Long-lasting Punches, Pilots, Die Buttons, & Retainers. Top-rate performance, reduced maintenance, exceptional value DAY TON. a MISUMI Group Company

Transcription

1 ong-lasting unches, ilots, ie uttons, & etainers Top-rate performance, reduced maintenance, exceptional value Y TON a MISUMI Group Company

2 Kommercial unches, ilots, ie uttons, and etainers roduct pplications ayton Kommercial unches, ilots, ie uttons, and etainers (inch) are built to exacting tolerances; are long-lasting, top-rated performers; help reduce downtime and minimize maintenance costs; and have a wide range of applications in various high-demand industries, including automotive and major appliance manufacturing. ayton Kommercial punches add longer tool life and improve finished part quality. For example, ayton Jektole unches (slug ejection punches) provide increased punch to die button clearance, and can triple the number of cycles between regrinds. ayton s unique Keeper Key allows sharpening of the punch and ejector pin as a unit, saving the time it normally takes to disassemble and reassemble pins, springs, and screws. ayton s Kommercial product line includes: ayton Jektole unches; egular unches; Countersink unches; unch lanks; Straight unches; egular ilots; ositive ick-up ilots; Compact ositive ick-up ilots; ie uttons; etainers; and ocking evices. oth standard sizes and standard alterations are shown in this catalog. Urethane Strippers complementary die component products which dampen punch vibration and help prevent premature punch failureare also shown. ayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. HO TO OE X Ordering Information Each page contains detailed instructions on how to order specific ayton Kommercial products. Individual product drawings show product shape, dimensions, tolerances, and concentricity. hen ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. In the example below, the type specified is K. K stands for Kommercial, stands for punch, and stands for rectangle. 75 is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (0). S designates the standard point length. 75 is the overall length, coded by inches and quarter-inches (). Finally,.700 and.50 represent the point or hole size dimensions. Qty. Ty pe 5 K 75 S Standard lterations unches, die buttons, and retainers are available in sizes other than those listed in the catalog. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X for the point length. See the foldout tabs in the individual product sections for these and other special order designations. Jektole is a registered trademark of ayton rogress Corporation. TM ll Triliteral esignators are trademarks of ayton rogress Corporation. X ayton rogress Corporation

3 Contents 3 unches Standard Shapes X O H J N V Y K Z ie uttons K_ & KH_ ie uttons 18 Headless/Headed roduct esignation Each page contains detailed instructions on how to order specific ayton Kommercial products. In addition, use the following chart to define the product as a part number. KJ_ Jektole 4, 5 ound/shape K_ egular 6, 7 ound/shape KT ilots 8, 9 egular K ilots 10, 11 ositive ick-up KUC/KC ilots 1, 13 Compact ositive ick-up KJ & K unch lanks 14 Jektole /egular KG Countersink 15 ound KUX Straight 16 ound KN_ & K_ ie uttons 19 Tapered elief K_ & KH_ EM utton lanks 0 Headless/Headed etainers T for Single Head ilot 1 True ocation TM Miscellaneous/Other Classified Shapes, 3 Form Shapes 4, 5 Jektole ata 6 ocking evices 7 Key Flats / owel Slots Urethane Strippers 8 Example: K ine K for Kommercial roduct for unch (egular) Shape for ectangle 75 ress-fit ia. (shank diameter) Coded by the first digits of decimal equivilent (0) S oint ength S=Standard lt. lengths available 75 Overall ength Coded by whole number and the first two digits of dec. equiv. (0) roduct Series ength oint or Hole Size K 75 S ,.50 Catalog Number imensions s Specified iameter () is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart. Code Code Code Classified Shapes Classified shapes (83 common shapes, no detailing required) are available on all punches and die buttons as indicated in this catalog. See pp., 3 for more information and special instructions. lso, see individual product pages and p. 7 for additional information on orientation and views. Clearance Normal grinding methods produce: ➊.007 max fillet on the punch matching corner shape on the die button. ➋.007 max fillet on the die button matching corner shape on the punch KX & KCX Clospace 17 ound Shear ngles 9 ayton rogress Corporation

