,4 g/m³ 1,2-2,3 g/m³ Temperature range: -55 C to +125 C 55 C to +200 C Dia. Diameter in mm 1,30 SD-1,30 1,50 SD-1,50 1,80 SD-1,80 Diameter in mm 3,30 SD-3,30 3,50 SD-3,50 3,80 SD-3,80 Mechanical tolerances: ± 10 % ± 10 % up to 5 mm: ± 15 % 5-9 mm: ± 20 % Elongation at break: > 40 % > 40 % Compression set: < 40 % < 35 % Other dimensions on request 2,00 SD-2,00 2,30 SD-2,30 2,50 SD-2,50 2,80 SD-2,80 3,00 SD-3,00 4,00 SD-4,00 4,30 SD-4,30 4,50 SD-4,50 4,80 SD-4,80 Coating material: silver/copper silver/copper Tolerances (mm) Volume resistivity: 0,008 Ωxcm 0,008 Ωxcm 1,0-2,7 mm +/- 0,20 2,8-4,9 mm +/- 0,30 5,0-8,5 mm +/- 0,40 Round cords with silicone foam Dia. Diameter in mm 1,50 SD-1,50 1,80 SD-1,80 2,00 SD-2,00 2,30 SD-2,30 2,50 SD-2,50 2,80 SD-2,80 3,00 SD-3,00 Diameter in mm 3,80 SD-3,80 4,00 SD-4,00 4,30 SD-4,30 4,50 SD-4,50 4,80 SD-4,80 5,00 SD-5,00 5,30 SD-5,30 O.D. I.D. Hollow cord Diameter outside in mm Diameter inside in mm 1,30 0,50 SDC-1,30x0,50 1,50 0,50 SDC-1,50x0,50 1,60 0,50 SDC-1,60x0,50 1,80 1,00 SDC-1,80x1,00 2,10 1,00 SDC-2,10x1,00 2,30 1,00 SDC-2,30x1,00 3,30 SD-3,30 5,50 SD-5,50 2,60 1,00 SDC-2,60x1,00 3,50 SD-3,50 6,00 SD-6,00 3,00 1,00 SDC-3,00x1,00 3,00 1,50 SDC-3,00x1,50 3,30 1,50 SDC-3,30x1,50 3,60 1,50 SDC-3,60x1,50 Tolerances (mm) 1,0-2,4 mm +/- 0,20 Other dimensions on request 4,10 1,50 SDC-4,10x1,50 4,80 2,00 SDC-4,80x2,00 5,30 2,00 SDC-5,30x2,00 2,5-4,7 mm +/- 0,30 4,8-8,5 mm +/- 0,40 Tolerances (mm) 1,0-2,3 mm +/- 0,20 2,4-5,5 mm +/- 0,30 5,6-8,5 mm +/- 0,40 30 Electrically Conductive Elastomers Electrically Conductive Elastomers 31

16 Electrically Conductive Elastomers Electrically Conductive Elastomers Conductive coated elastomers Oriented wires in silicone Rectangular profile Dimension Dimension 3,20 1,02 SDD-3,20x1,02 6,35 1,57 SDD-6,35x1,57 Oriented wires in silicone are available as sheet- or cord material in solid or foamed silicone. Sizes on request. You can find detailed information on page 25. 9,53 1,57 SDD-9,53x1,57 12,00 0,76 SDD-12,00x0,76 12,70 1,57 SDD-12,70x1,57 Material specifications: Monel: Wire Ø 0,11 ± 0,01 mm QQ-N-281- Hollow D-shape profile luminium: Wire Ø 0,13 ± 0,01 mm MS-4182, alloy 5056 Rad. Dimension Dimension Dimension C Dimension R 2,50 2,50 0,50 1,20 SDE-2,50x2,50x0,50 2,80 3,20 0,60 1,40 SDE-2,80x3,20x0,60 Solid silicone: ZZ-R-765 Hardness: 30 Shore Temperature range: -57 to C 4,00 4,00 1,10 2,00 SDE-4,00x4,00x1,10 6,40 6,40 1,70 3,20 SDE-6,40x6,40x1,70 7,50 7,90 1,00 3,70 SDE-7,50x7,90x1,00 Foamed silicone: MS-3195 Temperature range: -62 to C Colour: grey for silicone blue for fluor silicone -shape profile Dimension Dimension Dimension C Dimension D C 5,00 10,00 1,60 1,60 SDF-5,00-10,00-1,60 D 32 Electrically Conductive Elastomers Electrically Conductive Elastomers 33

17 Knitted Wire Gaskets Knitted Wire Gaskets Knitted wire gaskets consist of metal wires that are knitted and can be formed to several shapes. However, the following shapes have developed to a sort of standard: round profiles round core with fin rectangular profiles double round core with fin Standard metal wires are: The elastomer material is mainly neoprene foam, EPDM-foam, PU-foam and silicone-foam, whereat neoprene and EPDM are mostly chosen. protection against environmental influences, such as dust and circulating air, is given. protection against water (spraying water etc.) is not possible. If the application requires a resistance against dropping or spraying water then a socalled combi gasket should be chosen. These gaskets consist of a non conductive elastomer with PS backing and knitted wire gasket that is mounted alongside the edge of the elastomer. The knitted wire can be a full metal mesh gasket as well as a knitted wire over elastomer gasket. FCS (tin plated copper clad steel) monel (alloy of nickel and copper) stainless steel In some cases it is necessary to use a very soft gasket. This can be realized by knitting just one layer of a very fine metal wire over a PU-foam. aluminium FCS provides very good shielding attenuation also in the magnetic field. Monel provides very good shielding attenuation in combination with a high corrosion resistance. Knitted wire material can also be supplied as flat band material wiht a thickness of approximately 0.5 mm and standard widths from 10 to 300 mm. s an option a non-conductive PS can be applied to the gaskets. It should only be seen as a support during the mounting of the gasket. To prevent galvanic corrosion engineers should take notice of the electrochemical potential of the wire in combination to the metal used for the chassis, enclosure etc. Due to flexible manufacturing processes all requested dimensions can be realized. Dimensions shown just give a picture of what is possible to manufacture. ll metal mesh gaskets are normally very hard and recommended for single use only. If the application requires higher gasket elasticity a gasket with an elastomer core should be chosen. Those gaskets consist of an elastomer core that is knitted over with metal wire. Two layers are standard, however, it is also possible to use one layer or more layers. 34 Knitted Wire Gaskets Knitted Wire Gaskets 35

18 Knitted Wire Gaskets Knitted Wire Gaskets ll metal mesh gaskets ll metal mesh gaskets Specifications Round core Monel: Ø 0,114 mm according to DIN Material number: Stainless steel: Ø 0,114 mm according to DIN Material number: (9% Ni, 18% Cr, 73% Fe) Shielding effectiveness luminium: Ø 0,127 mm MS-4182, alloy 5056 FCS: Ø 0,114 mm STM--520 Dimension (in mm) WRS-1,6-XXX 1,60 WRS-2,4-XXX 2,40 WRS-3,2-XXX 3,20 WRS-4,0-XXX 4,00 WRS-4,8-XXX 4,80 WRS-6,4-XXX 6,4 WRS-8,0-XXX 8,00 WRS-9,5-XXX 9,5 WRS-11,1-XXX 11,10 WRS-12,7-XXX 12,7 H-field MHz 0,01 0,1 1,0 10,0 MO >104 FCS >104 V E-field MHz 0,01 0,1 1,0 10,0 MO >118 >136 > FCS >118 >136 > V Tolerances (mm) Round and rectangular parts +/- 0,80 Fin +/- 1,50 P-field MHz MO FCS V dhesive tape available Rectangular profile Dimension (in mm) Dimension (in mm) WRE-1,6x1,6-XXX 1,60 1,60 WRE-2,4x1,6-XXX 2,40 1,60 WRE-2,4x2,4-XXX 2,40 2,40 WRE-3,2x1,6-XXX 3,20 1,60 WRE-3,2x2,4-XXX 3,20 2,40 WRE-3,2x3,2-XXX 3,20 3,20 WRE-4,8x1,6-XXX 4,80 1,60 WRE-4,8x3,2-XXX 4,80 3,20 WRE-4,8x4,8-XXX 4,80 4,80 WRE-6,4x3,2-XXX 6,40 3,20 WRE-6,4x4,8-XXX 6,40 4,80 WRE-6,4x6,4-XXX 6,40 6,40 WRE-9,5x3,2-XXX 9,50 3,20 WRE-9,5x4,8-XXX 9,50 4,80 WRE-9,5x6,4-XXX 9,50 6,40 WRE-9,5x9,5-XXX 9,50 9,50 Knitted flat bands Material code Material Monel Stainless steel luminium FeCuSn Material code MO V L FCS Dimension (in mm) Dimension (in mm) WF-10,0x0,5-XXX 10,00 0,50 WF-25,0x0,5-XXX 25,00 0,50 WF-50,0x0,5-XXX 50,00 0,50 WF-100,0x0,5-XXX 100,00 0,50 WF-150,0x0,5-XXX 150,00 0,50 WF-200,0x0,5-XXX 200,00 0,50 WF-300,0x0,5-XXX 300,00 0,50 36 Knitted Wire Gaskets Knitted Wire Gaskets 37

