MMETRIC. Durable, Long-lasting Punches & Punch Blanks. Headsabove-the-rest. performance.

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1 MMETRIC urable, ong-lasting Punches & Punch Blanks Headsabove-the-rest performance lobal leader in providing fabrication and stamping solutions a MISUMI roup Company

2 2 TuffPunch Punches and Punch Blanks Product Applications ayton amina TuffPunch Punches and Punch Blanks are Kommercial quality products manufactured with thicker, larger, and 10º angled diameter heads, and are designed to reduce punch load and significantly lower failure rates when using heavy gauge and high tensile material. (See p. 3 for additional information.) TuffPunch products are well-suited for high-demand industries where frequency and heavier-than-normal impact punching activity occurs and where optimum performance is required. ayton s TuffPunch product line includes: ayton Jektole Punches; Regular Punches; Center owel Punches; Punch Blanks; and Retainers. Both standard sizes and standard alterations are shown in this catalog. Minimizes Head Failure All ayton TuffPunch products are designed with a 10º-angled head with a diameter equal to the shank diameter (see photo). This design allows the perforating forces to travel up from the shank and completely through the head. This eliminates the lateral shock waves that would otherwise put stress on the outer edge of the head, resulting in frequent failures especially in heavy-duty applications. In addition, ayton TuffPunch products are available in common shear angle configurations to reduce punch load and minimize the risk of slug pulling. Shear angle configurations include: chamfer; conical; double shear; and single shear. For more information, see on p. 9. *Vickers used when RC exceeds 80. TuffPunch, aykool, aytan, ZertonPlus, aytride and AYTiN are trademarks of ayton amina Corp ayton amina Corporation. All rights reserved. Cryogenic Treatment Standard aykool (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. The aykool process utilizes a liquid nitrogen vapor to cool the steel to 184º C (-300 F), which creates metallurgical changes in the structure that disperse carbides throughout the metal. The result: increased wear resistance (finely dispersed carbides provide more evenly distributed wear); less sharpening time; no loss of resistance after sharpening; longer die runs; and less downtime. Punches can be coated to increase material hardness, reduce galling, and improve wear/ and or corrosion resistance. Abrasive Wear aytin (XNT) PV coating provides excellent wear resistance and lubricity. Not recommended for stainless steel, copper, or nickel. A good general-purpose coating. Approx. hardness: *Vickers TiCN (XCN) ultra-hard (harder than carbide), thin PV coating. Provides superior abrasive wear resistance and lubricity. Wellsuited for stainless steel, nickel, and copper. Approx. hardness: *Vickers aytan (XAN) ultra-hard (harder than carbide), high-aluminum PV coating. Provides high temperature resistance. Wellsuited for applications where surface heat is generated. Ideal for HSA, dual phase, and TRIP steels. Approx. hardness: *Vickers ZertonPlus (XNA) PV coating with superior hardness (harder than carbide); provides superior abrasive wear resistance and excellent lubricity. Provides highest temperature resistance, thermal shock stability, & hot hardness. Approx. hardness: *Vickers Adhesive Wear XNM a solid PV lubricant coating. Provides both lubricity and wear resistance not available from other PV or CV processes. Ideal for aluminum, pre-painted, and galvanized steels. Approx. hardness: *Vickers XC diamond-like carbon coating. Combines high hardness with an extremely low coefficient of friction. ood protection against abrasive and adhesive wear. Ideal for aluminum. Approx. hardness: *Vickers Extrusion Coatings XNP the ultimate coating for improved resistance to galling; excellent wear resistance, superior surface finish, and high lubricity. Ideal for extruding and forming applications. Tolerance is ± Approx. hardness: *Vickers XNAProgress (XNAP) ultra-hard PV coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to T coating without the dimensional changes associated with that process. Approx hardness: *Vickers Miscellaneous Coating aytride (XN) a low temperature, costeffective surface application that treats all exposed surfaces. Provides increased dimensional stability. Ideal for punches and die buttons. Approx. hardness: RC73. CRN excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, & bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers

3 Ordering Information 3 Center owel Punches & Retainers This catalog contains Center owel Punches (Jektole and Regular) and TuffPunch Single Head Punch Retainers, designed specifically to be used with all TuffPunch punches. Only one dowel is required for round punches, reducing machining time by us to 50%. The in-line center dowel assures precise punchto-matrix alignment, giving you higher quality parts, longer punch life, and reduced downtime. Shaped punches use a secondary dowel for precise alignment. Use of the TuffPunch Center owel Punch and Retainer eliminate hand-fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set. This heads-above-the-rest TuffPunch combination gives you true dimensional accuracy every time. Ordering Information Each page contains detailed instructions on how to order specific ayton TuffPunch products. Individual drawings show product shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. Punches, retainers, and punch blanks are available in sizes other than those listed in the catalog. These special order products can be manufactured for a slight additional charge. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P & W dimensions are smaller than standard, an X must be placed in front of the P or W dimension, e.g., XP and XW. If the point length is longer than standard, designate XBR for the point length. The sample drawing above is from the section on p. 9. Other special order designations include: X for overall length shortened; XK for no side hole and no components (for air ejection of slugs); and other special designations for surface coatings. Product esignation When ordering, you are asked to specify quantity, product type, length codes, and point or hole size (for example). In addition, use the following chart to define the product as a part number. Jektole Punches and Clearances Jektole ayton s slug ejection punch permits doubling punch to matrix clearance; produces up to three times the number of hits between sharpenings; and reduces burr heights. Jektole is available in TuffPunch Punches and Punch Blanks. For additional information on standard sizes and standard alterations, see pp. 4 and 9. Jektole with Keeper Key Special Features There are several features that contribute to minimizing failures. In addition to the head design and large fillet under the head, all punch shapes with sharp corners will have a carefully blended radius ground to reduce loading on the punch. The reduced load and standard cryogenic treatment result in fewer punch point problems caused by chipping, wear, or breakage. Qty. 5 APRF P8.5 W8.0 In the example above, the type specified is APRF. A stands for Press-Fit, P stands for regular punch, R stands for rectangle, and F stands for TuffPunch. 16 is the shank diameter. 25 is the point length, and 90 is the overall length. P 8.5 represents the point dimension, and W 8.0 represents the point width, when applicable. 1 W W escription APXF ine A for Press-Fit Product P for Punch (Regular) Shape X for Round Code F for TuffPunch Press-Fit ia. (shank diameter) Point ength ( 1 ) 80 Overall ength Product Series ength Point or Hole Size APXF P8.3 Catalog Number imensions, as specified

4 4 TuffPunch Jektole Punches AJ_F Specify: Qty. Code P (or P&W) imension Example: 6 AJXF P AJRF P 10.5, W AJF P 10.2, W 7.2 (Ref.) Shank Point ength 1 Std. Alt. & AJXF Range P AJXF AJOF AJRF AJKF AJF AJHF AJJF 0.01 A 0.02 A 1 Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. 2 Centerline to flat minimum = 2.0 for J6 and 3.0 for J9. Note: Sharp corners will have a 0.13 radius to minimize wear. & AJ_F Min. Max. W P/ AJNF AJVF AJYF AJZF Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. When = 50, 1 is 8.0. Alternate point length not available..5 ±.013 ➋ R= 2 Jektole roup AJXF AJ_F J4M AJXF AJ_F J6M AJXF AJ_F J6M AJXF AJ_F J9M AJXF AJ_F J9M AJXF AJ_F J9M Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays TuffPunch Jektole Punch Blanks AJBF R 1.2 m5 AJBF Jektole side hole position allows alternate point lengths shown on AJ_F above. Specify: Qty. Code Example: 6 AJBF See p. 9 for additional ordering instructions. Shank Catalog Jektole Number roup 08 AJBF 08 J4M 10 AJBF 10 J6M 13 AJBF 13 J6M 16 AJBF 16 J9M 20 AJBF 20 J9M 25 AJBF 25 J9M Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days

5 TuffPunch Regular Punches 5 AP_F Shank Point ength 1 Std. Alt. & APXF Range P R 1.2 m A 0.02 A 1 Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. Note: Sharp corners will have a 0.13 radius to minimize wear. & AP_F Min. W A Max. P/ R (Ref.) P/W.01 Round ±.013 Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. When = 50, 1 is 8.0. Alternate point length not available. Shape APXF AP_F APXF AP_F APXF AP_F APXF AP_F APXF AP_F APXF AP_F R= 2 Specify: Qty. Code P (or P&W) imension Example: 6 APXF P APRF P 10.5, W APF P 10.2, W 7.2 Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p.10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays TuffPunch RegularPunch Blanks APBF R 1.2 m5 APBF Specify: Qty. Code Example: 6 APBF See p. 9 for additional ordering instructions. Shank Catalog Number APBF APBF APBF APBF APBF APBF 25 Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days