4 4 Jektole unches Jektole unches 5 Standard lterations Jektole unches 65 KJ_.01 Fillet ress-in ead.5 KJX KJO KJ KJK KJ KJH KJJ KJN KJV KJY KJZ Features/enefits Jektole punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. X, X and imensions Smaller than Standard X X oint ength Other than Standard For X, add three days to delivery. Min. X Steel:, M, C Heads C (1" and smaller) ound to Shape, ± to Shank Code Head oint ength ound Shape im. NSI lternate Min. ange Min. Min. Max T S C E X X /G * *Not available on overall length. **See p. 6 for additional information. T ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. ➋ Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less. ** Jektole Code Group G = J J3 J4 J6 J6 J6 J9 J9 J9 J9 J1 J1 J1 J1 J1 J1 HO TO OE Specify: Qty. Code (or &) Steel Example: 6 KJX 37 C5.04 Note: The standard location of a key flat is at 0. See p. 7 for more information on flats and dowel slots. 1 ay Standard lterations 90 eflected View 0 (X) Jektole punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNMV, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers aykool (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN)excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers Zertonlus (XN)excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN)ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC)combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 500. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XNXNrogress +1 days M XC +1 days M X X X X X oint ength Code Min. (ounds) Min. (Shapes) 18 KJ_ KJ_ KJ_ KJ_ KJ_ KJ_ KJ_ KJ_ KJ_ KJ_ XK X X No Side Hole For air ejection. No cost. Overall ength Shortened Stock removal from point end which shortens length. recision Overall ength Same as X except overall length is held to ±.001. Overall ength Shortened length maintained. (min. shank length ) Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S.100 XJ Smaller Jektole Components See p. 6. Example: =.375 =.175 (-)/=( )/=.100 Following the.100 line on chart over the radius blend line shows the to be approximately.300. * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

5 6 egular unches egular unches 7 Standard lterations egular unches 78 Steel:, M, C Heads C (1" and smaller) ound Shape,.0000 ± to.001 to K_ Shank Code Head oint ength ound Shape im. NSI lternate Min. ange Min. Min. Max. X X /G T S C E * ** *Not available on overall length. Min. X, X applies to S point length. (See Standard lterations.) **Not available on 1 overall length. ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. Code ➋ Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less G = Features/enefits egular Kommercial punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality. HO TO OE Specify: Qty. Code (or &) Steel Example: 9 K 100 E350.87,.401 Note: The standard location of a key flat is at 0. See p. 7 for more information on flats and dowel slots. 1 ay Standard lterations 90 eflected View 0 (X) egular Kommercial punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNMV, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers aykool (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN)excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers Zertonlus (XN)excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN)ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC)combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 500. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XNXNrogress +1 days M XC +1 days M X, X and imensions Smaller than Standard min. (ef.) X X X X oint ength Other than Standard For X and X3, add three days to delivery. X Min. X X X3 X X oint ength Code Min. (ounds) Min. (Shapes) 18 K_ K_ K_ K_ K_ K_ K_ K_ K_ K_ X X Overall ength Shortened Stock removal from point end which shortens length. recision Overall ength Same as X except overall length is held to ±.001. Overall ength Shortened length maintained. (min. shank length ) Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart. Example: =.375 =.175 (-)/=( )/=.100 Following the.100 line on chart over the radius blend line shows the to be approximately.300. S * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

6 8 egular ilots egular ilots 9 Standard lterations egular ilots 10 9 Steel:, M, C Heads C ound to *Not available on overall length. **Not available on 1 overall length. KT Shank Code Head oint ength ound im. NSI lternate Min. ange T S C E X * ** * * * * * Not available on.00 overall length. Min. X applies to S point length. (See Standard lterations.) KT Code Features/enefits egular Kommercial pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications. HO TO OE Specify: Qty. Code Steel Example: KT 50 C M 1 ay Standard lterations egular Kommercial pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNMV, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers aykool (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN)excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers Zertonlus (XN)excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN)ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC)combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 500. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XNXNrogress +1 days M XC +1 days M X imensions Smaller than Standard X min. (ef.) X X oint ength Other than Standard For X and X3, add three days to delivery. Min. X oint ength Code Min. (ounds) 18 KT KT KT KT KT KT KT KT KT KT X X X X Overall ength Shortened Stock removal from point end which shortens length. Overall ength Shortened length maintained. (min. shank length ) Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart. Example: =.375 =.175 (-)/=( )/=.100 Following the.100 line on chart over the radius blend line shows the to be approximately.300. S X * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