19 Knitted Wire Gaskets Knitted Wire Gaskets ll metal mesh gaskets ll metal mesh gaskets Double round core with fin Specification wire Specification elastomer Dimension (in mm) Dimension (in mm) WDS-12,7x2,4-XXX 12,70 2,40 Monel: Ø 0,114 mm according to DIN Material number: Solid silicone: according to ZZ-R-765 Temperature range: -40 C to +200 C WDS-12,7x3,2-XXX 12,70 3,20 WDS-19,1x2,4-XXX 19,10 2,40 WDS-19,1x3,2-XXX 19,10 3,20 WDS-19,1x4,8-XXX 19,10 4,80 luminium: Ø 0,127 mm MS-4182, alloy 5056 Foamed silicone: according to MS 3195 Temperature range: -40 C to +200 C dhesive tape available WDS-19,1x6,4-XXX 19,10 6,40 WDS-25,4x2,4-XXX 25,40 2,40 WDS-25,4x3,2-XXX 25,40 3,20 WDS-25,4x4,8-XXX 25,40 4,80 Stainless steel: Ø 0,114 mm according to DIN Material number: (9% Ni, 18% Cr, 73% Fe) Foamed neoprene: according to MIL-R-6130 type 11 grade Temperature range: -31 C to +100 C WDS-25,4x6,4-XXX 25,40 6,40 Round core with fin FCS : Ø 0,114 mm STM--520 Foamed EPDM: Temperature range: -40 C to +100 C Dimension (in mm) Dimension (in mm) Material code wire WRF-9,5x3,2-XXX 9,50 3,20 WRF-11,9x2,4-XXX 11,90 2,40 WRF-12,7x3,2-XXX 12,70 3,20 Material Monel Stainless steel luminium FeCuSn WRF-14,3x4,8-XXX 14,30 4,80 WRF-15,1x2,4-XXX 15,10 2,40 Material code MO V L FCS WRF-15,9x3,2-XXX 15,90 3,20 dhesive tape available WRF-15,9x6,4-XXX 15,90 6,40 WRF-17,5x4,8-XXX 17,50 4,80 Material code elastomer WRF-17,5x8,0-XXX 17,50 8,00 WRF-19,1x6,4-XXX 19,10 6,40 WRF-20,7x4,8-XXX 20,70 4,80 Material Foamed neoprene Solid silicone Foamed silicone Foamed EPDM WRF-20,7x8,0-XXX 20,70 8,00 Material code NE SF SG EP WRF-22,2x9,5-XXX 22,20 9,50 WRF-23,9x8,0-XXX 23,90 8,00 WRF-25,4x9,5-XXX 25,40 9,50 WRF-25,4x12,7-XXX 25,40 12,70 Please note: ll sizes listed are that of the elastomer core. llowances must be made for the wire mesh: Please note: Replace XXX in the item number by the desired metal wires (see material code on page 36). Example how to order: WRF-9,5x3,2-FCS 1 layer: app. + 0,4 mm 2 layers: app. + 0,8 mm If a PS is required simply add -1 at the end of the article number. 38 Knitted Wire Gaskets Knitted Wire Gaskets 39

20 Knitted Wire Gaskets Knitted Wire Mesh Knitted wire over elastomer Knitted wire over elastomer Tolerances (mm) Round profile Wire mesh +/- 0,80 < 2 mm +/- 0,50 Elastomer core 2-10 mm +/- 0,80 > 10 mm +/- 1,50 Shielding effectiveness Dimension (in mm) WERS-1,6-XXX-XX 1,60 WERS-2,4-XXX-XX 2,40 WERS-3,2-XXX-XX 3,20 WERS-4,8-XXX-XX 4,80 WERS-6,4-XXX-XX 6,4 WERS-8-XXX 8,00 WERS-9,5-XXX 9,5 WERS-12,7-XXX 12,7 H-field Tubular round profile MHz 0,01 0,1 1,0 10,0 MO >104 FCS >104 V E-field MHz 0,01 0,1 1,0 10,0 MO >118 >136 > Dim. outs. (in mm) Dim. ins. (in mm) WERH-2,4x1-XXX-XX 2,40 1,00 WERH-3,2x1,5-XXX-XX 3,20 1,50 WERH-4,8x2-XXX-XX 4,80 2,00 WERH-6,4x4-XXX-XX 6,40 4,00 WERH-8x4-XXX-XX 8,00 4,00 WERH-9,5x4,5-XXX-XX 9,50 4,50 WERH-12,7x7-XXX-XX 12,70 7,00 Rectangular profile FCS >118 >136 > V P-field MHz MO FCS V dhesive tape available Dimension (in mm) Dimension (in mm) WERE-2,4x2,4-XXX-XX 2,40 2,40 WERE-3,2x2,4-XXX-XX 3,20 2,40 WERE-3,2x3,2-XXX-XX 3,20 3,20 WERE-4,8x2,4-XXX-XX 4,80 2,40 WERE-4,8x3,2-XXX-XX 4,80 3,20 WERE-4,8x4,8-XXX-XX 4,80 4,80 WERE-6,4x2,4-XXX-XX 6,40 2,40 WERE-6,4x3,2-XXX-XX 6,40 3,20 WERE-6,4x4,8-XXX-XX 6,40 4,80 WERE-6,4x6,4-XXX-XX 6,40 6,40 WERE-9,5x2,4-XXX-XX 9,50 2,40 WERE-9,5x3,2-XXX-XX 9,50 3,20 WERE-9,5x4,8-XXX-XX 9,50 4,80 WERE-9,5x6,4-XXX-XX 9,50 6,40 WERE-9,5x9,5-XXX-XX 9,50 9,50 WERE-12,7x2,4-XXX-XX 12,70 2,40 WERE-12,7x3,2-XXX-XX 12,70 3,20 WERE-12,7x4,8-XXX-XX 12,70 4,80 WERE-12,7x6,4-XXX-XX 12,70 6,40 WERE-12,7x9,5-XXX-XX 12,70 9,50 WERE-12,7x12,7-XXX-XX 12,70 12,70 40 Knitted Wire Gaskets Knitted Wire Mesh 41

21 Knitted Wire Gaskets Knitted Wire Gaskets Knitted wire over elastomer Combi gaskets Double round core with fin Specification wire Specification elastomer Dimension (in mm) Dimension (in mm) WEDS-12,7x2,4-XXX-XX 12,70 2,40 Monel: Ø 0,114 mm according to DIN Material Number: Solid silicone: according to ZZ-R-765 Temperature range: -40 C to +200 C dhesive tape available WEDS-12,7x3,2-XXX-XX 12,70 3,20 WEDS-19,1x2,4-XXX-XX 19,10 2,40 WEDS-19,1x3,2-XXX-XX 19,10 3,20 WEDS-19,1x4,8-XXX-XX 19,10 4,80 WEDS-19,1x6,4-XXX-XX 19,10 6,40 WEDS-25,4x2,4-XXX-XX 25,40 2,40 WEDS-25,4x3,2-XXX-XX 25,40 3,20 luminium: Ø 0,127 mm MS-4182, alloy 5056 Stainless steel: Ø 0,114 mm according to DIN Material Number: (9% Ni, 18% Cr, 73% Fe) Foamed silicone: according to MS 3195 Temperature range: -40 C to +200 C Foamed neoprene: according to MIL-R-6130 type 11 grade Temperature range: -31 C to +100 C WEDS-25,4x4,8-XXX-XX 25,40 4,80 WEDS-25,4x6,4-XXX-XX 25,40 6,40 FCS: Ø 0,114 mm STM--520 Foamed EPDM: Temperature range: -40 C to +100 C Round core with fin dhesive tape available Dimension (in mm) Dimension (in mm) WERF-9,5x3,2-XXX-XX 9,50 3,20 WERF-11,9x2,4-XXX-XX 11,90 2,40 WERF-12,7x3,2-XXX-XX 12,70 3,20 WERF-14,3x4,8-XXX-XX 14,30 4,80 WERF-15,1x2,4-XXX-XX 15,10 2,40 WERF-15,9x3,2-XXX-XX 15,90 3,20 WERF-15,9x6,4-XXX-XX 15,90 6,40 WERF-17,5x4,8-XXX-XX 17,50 4,80 WERF-17,5x8,0-XXX-XX 17,50 8,00 WERF-19,1x6,4-XXX-XX 19,10 6,40 WERF-20,7x4,8-XXX-XX 20,70 4,80 WERF-20,7x8,0-XXX-XX 20,70 8,00 WERF-22,2x9,5-XXX-XX 22,20 9,50 WERF-23,9x8,0-XXX-XX 23,90 8,00 WERF-25,4x9,5-XXX-XX 25,40 9,50 WERF-25,4x12,7-XXX-XX 25,40 12,70 Please note: Replace XXX in the item number by the desired metal wires, XX by the desired elastomer (see material code on page 39). Example how to order: WERF-11,9x2,4-FSC-NE If a PS is required simply add -1 at the end of the article number. Material code wire Material Monel Stainless steel luminium FeCuSn Material code MO V L FCS D C Material code elastomer Material Foamed neoprene Solid silicone Foamed silicone Foamed EPDM Material code NE SF SG EP Dim. Dim. Dim. C Dim. D KOXX-2,4x6,4x2,4x2,4-XXX 2,40 6,40 2,40 2,40 KOXX-2,4x9,5x3,2x2,4-XXX 2,40 9,50 3,20 2,40 KOXX-2,4x12,7x4,8x2,4-XXX 2,40 12,70 4,80 2,40 KOXX-3,2x6,4x3,2x3,2-XXX 3,20 6,40 3,20 3,20 KOXX-3,2x9,5x4,8x3,2-XXX 3,20 9,50 4,80 3,20 KOXX-3,2x12,7x6,4x3,2-XXX 3,20 12,70 6,40 3,20 KOXX-4,8x6,4x4,8x4,8-XXX 4,80 6,40 4,80 4,80 KOXX-4,8x9,5x6,4x4,8-XXX 4,80 9,50 6,40 4,80 KOXX-4,8x12,7x6,4x4,8-XXX 4,80 12,70 6,40 4,80 KOXX-6,4x6,4x6,4x6,4-XXX 6,40 6,40 6,40 6,40 KOXX-6,4x9,5x9,5x6,4-XXX 6,40 9,50 9,50 6,40 KOXX-6,4x12,7x9,5x6,4-XX 6,40 12,70 9,50 6,40 Please note: Replace XXX in the item number by the desired metal wires, XX by the desired elastomer (see material code on page 39). Example how to order: KONE-2,4x6,4x2,4x2,4-FCS 42 Knitted Wire Gaskets Knitted Wire Gaskets 43