6 6 TuffPunch Jektole Center owel Punches SJ_F 6 x 11 eep (Ref.) Specify: Qty. Code P (or P&W) imension Example: 10 SJXF P SJRF P 14.5, W SJF P 13.2, W 7.2 SJXF SJOF SJRF SJKF SJF SJHF SJJF 0.01 A 0.02 A 1 Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. 2 Centerline to flat minimum = 2.0 for J6 and 3.0 for J9. Note: Sharp corners will have a 0.13 radius to minimize wear. SJNF SJVF SJYF SJZF Shank Point ength 1 & Range & Min. Max. Jektole Std. Alt. SJXF P SJ_F W P/ roup SJXF SJ_F J6M SJXF SJ_F J6M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M SJXF SJ_F J9M Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p ±.013 ➋ R= 2 Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays TuffPunch Jektole Center owel Blanks SJBF x 11 eep R m5 SJBF Jektole side hole position allows alternate point length shown on SJ_F above. Specify: Qty. Code Example: 9 SJBF See p. 9 for additional ordering instructions. Shank Catalog Jektole Number roup 10 SJBF 10 J6M 13 SJBF 13 J6M 16 SJBF 16 J9M 20 SJBF 20 J9M 25 SJBF 25 J9M 32 SJBF 32 J9M 38 SJBF 38 J9M 45 SJBF 45 J9M Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days

7 TuffPunch Regular Center owel Punches 7 Shank Point ength 1 Std. Alt. SP_F & SPXF Range P SPXF SPOF SPRF SPKF SPF SPHF SPJF.5 ± A 0.02 A 1 Check your P&W dimensions to be certain the diagonal does not exceed the maximum shown. Note: Sharp corners will have a 0.13 radius to minimize wear. & SP_F Min. W Max. P/ SPNF SPVF SPYF SPZF SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F SPXF SP_F Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p x 11 eep TuffPunch Regular Center owel Blanks R m5 A R (Ref.) P/W.01 Round Shape R= 2 Specify: Qty. Code P (or P&W) imension Example: 10 SPXF P SPRF P 19.5, W SPF P 13.2, W 7.2 Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p.10. See p. 9 for additional ordering instructions. Code/Added elivery XN aytride +3 days XNT aytin +3 days Round 1 ay Shape 2 ays SPBF x 11 eep R m5 SPBF Specify: Qty. Code Example: 6 SPBF See p. 9 for additional ordering instructions. Shank Catalog Number SPBF SPBF SPBF SPBF SPBF SPBF SPBF SPBF 45 Note: aykool TM (XCR) a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability is standard on all ayton TuffPunch products. For additional information, see p. 2. Blanks 1 ay Code/Added elivery XN aytride +3 days XNT aytin +3 days

8 8 TuffPunch Single Head Retainers A K ±0.01 Y Slip fit for dowel (2) R ±0.01 X B H ARTF For Round Punches ARTFS For Shaped Punches S U ± Specify: Qty. Example: 4 ARTF 10 6 ARTFS 25 ARTF and ARTFS TuffPunch Retainer sets include: 2 Screws 2 owels A K ±0.01 Y Slip fit for dowel (2) R M (Rad.) ±0.01 X Clearance Holes (5) Backing Plate T=6.3 Backing Plate Catalog No. 10 URBP URBP URBP URBP URBP B S U ±0.01 U ± Catalog No. Code ARTF ARTFS A B ARTF H K ARTFS M R S U X Y Screw Size M M M M M12 M8 Tapped Hole 2 Places. Features/Benefits TuffPunch ARTF and ARTFS Single Head Punch Retainers are designed specifically for use with TuffPunch Punches Jektole and Regular. Only one dowel is required for round punches, reducing machining time by up to 50%. The in-line center dowel assures precise punch-to-matrix alignment, giving you higher quality parts, longer punch life, and reduced downtime. Shaped punches use a secondary dowel for precise alignment. Use of the TuffPunch Center owel Punch and Retainer also eliminates hand-fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set. This TuffPunch combination gives you true dimensional accuracy every time. 1 ay

9 Punches and Punch Blanks 9 Punches are available in sizes other than those listed on the individual product pages. Jektole, Regular, and Center owel XP, XW P & W imensions Smaller than Standard XBR (Straight Before Radius) It is recommended that point lengths be kept as short as possible for optimum strength Max Code Min. P (Rounds) Jektole roup 08 AJXF J4M APXF AJXF J6M APXF SJXF J6M SPXF AJXF J6M APXF SJXF J6M SPXF AJXF ---- J9M APXF SJXF ---- J9M SPXF AJXF ---- J9M APXF SJXF J9M SPXF AJXF J9M APXF SJXF J9M SPXF SJXF J9M SPXF SJXF J9M SPXF SJXF J9M SPXF X XB XK XS XJ Shear Angles (XS) Overall ength Shortened (25 min.) Stock removal from point end, which shortens 1 length. Overall ength Shortened Stock removal from end point. Point length 1 maintained. (Min. shank length 25) Precision Overall ength Same as X except overall length is held to ±0.02. No Side Hole For air ejection. No cost. Shear Angles See information at right. Smaller Jektole Components TuffPunch products are available in common shear angle configurations for all standard shapes. Shear angles are also available for classified shapes as special orders. Shear angles are available in any angle. Specify angle in whole degrees. If half degree is necessary, specify as a decimal, e.g., 8.5. (Tolerance on all angles is ±15 minutes.) Use the chart below to determine the product designation, then simply add the alteration code shown next to the drawings, along with the angle desired. Example: APXF P 8.3 XS20 A5. For Round Punches Only XS19 Nail Point Views are reflected view. 1 Max Code Min. P (Shapes) Jektole roup 08 AJ F J4M AP F AJ F J6M AP F SJ F J6M SP F AJ F J6M AP F SJ F J6M SP F AJ F ---- J9M AP F SJ F ---- J9M SP F AJ F ---- J9M AP F SJ F J9M SP F AJ F ---- J9M AP F SJ F ---- J9M SP F SJ F J9M SP F SJ F J9M SP F SJ F J9M SP F XS20 Chamfer XS21 Conical For Round and Shape Punches XS22 ouble Shear XS23 Single Shear Note: For surface coatings information, see p. 2 and the individual product pages. XS24 Single Shear Angle with Flat width