7 10 ositive ick-up ilots ositive ick-up ilots 11 Standard lterations ositive ick-up ilots 1 11 Steel: M, C Heads C ound.0000 Shank Code Head im. T to Std. S *Not available on overall length. **Not available on 1 overall length. K If you require a length other than shown, designate X (original length will be maintained). Example: You require a length of Order 375, then show X See How to Order example on the next page. X is available down to Note shank length limitation of. ( length may be shorter than shown when X is under the shortest length shown.) There is no additional charge for X. ound lternate C E Min. X ange N n * ** N =[(-.057)/.78]+.13 when dimension is less than n shown in chart K Code Geometry provides smoother pick-up without risk of distortion of hole Greater positioning moves stock farther than conventional pilots. Features/enefits ayton Kommercial positive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots. HO TO OE Specify: Qty. Code lt. Steel Example: 4 K 100 C X3.600 M 1 ay Standard lterations Kommercial positive pick-up pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNMV, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers aykool (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN)excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers Zertonlus (XN)excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN)ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC)combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 500. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XNXNrogress +1 days M XC +1 days M X imensions Smaller than Standard X X min. (ef.) Overall ength Shortened See note p. 10. Thinner Head than Standard Stock removal from head end which shortens overall length. S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart X X oint ength Code Min. (ounds) 18 K K K K K K K K K K oint ength Other than Standard For X and X3, add three days to delivery. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals Example: =.375 =.175 (-)/=( )/=.100 Following the.100 line on chart over the radius blend line shows the to be approximately.300. X X S * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

8 1 Compact ositive ick-up ilots Compact ositive ick-up ilots 13 Standard lterations Compact ilots Steel:, M, C KUC Straight *ny length is available within catalog range. Specify X and length. KUC Straight Head * ange N T H H T Steel:, M, C Shank KC.4375 ointed Code *N =[(-.057)/.78]+.13 when dimension is less than n shown in chart. KC ointed to Head Min. ** X ange *N n T H H T.0005 **ny length is available within catalog range. Specify X and length. The 1.1 is maintained. ecause 1.1 is standard, use alteration code X for different length (0.060 min.) ( 1 ) Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNMV, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers aykool (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability..1 X 1 (1).1 is maintained. X X X imension Smaller than Standard 1 onger than Standard Shortened Stock removal from point end. 1 length is maintained. Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals H HO TO OE Specify: Qty. Code lt. Steel Example: 5 KUC X KC ays Standard lterations Kommercial compact positive pick-up pilots are available in sizes other than those shown in the charts on pp. 1, 13. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g, X. If the 1 (KC only) is other than standard, designate X as the variable length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Features/enefits ayton Kommercial compact positive pick-up pilotsmounted in a guided stripperprovide exceptional resistance to lateral deflection. typical longer pilot may have several inches of exposed, unsupported surface. s bending or forming takes place, this lateral deflection can create excessive forces on the pilot. Sometimes, the strength of the pilotas well as the function of the other die set componentscan be compromised. ayton compact pilots provide virtually no unsupported surface that is susceptible to sideways movement, stress, or wear. ilots always maintain the proper extension, and there is no need to move or adjust the pilot during regrinding. ayton compact pilots are rigid during use; last longer; and are ideally suited for high-demand applications. CrN (CN)excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers Zertonlus (XN)excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN)ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC)combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 500. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XNXNrogress +1 days M XC +1 days M * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