22 Conductive Tapes Conductive Tapes Copper tapes * ccdg. to KS 1107 ** ccdg. to JIS K 7194 ase material: Thickness: Thickness (incl. adhesive): dhesive tape: dhesive strength:* Surface resistivity:** Volume resistivity:** Temperature stability: Technical data rolled copper foil ca. 40 μ approx. 70 μ conductive 900 g/inch < 0,5 (typ. 0,035) Ω/ < 0,1 (typ. 0,008) Ω/ max. 80 C Our conductive tapes are supplied as standard with conductive adhesive and a protective cover. They are available in a range of designs. Our customers can choose from the following materials: copper tin-plated copper aluminium metallized fabric and metallized fleece Depending on the customer s needs, the tapes can be supplied in a range of widths and lengths. Stampings are also possible to order. Width Roll length 10 mm 33 m RCU10 15 mm 33 m RCU15 20 mm 33 m RCU20 25 mm 33 m RCU25 50 mm 33 m RCU50 up to a width of 300 mm Tin-plated copper and fleece foils can be supplied with mask. The mask acts as a protective cover for the conductive surface for powder coating applications. efore coating, the strip with the mask is positioned and afterwards the mask is removed with the coating on it. fter its removal, there is a conductive connection to the base plate and the plate is also protected against corrosion. Copper foils and tin-plated copper foils can be soldered. Tin-plated copper tape * ccdg. to KS 1107 ** ccdg. to JIS K 7194 Technical data ase material: tin-plated copper foil Thickness: approx. 35 μ Thickness (incl. adhesive): approx. 65 μ dhesive tape: conductive dhesive strength:* 4,5 N/inch Surface resistivity:** < 0,5 (typ. 0,035) Ω/ Volume resistivity:** < 0,1 (typ. 0,008) Ω/ Temperature stability: max. 150 C Our conductive tapes provide the following advantages: Other widths and lengths available vailable with electrically conductive adhesive Punched parts available according to customer s drawings Cut to length / punched on roll Tin-plated for corrosion resistance Tin-plated copper- and fleece foils also available with mask Width Roll length 6 mm 33 m RCU+SN6 8 mm 33 m RCU+SN8 10 mm 33 m RCU+SN10 12 mm 33 m RCU+SN12 15 mm 33 m RCU+SN15 20 mm 33 m RCU+SN20 25 mm 33 m RCU+SN25 30 mm 33 m RCU+SN30 50 mm 33 m RCU+SN50 44 Conductive Tapes Conductive Tapes 45

23 Conductive Tapes Conductive Tapes luminium tapes Technical data Conductive fleece tape ase material: aluminium foil Mask (optional) Thickness: approx. 40 μ Thickness (incl. adhesive): approx. 70 μ dhesive tape: conductive dhesive strength:* 900 g/inch Surface resistivity:** < 0,5 Ω/ * ccdg. to KS 1107 ** ccdg. to JIS K 7194 Volume resistivity:** Temperature stability: < 0,1 Ω/ max. 80 C Width Roll length 6 mm 50 m RL6 10 mm 50 m RL10 15 mm 50 m RL15 25 mm 50 m RL25 30 mm 50 m RL30 50 mm 50 m RL50 60 mm 50 m RL60 Conductive backside adhesive Conductive fleece Conductive fabric tapes * ccdg. to KS 1107 ** ccdg. to JIS K 7194 up to a width of 500 mm Technical data ase material: conductive fabric Thickness: approx. 100 μ Thickness (incl. adhesive): approx. 115 μ dhesive tape: conductive dhesive strength:* 1000 g/25 mm Surface resistivity:** < 0,5 (typ. 0,035) Ω/ Volume resistivity:** < 0,1 (typ. 0,008) Ω/ Temperature stability: max. 80 C Width Roll length 10 mm 33 m RGW 10mm, NI 15 mm 33 m RGW 15mm, NI 20 mm 33 m RGW 20mm, NI 25 mm 33 m RGW 25mm, NI 50 mm 33 m RGW 50mm, NI Flexible, high tension fleece material Metallized with copper and tin with an extremely good conductivity and a high corrosion protection Further widths and lengths available The mask serves as protective cover for the conductive surface if powder coating or paint finishing is intended Width Roll length Mask dhesive 8 mm 33 m without mask conductive RUF8mmSN-roll33m-without mask 10 mm 33 m without mask conductive RUF10mmSN-roll33m-without mask 20 mm 33 m without mask conductive RUF20mmSN-roll33m-without mask 38 mm 33 m without mask conductive RUF38mmSN-roll33m-without mask 50 mm 33 m without mask conductive RUF50mmSN-roll33m-without mask 6 mm 33 m 4 mm conductive RUF6mmSN-roll33m-with mask 4mm 10 mm 33 m 8 mm conductive RUF10mmSN-roll33m-with mask 8mm 20 mm 33 m 16 mm conductive RUF20mmSN-roll33m-with mask 16mm 46 Conductive Tapes Conductive Tapes 47

24 Shielded Windows Shielded Windows Fully laminated mesh wire Two substrates and an electrically conductive metal mesh are laminated together. The mesh overlaps the edge and can be connected directly to the chassis or it also can be done in combination with an electrically conductive gasket. Selection of the base material: glass (float-, heat treated- and chemical toughened glass) acrylic glass polycarbonate glass Cut outs in enclosures for display systems are quite difficult to shield. Therefore the industry offers so called EMC- or shielded windows. The following combinations are possible: glass/mesh/glass glass/mesh/plastic plastic/mesh/plastic We offer three different types of transparent shielded windows: fully laminated mesh windows with flying mesh all around die casted plastic windows with embedded mesh glass- or plastic window with electrically conductive coating (ITO = Indium Tin Oxide) The very best shielding attenuation can be reached with fully laminated windows. Glass is scratch resistant and plastic is break-proof. Main applications for shielded windows are display systems like LCD-, LED-, plasma displays, monitors and information systems. s such windows are always manufactured according to customer specifications, it is suggested to select as follows: efore the lamination of the mesh the orientation of the mesh should be determined. In some applications a lamination at 90 can cause interferences with the display (so called Moire effect). Please refer to the following table for the type of electrically conductive fabric. 1. Selection of the base material (glass or plastic) 2. Selection of the colour of the window (transparent, green, red, blue etc.) 3. Definition of the size and the thickness 4. Construction of the window (butt edge or step construction) 5. Definition of the requested shielding attenuation 6. Definition of the anti-reflection requested (Multi-layer coating or chemical etching) 7. Selection of the gasket type to be used for connecting the window to the chassis To avoid reflections and to improve the contrast, the fabrics are generally blackened. This process does not modify the electrical conductivity of the fabric. The aperture size of the mesh (opi = openings per inch) affects the transparency of the window. If there is a high-resolution graphic used in the application, the use of a fabric is not recommended. In this case an electrically conductive metallized substrate should be used. ++ = very good + = good -- = very bad - = bad Laminated window Die casted window ITO coated glass ITO coated plastic Shielding effectiveness Transmission Scratch resistance reak resistance Variations of antireflection Weight Methods of contacting Variaty of meshes with information about shielding effectiveness (in d) lackened mesh O.P.I. Wire-Ø in mm 1 MHz 10 MHz 100 MHz 400 MHz 1 GHz Transm. % Dimension of sheet in mm Copper 100 0, x 1000 Stainless steel 50 0, x 1000 Stainless steel* 100 0, x 700 * silver plated and blackened 48 Shielded Windows Shielded Windows 49