10 10 ocking evices Flats vs. owel Slots Orientation The standard location for all locking devices is 0, and is always on the long side (P) All views are reflected views. of the shape. Custom locations are measured counterclockwise from 0. Single Flats Standard and Alternate ocations efinitions: Standard ocation is at 0. Alternate ocation is 90, 180, or 270. Alternate locations are available at no additional charge. Single Flats: X2 Order Example: X2 90 Custom ocations efinitions: Custom ocation is any angle other than: 0, 90, 180, or 270. Single Flats: X5 Order Example: X5 135 F =.5 ouble Flats X3 F =.5 F dimension views are relected views (looking down from top of punch) ouble Flats: X3 ocking evices: X3 Order Example: X3 90 Second Flat is always parallel to the first flat. ouble Flats: X6 ocking evices: X6 Order Example: X6 135 Additional Flats Additional Flats Code epth ength Additional Flats Code epth ength X X The depth of the flat is taken from the shank, not the head, on punches. X82 X83 X84 X Full ength X92 X93 X94 X Full ength X X X X X88 X Full ength Specify imensions X98 X Full ength Specify imensions owel Slots F =.5 + 1/2 owel ia. owel Slots: X4 & X41 For standard locations, specify X4 (3.0 owel) or X41 (4.0 owel). For alternate locations, specify X4 or X41 and degree required. Order Example: X4 90 owel Slots: X7 & X71 Specify X7 (3.0 owel) or X71 (4.0 owel). For custom locations, specify X7 or X71 and degree required. Order Example: X ocation Tolerance Flat owel F Radial F Radial / inch ' How To Specify The most common locking devices flat, double flat, and dowel are available. Simply select the type, then add the code to the component description. Specify: Qty. Code P (or P&W) ocking imension evice Example: 1 AJRF P8.5, W.8.0 X2

11 Other ayton Products 11 Ball ock Punches, Matrixes, Pilots, & Retainers ayton Ball ock Products are mainstays in industries with high-demand applications, including automotive and major appliance manufacturing. Because there is no need to pull a die from the press, removal and replacement of worn punches can reduce downtime and improve profitability. ayton True Position Retainers (the recognized industry standard) eliminate hand fitting, reduce mounting time, and are ideally suited for both round and complex-shaped products. True Position allows easy replacement of broken or worn punches. Maxife ie Springs ayton Maxife ie Springs are: made to exact specifications; manufactured to outperform and outlast other major brands; designed specifically for press and mold dies; and ensure optimum operation in heavy industry applications. Corrosion-resistant ayton die springs are made from pre-tempered chrome silicon wire, and optimize the working life of press and mold dies. Urethane Stripping & Forming Products urable, yet flexible, ayton urethane strippers and forming products provide superior stripping over conventional strippers; develop higher load-bearing capacity; are tearand oil-resistant; provide exceptional dampening; and are easy to install and replace. ayton dual durometer SMARTStrip TM Strippers (two elastomers molded into a single piece) are a cost-effective alternative to metal spring strippers. ayton provides a full range of leading-edge die component products: headed punches, guides, and matrixes; positive-locking Ball ock products; retainers; slug-ejection punches; retaining systems; die springs; and others. For details, contact ayton amina or your nearest ayton amina istributor. True Position and Maxife are registered trademarks of ayton amina. TM SMARTStrip is a trademark of ayton amina.

12 Commitment to Quality & Customer Satisfaction ayton amina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. As a customer-focused, world-class supplier of choice, we provide the brands, product breadth, distribution network and technical support for all your metal forming needs. Our goal is to give our customers the most innovative and valueadded products and services. * *ayton amina s line of anly products is available only to North America ayton amina Corporation. All rights reserved. Form 8057M 5/17