25 Shielded Windows Shielded Windows ntireflection Die casted plastic window To prevent unwanted reflection of light it is suggested to add an antireflection coating to the substrate. Contrary to the manufacturing process of fully laminated substrates in this version the mesh is mounted in a mould. The mould will then be filled with liquid plastic. Possibilities with mineral glass: Multi-layer coating according to MIL SPEC 675 (less than 0.6% rest of reflection) The maximum size of the sheet is 1150 x 850 mm. The range of temperature for cast glass is - 40 to + 70 C. Single-layer coating according to DIN (less than 1.5% rest of reflection) Chemical etching: 5% anti reflection (called GW 80) 9% anti reflection (called GW 100) 3% anti reflection (called GW 120) The phenomenon of the so-called Moire effect applies here as well. It can be solved by mounting the mesh not in an angle of 90 but i.e. in an angle of 15, 30 or 45. The electrically conductive mesh does not overlap the edge at this product. The single wires on the edge of the window serve as contact points. Possibilities with plastic: Multi-layer coating according to MIL SPEC 675 (less than 0.6% rest of reflection) Single-layer coating according to DIN (less than 1.5% rest of reflection) To get a contact from the edge to the surface of the window, silver busbar is applied. The contact to the cabinet or the display frame is implemented by a conductive gasket. Chemical etching (very diffuse) nti-scratch, anti-reflection coating by spraying Standard material thicknesses are: 1,5 2,0 2,5 3,0 and 4,0 mm Tolerance of the material thickness: ± 0,2 mm Construction of the window We differentiate two types of construction: silver busbar fabric utt edge construction In this case a window with given outside dimension will be cutted out and silver busbar will be applied from the edge to one side of the window (on request silver busbar can be applied to both sides of the window). fabric silver busbar Step edge construction In this case the first step is to cut out the outside dimension of the window. Then the step will be machined and a silver busbar will be applied from the edge to the surface of the step. 50 Shielded Windows Shielded Windows 51

26 Shielded Windows Shielded Windows Two types of meshes are available: ITO coated windows Plain stainless steel Ø of wire: 0,025 mm lackened stainless steel Ø of wire: 0,025 mm ITO (Indium Tin Oxide) coatings can be applied on glass as well as on plastic. 100 opi (openings per inch) 100 opi (openings per inch) ntireflection: Multi-layer coating according to MIL SPEC 675 (less than 0.6% rest of With plastic ITO is applied under vacuum at lower temperature. Surface conductivities up to < 10 Ohm-square can be reached. With glass a higher temperature can be used and therefore surface resistance can be reduced to < 2,5 Ohm-square. reflection) nti scratch-, anti-reflection coating by spraying Diffusion influenceable by thickness of the coating Main applications are: EMI/RFI shielding ESD (protection against electro static discharge) heated optical filters for displays active components for touch-screens Description Reflection in % % % % % Light transmission, absorption and reflection are determined by the properties and the colour of the base material. The thickness of the coating is choosen in relation to the wave length in the application to guarantee the best light transmission. Generally they are between 525 und 600 nm % Typical transmission of a 20 Ohm-square coating is 84 %. Silver busbar will be used to create a contact area from the coating to the surface of the substrate. ntireflection possibilities with mineral glass: Multi-layer coating according to MIL SPEC 675 (less than 0.6% rest of reflection) Single-layer coating according to DIN (less than 1.5% rest of reflection) Chemical etching: 5% anti reflection (called GW 80) 9% anti reflection (called GW 100) 13% anti reflection (called GW 120) ntireflection possibilities with plastic substrates: Multi-layer coating according to MIL SPEC 675 (less than 0.6% rest of reflection) Single-layer coating according to DIN (less than 1.5% rest of reflection) Chemical etching (very diffuse) nti-scratch-, anti-reflection coating by spraying Due to the additional index match coating, a transmission up to 99% can be achieved. 52 Shielded Windows Shielded Windows 53

27 Honeycomb Vent Panels Honeycomb Vent Panels luminium honeycomb air ventilation panels consist of an aluminium honeycomb foil held in a rigid extruded aluminium mounting frame. The foil, formed and laminated into a series of honeycomb cells that are glued and perforated or laser welded at the join, ensures a conductive path at each join. vailability There is no standard at honeycomb vent panels. Customers can choose from a variety of frame types and mounting methods. lthough the foil is conductive in all directions, two pieces of honeycomb polarised at 90º to each other are recommended to enhance EMI performance. Honeycomb can be supplied in a number of configurations to suit different EMI/RFI shielding performance requirements. Standard perforated honeycomb is available with 30, 45, 60 and 90 angles. Removable dust filters and integral insect screens can be provided. Shielding is achieved by using waveguide design principles (honeycomb length four times cell diameter). Vent panel material luminium 5052; thickness of the foil 0.04 mm The frame can be supplied with an integrated or separate EMI/RFI gasket and can be treated with a variety of finishes to provide corrosion protection or improve conductivity. pplications Ventilation panels are designed for use in electronic enclosures where good air flow is required for cooling and ventilation but where EMC compliance must be ensured. Thickness of honeycomb sheets 3.20 mm 6.35 mm mm Diameter of the cell 1.60 mm 3.20 mm Typical applications are: electronic enclosures air conditioning units fan housings EMC racks communication shelters 54 Honeycomb Vent Panels Honeycomb Vent Panels 55

28 Honeycomb Vent Panels Honeycomb Vent Panels U-shape vent panel Van Filters Frame material: luminium 6063-T6 Type UP1 15,9 9,5(Typ,) Type UP2 EMV / EMC Dichtung /gasket 6,4(Typ,) Type UP3 EMV / EMC Dichtung/gasket 4,8(Typ,) Low cost solution to shield standard fans luminium honeycomb material in thickness of 6.35 mm and a cell diameter of 3.2 mm is mounted backwards into a UL94-V0 registered plastic frame. conductive gasket (normally a fabric over foam gasket) is mounted at the edge of the honeycomb material. This gasket guarantees an excellent contact between the fan filter and the chassis of the standard fan. Doppelwabe 15,9 12,7 15,9 Doppelwabe 12,7 9,5 6,4 Fan filters have four counter sunk drillings for easy installation of the fan filter to the standard fan. EMV / EMC Dichtung /gasket Dualcell Dualcell 12,7 9,5 pplications EMC protection of standard fans Flange profil Frame material: luminium 6063-T6 Vent panel material luminium 5052; thickness of the foil 0.04 mm Thickness of honeycomb sheets 6.35 mm Type FP1 12,7 19 9,5 Type FP2 EMV-Dichtung optional 8 17,5 9,5 Diameter of the cell 3.2 mm EMV/EMC Dichtung/gasket Doppelwabe Dualcell 12,7 15,9 EMI gasket on request Doppelwabe Dualcell 12,7 15,9 Frame material Plastic frame made of UL94-V0 registered S 4,7 28,5 4,7 27 Shielding effectiveness Construction of honeycomb panel Field 200 KHz H 100 MHz E 500 MHz P 2 GHz P Single honeycomb (3,2 x 6,35 mm) Double honeycomb (2x 3,2 x 3,2 mm) Double honeycomb (2x 3,2 x 6,35) Single honeycomb (1,6 x 6,35 mm) GHz P Dimension Dimension Dimension C LF80-85,3x85,3x10 71,5 mm 85,3 mm 10,0 mm LF92-85x85x10 82,5 mm 85,0 mm 10,0 mm LF x125x10 104,8 mm 125,0 mm 10,0 mm s honeycomb vent panels are generally manufactured according to customer drawings no standard item numbers are available for these products. t request we can provide a sketch. 56 Honeycomb Vent Panels Honeycomb Vent Panels 57

29 Contact Springs Contact Springs Contact strips are used to close and shield gaps between two surfaces. For optimum shielding performance, the contact strip should be able to close the minimal and maximal gap. Contact springs are made of copper-beryllium (Cue) or stainless steel. Copperberyllium is a material that offers excellent spring characteristics in combination with a high material strength. Further advantages are corrosion resistance and self cleaning of contacts by opening and closing. Copper-beryllium is resistant against air, ozone, solvent, UV light and even against nuclear radiation. It can be used over a wide temperature range and shows excellent thermal and electric conductivity. In comparison to other EMI/RFI gaskets, contact strips are lighter and require less closing force. They are also inflammable and free from outgassing. The wide profile range in combination with several mounting methods creates an universal shielding gasket. The easiest mounting methods are clip-on and the type using a double sided pressure sensitive adhesive tape. Soldering or spot welding ensure very good grounding and contact. Generally the electrochemical reaction should be considered to avoid galvanic corrosion. In many cases it is recommended to use special surface treatment (i.e. tin plating). s standard contact strips are supplied in bright clean surface (copper). On request a surface finish like tin plating, zinc plating, nickel plating, silver plating, gold plating etc. can be applied. Please note: Contact strips can be cut to length on customer request. cut can only be done in the gap between the fingers. Due to manufacturing tolerances it is recommended to state the number of fingers rather than a given length. Our standard program already offers a huge variety of contact strips. Of course we can also supply customized or modified standard contact strips. ased on a drawing or sketch and a description about the installation situation we quote a matching contact spring. Surface material: blank... L gold plated...u silver plated...g tin matt...sn tin bright... SN nickel matt... NI nickel bright...ni clear chromate zinc plating... ZN When using the correct compression force the contacts will not be damaged and thereby maintain their excellent spring characteristic. Our contact springs offer the following advantages: Different surfaces available (e. g. blank, gold plated, silver plated, nickel plated, tin plated, zinc plated) Custom length available 58 Contact Springs Contact Springs 59

30 Contact Springs Contact Springs Stick-on Contact springs with adhesive tape FC C D E T L FC-301 8,80 2,80 4,30 0,50 5,30 0, FC-302 9,40 3,30 5,70 0,60 5,30 0,05 405,8/409 FC ,20 5,70 8,70 0,80 7,20 0,08/0, FC ,80 8,10 8,70 0,10 11,20 0, FC ,90 10,40 11,72 1,00 20,40 0, FC-351 9,40 3,30 6,35 0,62 5,33 0,05 any FC C D E T L FC ,21 3,09 3,18 0,64 8,30 0,08 any FC ,20 3,70 3,18 0,64 8,30 0,08 any FC ,40 2,00 3,18 2,54 0, FC C D E T L FC ,90 10,10 12,72 1,00 20,40 0,08 any FC C D T L FC-311 8,10 2,50 4,30 0,50 0, FC-312 9,40 3,30 5,70 0,60 0, FC ,20 5,60 3,90 0,80 0, FC ,20 5,60 8,70 0,80 0, FC C D E T L FC ,70 3,30 6,50 0,50 8,72 0,08 any FC C D E T L FC-341 8,10 2,80 4,70 0,46 5,30 0,05 any FC ,20 5,60 9,50 0,80 7,10 0,08 any FC C D E T L FC-401 7,10 2,80 4,32 0,46 0,08 406,40 FC-402 9,00 4,40 5,79 0,56 0, FC ,50 5,60 8,72 0,56 0, FC ,30 6,40 8,51 1,02 0, FC ,70 12,30 11,68 1,02 0, FC ,20 5,80 9,53 0,81 12,70 0, Contact Springs Stick-on Contact Springs Stick-on 61

31 Contact Springs Contact Springs Clip-on Contact springs to clip on FC C D T L FC-411 6,40 2,40 4,32 0,46 0, FC-412 9,70 3,20 4,32 0,46 0, FC ,00 3,80 5,79 0,56 0, FC ,30 5,80 8,72 0,81 0, FC C D E T L FC-101 6,70 1,60 5,50 0,82 0,80 0, FC C D E T L FC-421 7,10 2,80 4,78 0,46 5,80 0,08 any FC-412 9,40 3,60 6,35 0,56 7,90 0,08 any FC-857 9,70 3,60 5,79 0,56 0, FC C D E T L FC-111 8,00 2,90 3,60 1,20 0,80 0, FC-112 8,00 2,90 3,60 1,20 1,00 0, FC-113 8,00 2,90 3,60 1,20 1,50 0, FC ,80 3,50 3,60 1,20 0,80 0, FC ,80 3,50 3,60 1,20 1,00 0, FC ,80 3,50 3,60 1,20 1,50 0, FC ,40 2,50 3,60 1,20 1,75 0, FC ,65 4,20 3,60 1,20 0,80 0, FC ,95 4,20 3,60 1,20 1,00 0, FC ,10 4,20 3,60 1,20 1,50 0, FC-176 7,80 3,30 4,62 1,18 0, FC C D E T L FC ,00 3,60 6,35 0,56 3,30 0,08 any FC ,30 5,80 9,53 0,81 3,38 0,10 any FC ,00 7,00 9,40 1,00 0,08 any FC C D E T L FC-161 6,33 1,45 13,84 1,14 6,05 0, Contact Springs Stick-on Contact Springs Clip-on 63

32 Contact Springs Contact Springs FC C D E T L FC-166 6,40 1,80 5,10 0,76 5,40 0,08 any FC C D E T L FC ,00 8,50 1,00 2,00 0, FC C D E T L FC-201 9,50 5,20 5,32 1,04 1,50 0, FC C D T L FC ,82 6,35 6,35 0,76 0,13 any FC C D E T L FC-211 8,10 6,50 3,20 1,55 2,00 0, FC-212 8,10 6,50 8,00 1,55 2,00 0, FC C D E T L FC-171 6,90 2,80 1,91 0,64 5,60 0,15 any FC C D E T L FC ,70 3,00 5,70 0,60 1,25 0, FC ,70 3,00 5,70 0,60 1,50 0, FC ,25 5,40 8,70 0,80 1,50 0, FC C D E T L FC-181 6,20 3,00 6,32 0,72 4,70 0,10 any 64 Contact Springs Clip-on Contact Springs Clip-on 65

33 Contact Springs Contact Springs FC C D E T L FC-186 8,50 3,50 4,66 1,20 5,00 0,10 any FC C D E T L FC-291 7,49 6,24 29,20 26,30 4,44 0,13 any FC C D E T L FC ,05 3,90 4,75 1,19 5,00 0,10 any FC C D T L FC-296 4,64 1,62 7,62 0,51 0,080 any FC C D E T L FC-581 5,33 1,78 4,19 0,38 1,78 0,08 any FC C D E T L FC-602 7,75 0,25 13,84 1,14 2,03 0,10 any FC C D T L FC-531 3,80 1,00 2,00 0,40 0, FC-532 3,80 1,50 2,00 0,40 0, FC-533 4,10 1,00 2,00 0,40 0, FC-534 4,10 1,50 2,00 0,40 0, FC-535 5,80 1,00 2,00 0,40 0, FC-536 5,80 1,50 2,00 0,40 0, available with lances available with lances FC C D L FC-603 4,70 2,60 3,00 1, FC C D E L FC ,18 9,53 1,02 1, Contact Springs Clip-on Contact Springs Clip-on 67

34 Contact Springs Contact Springs Special Mounting Contact springs to screw, to solder and to clinch FC C D T L FC ,40 2,00 3,18 0,64 0, FC C D T L FC-391 5,80 5,10 3,40 1,02 0,25 any FC C D E T L FC-261 9,70 8,30 6,35 1,02 1,60 0,18 any FC C D E T L FC ,70 6,40 9,53 1,02 6,00 0,08 any FC ,40 10,40 12,70 1,02 8,00 0,18 any FC ,40 10,40 12,70 1, FC ,70 6,40 9,53 1, FC ,27 11,50 11,50 1,02 0, FC C FC-843 9,09 4,42 4,32 FC C D E T L FC-811 6,98 20,93 8,51 1,00 7,60 0,08 any FC ,42 28,70 11,68 1,02 19,05 0, FC ,00 9,40 5,80 0,60 0, FC-816 6,70 18,69 8,51 8,70 0, FC-823 2,80 7,10 4,78 0,46 5,70 0, FC ,75 28,70 12,70 1,02 19,05 0, FC ,23 9,40 5,79 0,56 0, FC-868 9,40 5,79 0,56 0,08 any FC D T L FC-863 9,07 8,00 0,15 25 FC C D L FC ,79 14,60 10,50 1, FC ,10 6,60 8,95 8,95 68 Contact Springs Clip-on Contact Springs Special Mounting 69

35 Kontaktfedern Contact Springs Snap-in Contact springs to slide on (two legs) FC C D T L FC ,30 8,10 9,52 0,81 0,08 0,9 (one fi nger) FC ,24 5,59 6,35 0,81 0,13 any FC ,00 3,88 5,30 0,70 0,07 any FC C D E T L FC-791 8,13 2,80 4,75 0,46 4,10 0,08 any FC-792 9,40 3,30 4,76 0,45 0,08 any FC-867 9,40 3,60 5,20 0,70 0,08 any FC ,24 5,59 7,16 0,81 8,24 0,08 any FC C D T L FC-846 4,70 1,65 6,50 6,03 0,06 138,06 FC C D E T L FC-732 7,60 3,30 4,75 0,43 2,10 0,08 any FC-736 8,13 2,79 4,75 0,46 2,16 0,08 any FC-739 9,40 3,30 6,35 0,63 2,16 0,08 any FC-761 7,87 3,05 6,35 0,50 2,28 0,08 any FC-762 8,90 2,80 4,75 0,46 3,40 0,08 any FC-763 8,90 3,20 4,75 0,46 3,20 0,08 any FC-771 8,25 2,57 4,75 0,46 2,16 0,05 any FC-781 5,00 2,00 3,20 0,50 1,60 0,08 any FC ,24 5,59 6,35 0,81 3,56 0, FC-828 9,40 3,60 4,50 0, D C L FC C D L FC ,00 7,50 6,50 0,85 35,90 70 Contact Springs Snap-in Contact Springs Snap-in 71

36 Contact Springs Contact Springs Twisted contact FC C D T L FC ,70 1,80 3,53 0,66 0,080 endless FC C D T L FC-504 8,64 1,90 3,80 0,39 0,080 any FC-571 5,90 0,80 2,41 0,38 0,080 any FC C D E T L FC-505 4,80 1,78 3,81 0,38 3,80 0, FC-524 3,60 0,80 2,03 0,38 2,00 0, FC C D E T L FC-511 4,80 1,78 3,80 0,40 1,00 0, FC-512 4,80 1,78 3,80 0,40 1,50 0, FC-513 4,80 1,78 3,80 0,40 2,00 0, FC-514 6,40 1,78 3,80 0,40 1,00 0, FC-515 6,40 1,78 3,80 0,40 1,50 0, FC-516 6,40 1,78 3,80 0,40 2,00 0, FC-531 3,80 0,80 2,00 0,40 3,00 0, available with lances FC-532 3,80 0,80 2,00 0,40 2,50 0, available with lances FC-533 4,10 0,80 2,00 0,40 4,00 0, FC-534 4,10 0,80 2,00 0,40 3,50 0, FC-535 5,80 0,80 2,00 0,40 4,00 0, FC-536 5,50 1,78 3,80 0,38 1,50 0, FC C D E T L FC-506 4,63 1,80 3,81 0,38 4,00 0, FC C D E T L FC-582 3,80 1,78 2,41 0,38 0,76 0, Contact Springs Twisted contact Contact Springs Twisted contact 73

37 SMD Contact Springs SMD Contact Springs Our SMD contact springs can be supplied in a very wide range of dimensions and shapes. Our standard range includes a large number of different spring types in heights from 1.5 mm to 13 mm. Typical applications of SMD contact springs SMD springs are ideal for the automatic assembly of printed circuit boards. They are supplied in bulk form or in belts which means that the SMD contact springs are perfect for mass production using standard assembly units. Do you require a different design or a different size than those in our standard range? Depending on your requirements and your installation situation we can also supply customized SMD springs at low tooling costs and part prices. Our technical personnel will be delighted to help you if you have any questions or require advice in the design and development support phase. We can provide gratis drawings of our SMD contact springs in STEP or IGES format. SMD contact springs are exclusively soldered on printed circuit boards. They are particularly useful for the following: to make contact between the PC s earth and the housing, to make a low Ohm HF connection between the earthing points of two PCs positioned one on top of the other, to earth cooling units on a high frequency basis, to connect signal and power supply cables between two PCs positioned one on top of the other, to connect the PC and elements which are not on the PC (for example an embedded antenna) or to create external connections. Characteristics and features The standard base material used for our SMD contact springs is copper-beryllium (Cue). However, we can also use other materials such as stainless steel, titanium copper or phosphorus bronze. Copper-beryllium is easy to work and resistant to corrosion and abrasion. Even high temperatures and temperature fluctuations or high mechanical stresses have no influence on its excellent connection properties. In addition, Cue is extraordinarily elastic and can withstand a great deal more bending than a steel spring, for example. Normally our SMD springs are gold-plated since, with the exception of royal water (a mixture of hydrochloric acid and nitric acid), acids are not aggressive towards gold and therefore gold provides excellent corrosion protection. In addition the gold-plated surface is ideal for soldering. Of course, other finishes (for example tin or nickel) can be ordered, too. Please note: Replace XX in the item number by the desired surface plating. Standardly, SMD springs are gold-plated. Other platings are possible: gold-plated... U tin-plated... SN zinc-plated... ZN SMD contact springs are fail-safe and very resistant. They also have an almost unlimited service life. 74 SMD Contact Springs SMD Contact Springs 75

38 SMD Contact Springs SMD Contact Springs Type 1 Type 4 H H H FC-01CG XX-SMD 3,50 4,50 2,50 FC-01CG XX-SMD 3,60 4,50 2,50 H FC-04CG XX-SMD 3,50 4,30 2,50 FC-047G XX-SMD 5,00 4,00 2,50 FC-01CG XX-SMD 4,00 3,00 2,00 FC-04CG XX-SMD 5,00 4,30 2,50 FC-01CG XX-SMD 4,50 4,80 2,50 FC-01CG XX-SMD 4,80 4,50 2,00 FC-04CG XX-SMD 5,30 4,00 2,00 FC-044G XX-SMD 5,40 4,00 2,50 FC-04CG XX-SMD 6,00 6,00 2,00 H Type 2 H FC-02CG XX-SMD 1,50 2,70 1,50 FC-02CG XX-SMD 2,00 3,80 2,00 H Type 5 H FC-05CG XX-SMD 3,50 3,50 2,00 FC-05CG XX-SMD 4,00 3,00 2,50 FC-05CG XX-SMD 5,00 4,00 2,50 FC-05CG XX-SMD 5,70 4,70 2,00 H Type 3 H FC-03CG XX-SMD 1,50 3,20 1,50 Type 6 FC-03CG XX-SMD 1,50 3,20 2,00 FC-03CG T-XX-SMD* 2,00 2,70 1,50 FC-03CG XX-SMD 2,10 4,00 2,00 FC-03CG XX-SMD 3,50 3,20 2,00 FC XX-SMD 3,60 5,00 2,50 FC XX-SMD 4,00 3,00 2,00 H H FC-063G XX-SMD 7,00 4,80 2,50 FC-063G XX-SMD 9,00 7,00 2,50 FC-063G XX-SMD 10,00 6,00 3,00 FC XX-SMD 4,29 4,10 2,50 FC XX-SMD 4,50 4,95 2,00 FC-03CG XX-SMD 4,80 6,20 2,50 FC-03CG XX-SMD 5,50 4,00 2,00 FC XX-SMD 5,50 7,00 2,50 Type 7 * standard finish: titanium copper H H FC XX-SMD 1,95 4,00 2,20 FC-07CG XX-SMD 2,20 4,00 2,20 76 SMD Contact Springs SMD Contact Springs 77

39 SMD Contact Springs SMD Contact Springs Type 8 Type 12 H H H FC-085G XX-SMD 2,50 3,00 2,00 H FC-12ZG XX-SMD 2,20 2,70 1,30 FC-12ZG XX-SMD 2,20 2,70 2,00 FC-12ZG XX-SMD 2,50 3,50 1,80 Type 9 H Type 13 H FC-09CG XX-SMD 5,00 5,80 2,00 H H FC-13ZG XX-SMD 3,20 3,70 1,20 Type 10 H H FC-10CG XX-SMD 4,80 4,50 2,50 FC-10CG XX-SMD 5,50 4,00 2,50 FC-10CG XX-SMD 6,00 4,00 2,50 Type 14 H FC-14XG XX-SMD 4,00 3,50 2,50 H Type 11 H FC-11SG XX-SMD 3,10 3,00 2,00 Type 15 H FC-11SG XX-SMD 3,60 3,00 2,00 H H FC-158G XX-SMD 3,70 4,00 2,00 FC-158G XX-SMD 4,50 4,50 2,00 FC-158G XX-SMD 6,20 7,00 2,50 FC-158G XX-SMD 7,50 7,00 2,50 FC-158G XX-SMD 9,00 7,00 2,50 FC-158G XX-SMD 10,00 7,00 2,50 FC-158G XX-SMD 13,00 9,00 2,50 78 SMD Contact Springs SMD Contact Springs 79

40 SMD Contact Springs SMD Contact Springs Type 16 Type 20 H H H FC-16SG XX-SMD 7,00 4,50 2,00 FC-16SG XX-SMD 8,00 6,50 2,50 FC-16SG XX-SMD 12,00 7,00 2,50 FC-16SG XX-SMD 13,00 7,00 2,50 H FC-205G XX-SMD 3,10 3,00 2,00 FC-205G XX-SMD 4,10 4,00 2,50 FC-205G XX-SMD 4,20 3,50 2,00 FC-205G XX-SMD 6,20 7,00 2,00 Type 17 Type 21 H H H FC-173G XX-SMD 2,50 3,00 2,00 FC-173G XX-SMD 3,00 3,00 2,00 FC-173G XX-SMD 3,50 3,00 2,00 FC-173G XX-SMD 4,20 3,50 2,00 H FC-21CG S-XX-SMD 2,80 2,88 2,00 FC-21ZG S-XX-SMD 3,40 3,50 1,40 FC-21ZG XX-SMD 3,50 3,80 2,50 FC-21ZS XX-SMD 4,00 4,40 2,80 FC-173G XX-SMD 6,20 3,80 2,00 FC-21ZG XX-SMD 4,00 5,00 3,00 FC-173G XX-SMD 7,00 4,50 2,00 FC XX-SMD 4,00 5,00 3,00 FC-21ZS XX-SMD 4,07 4,40 2,80 FC XX-SMD 5,50 5,00 3,00 FC XX-SMD 7,00 5,00 3,00 Type 18 FC XX-SMD 7,50 5,00 3,00 H H FC-185G XX-SMD 6,00 4,50 2,50 Type 22 H Type 19 H H FC-22CG XX-SMD 4,00 6,00 2,00 FC-198G XX-SMD 5,10 4,00 3,00 H 80 SMD Contact Springs SMD Contact Springs 81

41 oard Level Shields oard Level Shields In addition to a shielding of the electronic housing it may be useful or even necessary to shield the interference source directly on the Printed Circuit oard. This is often required to comply with current EMC laws relating to outgoing and incoming radiation and / or to guarantee the safe function of the assembly. It does not matter whether they are for prototypes or for mass production, in small or large quantities, shielding covers are a low cost way of providing a direct shield for your printed circuit board to prevent EMC radiation. To avoid heat and associated disorders of the components it is recommended to provide air-holes in the cover. oard Level Shielding Cans can be made of a range of materials: tin plated steel stainless steel German silver copper beryllium Optionally the user can choose between the following delivery forms: one-piece shields SMD-compatible shielding clips offer the advantage that they can be installed individually on the printed circuit board and thus establish a fitting for the shielding cover. Depending on the size of the area to shield the usage of one or more clips per side is recommended. Shielding clips are made of tin-plated steel and are supplied on belt. two-piece shields (frame and cover) SMD-compatible shielding clips and separate covers oard Level Shields (also called shielding cans) achieve a high shielding effectiveness if they are designed appropriately. They are used in almost every industrial sector. One-piece shields are a metallic shielding consisting of five sides. The sixth side is determined by the connection to the electrical grounding path on the PC. In addition to this product range MTC offers the possibility to integrate a thermally conductive gap filler in the shielding cover if a high heat dissipation is required. Two-piece shields are divided into the so-called fence and the cover. The advantage of this is that the cover can be fitted belatedly (e. g. after the alignment of a component). If a higher shielding effect in the high-frequency range is required the same is possible by integrating micro-wave absorbers in the shielding cover. One-piece and two-piece shields are mounted on the PC using either THT or SMD technology. esides standard oard Level Shields MTC can also supply EMC shielding housings which are specially designed to your specifications. 82 oard Level Shields oard Level Shields 83

42 oard Level Shields oard Level Shields One-piece shields Two piece-shields ± ± ± SGH-41,30x64,20x6,50-XX ± ± ± ± SGH-16,24x21,10x1,40-XX-X (cover) SGH-15,84x20,70x2,25-XX-X (frame) SGH-30,20x58,60x1,80-XX R (18.8) SGH-18,89x20,11x1,40-XX-X (cover) SGH-18,49x19,71x2,25-XX-X (frame) SGH-18,60x18,60x3,00-XX Please note: Replace -XX in the item number by the desired material: FS = tin plated steel V = stainless steel GS = German silver (nickel silver) SGH-22,77x21,68x1,40-XX-X (cover) SGH-22,37x21,28x2,25-XX-X (frame) 84 oard Level Shields oard Level Shields 85

43 oard Level Shields oard Level Shields Two piece-shields SMD-compatible shielding clips and covers 43± Standard shielding covers 39.8± ± SGH-39,80x43,00x1,60-XX-X (cover) 14± ± ± ± ±0.1 2± ±0.1 SGH-39,40x42,60x1,50-XX-X (frame) 13.6± ± ± ±0.05 Length Width Height Thickness Insulating Typ of (mm) (mm) (mm) (mm) tape mounting Coating Material SGH-33,18x11,18x1,43x0,175-D 33,18 11,18 1,43 0,175 FEP Clip SN Phosphor bronze SGH-33,00x11,00x1,43x0,175-D 33,00 11,00 1,43 0,175 FEP SMD SN Phosphor bronze SGH-14,41x9,81x1,13x0,175-D 14,41 9,81 1,13 0,175 FEP Clip SN Phosphor bronze SGH-17,16x13,60x1,40x0,15-D 17,16 13,60 1,40 0,150 Clip Stainless steel SGH-11,79x8,00x1,15x0,175-D 11,79 8,00 1,15 0,175 FEP Clip SN Phosphor bronze SGH-12,70x12,70x1,30x0,15-D 12,70 12,70 1,30 0,150 Clip Stainless steel SGH-34,20x29,20x1,40x0,175-D 34,20 29,20 1,40 0,175 Clip Stainless steel SGH-33,18x11,18x1,30x0,175-D 33,18 11,18 1,30 0,175 FEP Clip SN Phosphor bronze SGH-55,30x7,10x1,36x0,175-D 55,30 7,10 1,36 0,175 FEP SMD SN Phosphor bronze SGH-13,48x8,23x1,11x0,175-D 13,48 8,23 1,11 0,175 FEP Clip SN Phosphor bronze SGH-14,24x9,75x1,13x0,175-D 14,24 9,75 1,13 0,175 FEP Clip SN Phosphor bronze SGH-13,77x11,22x1,13x0,175-D 13,77 11,22 1,13 0,175 FEP Clip SN Phosphor bronze SGH-12,80x7,70x1,13x0,175-D 12,80 7,70 1,13 0,175 FEP Clip SN Phosphor bronze SGH-56,35x13,80x1,47x0,15-D 56,35 13,80 1,47 0,150 Clip Stainless steel SGH-38,88x13,70x1,47x0,15-D 38,88 13,70 1,47 0,150 Clip Stainless steel SGH-12,60x6,70x2,80x0,15-D 12,60 6,70 2,80 0,150 Clip Stainless steel SGH-36,09x6,33x1,38x0,175-D 36,09 6,33 1,38 0,175 FEP SMD SN Phosphor bronze SGH-98,90x6,65x1,38x0,175-D 98,90 6,65 1,38 0,175 FEP SMD SN Phosphor bronze SGH-25,20x14,00x1,00-XX-X (cover) SGH-24,80x13,60x0,80-XX-X (frame) Standard shielding clips SGH-20,10x19,10x1,72-XX-X (cover) Please note: Replace -XX in the item number by the desired material: FS = tin plated steel V = stainless steel GS = German silver (nickel silver) SGH-18,50x20,50x3,00-XX-X (frame) Replace -X by: C = cover F = frame Length Width Height (mm) (mm) (mm) Piece/roll Thickness shielding cover Coating Material SC-6,50x0,80x1,28-TC-0,15 6,50 0,80 1, ,15-0,20 SN Stainless steel SC-6,50x0,80x1,28-TC-0,30 6,50 0,80 1, ,30 SN Stainless steel SC-6,50x1,10x1,28-TC-0,15 6,50 1,10 1, ,15-0,20 SN Stainless steel SC-6,50x1,10x1,28-TC-0,30 6,50 1,10 1, ,30 SN Stainless steel SC-3,90x1,10x1,28-TC-0,20 3,90 1,10 1, ,20 SN Stainless steel SC-3,90x1,10x1,00-TC-0,20 3,90 1,10 1, ,20 SN Stainless steel SC-6,50x0,80x1,15-TC-0,15 6,50 0,80 1, ,15-0,20 SN Stainless steel SC-6,50x0,80x1,15-TC-0,30 6,50 0,80 1, ,30 SN Stainless steel SC-6,50x1,10x1,20-TC-0,40 6,50 1,10 1, ,40 SN Stainless steel SC-3,90x1,10x1,28-TC-0,30 3,90 1,10 1, ,30 SN Stainless steel SC-3,90x1,10x1,28-TC-0,40 3,90 1,10 1, ,40 SN Stainless steel SC-4,40x0,80x0,80-TC-0,15L2 4,40 0,80 0, ,15 SN Stainless steel SC-4,40x0,80x0,80-TC-0,20L2 4,40 0,80 0, ,20 SN Stainless steel SC-4,40x0,80x0,80-TC-0,15L4 4,40 0,80 0, ,15 SN Stainless steel SC-4,40x0,80x0,80-TC-0,20L4 4,40 0,80 0, ,20 SN Stainless steel SC-6,50x1,00x1,28-TC-0,15EM 6,50 1,00 1, ,15-0,20 SN Stainless steel SC-6,50x1,00x1,28-TC-0,30EM 6,50 1,00 1, ,30 SN Stainless steel SC-6,50x1,00x1,28-TC-0,20EM 6,50 1,00 1, ,20 SN Stainless steel SC-6,50x1,20x1,60-TC-0,30 6,50 1,20 1, ,30 SN Stainless steel SC-4,40x0,80x0,80-TC-0,30 4,40 0,80 0, ,30 SN Stainless steel SC-6,50x0,60x0,60-TC-0,10 6,50 0,60 0, ,10 SN Stainless steel SC-6,50x0,60x0,60-TC-0,20 6,50 0,60 0, ,20 SN Stainless steel SC-4,40x0,80x0,80-TC-0,125 4,40 0,80 0, ,125 SN Stainless steel SC-6,50x1,20x1,60-TC-0,30 6,50 1,20 1, ,30 SN Stainless steel SC-10,00x1,90x3,00xTC-0,30 10,00 1,90 3, ,30 SN Stainless steel 86 oard Level Shields oard Level Shields 87

44 Electrically Conductive Paint Electrically Conductive Paint CP-5149-XX CP-5150-XX CP-5151-XX CP-5152-XX ase material solvent solvent solvent solvent The use of plastic housings and plastic components is widely spread in all kinds of industries. To fullfil the requirements concerning the limits of immunity and emission to interference, those housings and components need to be fully or selectively coated. Normal processes to achieve this is galvanic surface treatment, vacuum disposit or spray coating with electrically conductive paint (wet paint). Those paints are solvent based or water based paints that contain electrically conductive particles. Our offer is focused on highly conductive paints using the following fillers (particles): passivated copper particles silver plated copper particles pure silver particles dvantages of using electrically conductive paints are: best electrical conductivity easy to apply cost-effective Unfortunately not every plastic is the same. With the variety of plastics and plastic blends it is necessary to test the adhesion of the electrically conductive paint on the substrate. Therefore we offer our customers to send the substrate that needs to get painted to us. In a laboratory those substrates will be applied with the suggested conductive paint. Following that process the substrate will be tested to the achievements of adhesion, surface resistivity and dry film thickness of the paint. Those measurements will then be supplied back to the customer together with the coated substrate. Particles silver silver and silver plated copper silver plated copper silver plated copper and passivated copper Solids (% per weight +/- 2) Density (+/- 0.03) 1,36 1,2 1,11 1,00 Resistivity at XX μ dry fi lm thickness < 0,015 Ohm/cm 12.5 μ < 0,015 Ohm/cm 12.5 μ < 0,015 Ohm/cm 25 μ < 0,1 Ohm/cm 25 μ dhesion at XX μ dry fi lm thickness at XX g weight Coverage (m²/litre) at 12,5 μ dry fi lm thickness at 25 μ dry fi lm thickness Coverage (m²/kg) at 12,5 μ dry fi lm thickness at 25 μ dry fi lm thickness 500 cycles 12,5 μ/55 g 19,3 9,5 14,2 7,0 500 cycles 25 μ/55 g 15,2 7,6 12,7 6,3 500 cycles 25 μ/55 g 13,4 6,8 12,1 6,1 500 cycles 25 μ/55 g Delivery form: container with XX l 5/20 5/20 5/20 5/20 CP-5155-XX CP-5156-XX CP-5198-XX ase material water water water Particles silver plated copper silver and silver silver plated copper Solids (% per weight +/- 2) Density (+/- 0.03) 1,41 1,02 1,40 Resistivity at XX μ dry fi lm thickness < 0,02 Ohm/cm 25 μ < 0,05 Ohm/cm 25 μ < 0,025 Ohm/cm 25 μ dhesion at XX μ dry fi lm thickness at XX g weight Coverage (m²/litre) at 12,5 μ dry fi lm thickness at 25 μ dry fi lm thickness Coverage (m²/kg) at 12,5 μ dry fi lm thickness at 25 μ dry fi lm thickness 500 cycles 25 μ/55 g 18,0 9,0 12,8 6,4 500 cycles 25 μ/55 g 20,2 10,2 19,8 10,0 500 cycles 25 μ/55 g Delivery form: container with XX l 5/20 5/20 5/20 Please note: Replace -XX by the desired container size: 5 kg kg ,8 12,0 17,0 8,6 11,8 5,9 11,8 5,9 88 Electrically Conductive Paint Electrically Conductive Paint 89

45 Thermally Conductive Products Thermally Conductive Products Thermally Conductive Paste Thermally conductive paste is the most common material used in systems and devices for thermal management. Main criteria for choosing thermally conductive paste are the thermal properties as well as the processing capacities. Thermal conductive paste builts a thin binding film for very good thermal conductivity through the low thermal resistance. With electronic systems and equipments are getting smaller and, at the same time, clock speed is rising, thermal management becomes more and more important. Heat must be transferred from the component to the heat think or any other type of cooling device because heat causes: slower operation speed early failures other power problems. To increase heat dissipation it is suggested to use thermally conductive products as a connection between the hot spot and the cooling device. The connection (without use of an appropriate thermally conductive product) can consist of air up to 80%. Thermally conductive materials have been developed to compensate uneven surfaces. y displacing the air with a highly conductive material heat dissipation is increased and the module is better cooled. Due to low viscosity of the material it can be applied by silk screening or masking technology. Our product range includes thermally conductive pastes with a thermal conductivity between 0.9 up to 4.5 W/m*K. TCTG-0,9-W TCTG-1,7-W TCTG-1,8-G TCTG-1,9-S TCTG-4,5-G Colour white white gold silver grey Thermal conductivity (W/m*K)) > 0,9 > 1,7 > 1,8 > 1,9 > 4,5 Evaporation in % (50 C/24h) < 0,001 < 0,001 < 0,001 < 0,001 < 0,001 leed in % (50 C/24h) < 0,05 N/ < 0,05 < 0,05 < 0,05 Densitiy (g/cc) > 2 > 2,3 > 2,4 > 1,4 > 2,5 Short duration max. temperature ( C) -50 to to to to to +340 Operation temperature ( C) -30 to to to to to +300 We hold a UL-94-V0 certification for our thermally conductive products. We offer a variaty of materials like: conductive paste gap filler thermally conductive tapes thermally conductive insulators 90 Thermally Conductive Products Thermally Conductive Products - Paste 91

46 Thermally Conductive Products Thermally Conductive Products Gap Filler Thermally conductive gap fillers offer, besides excellent thermal properties, the ability to even small, medium and big gaps and tolerances between the component (hot spot) and the cooling device. Gap fillers are based on silicone and are filled with ceramic material. Gap fillers are used in many applications like LEDs audio- and video devices medical instruments notebook computers automotive devices Gap fillers are supplied as die cut gasket or in standard sheets. s far as the thermal conductivity is concerned, material between 1,0 W/m*k to 7 W/m*K is offered. Gap Fillers are sticky by nature. This can be single- or double-sided. The use of double-sided adhesive tapes is not necessary in most cases. TCGF-1,2- XX-LxxH TCGF-1,5- XX-LxxH TCGF-2,0- XX-LxxH TCGF-3,0- XX-LxxH TCGF-5,0- XX-LxxH TCGF-7,0- XX-LxxH Test method Colour white/grey grey grey grey grey grey visual Thickness (mm) 0,25-5,00 0,25-5,00 0,25-5,00 0,25-5,00 0,25-5,00 0,25-5,00 STM D374 Dimension 210 x x x x x x 297 standard sheet (mm) Density (g/cc) 2,3 2,5 2,8 3,0 3,1 3,2 STM D792 Hardness (Shore00) STM D2240 Temperature range ( C) -40 to to to to to to +200 Dielectric strength STM D149 (kv/mm) Volume resistivity > > > > > > STM D257 Flame rating V0 V0 V0 V0 V0 V0 UL94 Thermal conductivity (W/m*K) 1,2 1,5 2,0 3,0 5,0 7,0 STM D5470 Please note: Replace -XX in the item number by the following: S = soft material with hardness of Shore 00 SW = super soft material with hardness of Shore 00 (only up to 3.0 W/m*K) UW = ultra soft material with hardness of Shore 00 (only up to 1.5 W/m*K Tolerances Thickness Width and length 0-0,50 mm +/- 0,05 mm 0,60-15 mm +/- 10 % 0-50 mm +/- 0,5 mm > 50 mm +/- 1,0 mm Example how to order: Looking for a standard sheet in thickness of 2.5 mm with a thermal conductivity of 3.0 W/m*K. Material should be ultra soft and sticky on one side. : TCGF-3,0-UW-210x297x2,5-SST 92 Thermally Conductive Products - Gap Filler Thermally Conductive Products - Gap Filler 93

47 Thermally Conductive Products Thermally Conductive Products Thermally Conductive Tapes Thermally Conductive Insulators Thermally conductive adhesive tapes are used for bonding heatsinks and other cooling devices with the warm component. Thermally conductive insulators are characterized by a good heat dissipation and an excellent dielectric strength. The tapes can be supplied as double sided adhesive film or with fibre glass carrier. They are filled with thermally conductive ceramic or metallic particles. Thermally conductive tapes eliminate the need for external clamps and curing. Other characteristics are: high bond strength to surfaces thermal conductivity in combination with electrical isolation excellent wet-out Fibre glass thermally conductive tapes very high temperature stability TCTV-1,0-T 0,1 TCTV-1,0-T 0,15 TCTV-1,0-T 0,2 TCTV-1,0-T 0,25 TCTV-1,0-T 0,3 TCTV-0,75-T 0,25 Reinforced material fi bre glass fi bre glass fi bre glass fi bre glass fi bre glass fi bre glass Material thickness (mm) 0,1 0,15 0,2 0,25 0,3 0,25 Peel strength (N/25 mm) 13,72 13,72 13,72 13,72 13,72 6,5 Temperature range ( C) -20 to to to to to to +260 dhesion (kg/inch) 1,1 1,4 1,4 1,4 1,4 - Dielectric breakdown (kv) 2 2,5 3, ,5 Thermal conductivity (W/m*K) 1,0 1,0 1,0 1,0 1,0 0,75 Insulators are mainly used with power transistors, such as TO-220, TO-247 and IGTs. The material is available in thicknesses from mm. Depending on the material, the thermal conductivity is between 1.5 and 3.0 W/m*K. TCIN-1,5 TCIN-3,0 Test method Material fi bre glass reinforced silicone fi bre glass reinforced silicone Material thickness (mm) 0,25-0,6 0,3-0,5 STM D374 Colour pink/grey white visual Hardness (Shore ) STM D2240 Temperature range ( C) -40 to to 200 Volume resistivity (Ω cm) STM D257 Dielectric strength (KV/mm) STM D149 Flame rating V0 V0 UL94 Thermal conductivity (W/m*k) 1,5 3 STM D5470 Density (g/cm3) 2,3 3,0 STM D792 Thermally conductive tapes (not reinforced) TCTN-1,2-T 0,05 TCTN-1,2-T 0,1 TCTN-1,2-T 0,15 TCTN-1,2-T 0,2 Reinforced material no no no no Material thickness (mm) 0,05 0,1 0,15 0,2 Peel strength (N/25 mm) 10,78 13,72 13,72 15,68 Temperature range ( C) -20 to to to to +120 dhesion (kg/inch) 1,1 1,4 1,4 1,4 Dielectric breakdown (kv) 1,57 2,22 2,55 4,29 Thermal conductivity (W/m*K) 1,2 1,2 1,2 1,2 94 Thermally Conductive Products - Tapes Thermally Conductive Products - Insulators 95

48 Certificates For your notes If you choose MTC as your supplier you will benefit not only from our flexibility and our competitive prices but also from our long lasting experience and professionalism. We are an ISO 9001 and ISO certified company. The ratification of the relevant regulations ROHS / WEEE is an important issue in our industry. MTC has detected this early and was one of the first providers with appropriate solutions. Therefore all our products are without exception RoHS compliant. Of course, we also pay attention to the RoHS compliance of our suppliers. UL certification is mandatory for many of our customers for the worldwide sale of their products. Here you can rely on MTC. Our products are, as far as possible, tested according to UL 94. We are ready to send you all required information so that you can verify this at UL. For MTC this transparency is a matter of course! 96 Certifi cates For your notes 97

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