9 14 unch lanks Jektole /egular Countersink unches Specify: Qty. Code Steel Example: 9 KJ Standard lterations Steel:, M, C Heads C Shank Shank Code Code Head im. Head im. ange ange T T S S Head oint ength Shank Code Jektole ** im. NSI lternate T S C E Grp Specify Specify KJ J in.001" in.001" J increments increments * J J J J J J9HO TO OE HO TO OE J9 650 Features/enefits Specify: Specify: Qty. Qty. Code Code S S Steel Steel J9 recision countersink punches have an accurate K Example: Example: 6 KG 6 KG recision countersink punches have an accurate length length (±.001") (±.001") from under from under the head the to head the bottom to the bottom of of the countersink the countersink for precise for precise timing timing of the die. of the die N/ N/ Standard Standard lterations Kommercial Kommercial countersink countersink punches punches are available are available in in ays3 ays sizes other sizes than other those than shown those shown in the chart in the above. chart above. *Not available on overall length. **See p. 6 for additional information. hen hen ordering, ordering, you are you asked are asked to specify to specify different different designations designations for various for various non-standard non-standard dimensions. dimensions. For example, For example, if the if dimension the dimension is outside is outside the the HO TO OE 1 ay KJ Jektole K egular Kommercial punch blanks are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. Steel: Steel:, M,, C M, C Heads Heads C C ound ound.0005 to.0005 to KG KG standard standard range, range, X an is placed X is placed in front in of front the of the dimension, dimension, e.g., X. e.g., X. If the point If the length point length is other is other than standard, than standard, designate designate X as X the as point the length. point length. Surface Surface Coatings Coatings Some catalog Some catalog products products can be can coated be coated to increase to increase hardness, hardness, reduce reduce galling, galling, and improve and improve wear and/or wear corrosion and/or corrosion resistance. resistance. aytride aytride (XN)a (XN)a low-cost low-cost surface surface application application that treats that all treats all exposed exposed surfaces. surfaces. Ideal for Ideal punches for punches and die and buttons. die buttons. rovides rovides high dimensional high dimensional stability. stability. pprox. pprox. hardness: hardness: C73. C73. aytin aytin (XNT)applied (XNT)applied via V via (physical V (physical vapor deposition). vapor deposition). rovides rovides extreme extreme hardness hardness (hard as (hard carbide) as carbide) and excellent and excellent lubricity lubricity when used when with used a lubricant. with a lubricant. Not recommended Not recommended for for stainless stainless steel, copper, steel, copper, or nickel. or nickel. pprox. pprox. hardness: hardness: *Vickers *Vickers aytn aytn (XN)ultra-hard, high-aluminum high-aluminum V coating. V coating. bsorbs bsorbs shear stress shear and stress provides and provides high temperature high temperature resistance. resistance. Ideal for Ideal HS, for dual HS, phase, dual phase, and TI and steels. TI steels. pprox. pprox. hardness: hardness: *Vickers *Vickers TiCN (XCN)very TiCN (XCN)very hard V, hard thin V, film. thin rovides film. rovides ultra hardness ultra hardness (harder (harder than carbide) than carbide) and superior and superior abrasive abrasive wear resistance. wear resistance. pprox. pprox. hardness: hardness: *Vickers *Vickers XNMV, XNMV, solid film. solid roduces film. roduces lower coefficient lower coefficient of friction of friction than other than coatings. other coatings. rovides rovides excellent excellent lubricity. lubricity. pprox. pprox. hardness: *Vickers ness: *Vickers hard- XNthe XNthe ultimate ultimate coating coating for extrusion for extrusion and forming and forming applications. lso tions. works lso well works in shaving well shaving operations. operations. Tolerance Tolerance is ± is ± applica pprox pprox. hardness: hardness: *Vickers *Vickers aykool aykool (XC)cryogenic (XC)cryogenic steel conditioning steel conditioning process, process, used used primarily primarily with hard, with thick hard, materials. thick materials. Improves Improves strength, strength, toughness, and ness, dimensional and dimensional stability. stability. tough- CrN (CN)excellent CrN (CN)excellent adhesion, adhesion, high toughness, high toughness, and good and good corrosion corrosion resistance. resistance. rimary rimary applications applications are metal are forming metal forming (copper, (copper, brass, bronze), brass, bronze), metal die metal casting, die casting, and plastic and injection plastic injection molding. molding. pprox. pprox. hardness: hardness: *Vickers *Vickers Zertonlus Zertonlus (XN)excellent (XN)excellent wear resistance, wear resistance, thermal thermal shock shock stability stability and hot and hardness. hot hardness. pprox. pprox. hardness hardness *Vickers *Vickers XNrogress XNrogress (XN)ultra-hard V coating V coating that absorbs that absorbs shear stress; shear provides stress; provides excellent excellent high-temperature high-temperature resistance. resistance. Ideal for Ideal stamping for stamping where tools where are tools exposed are exposed to extreme to extreme stress stress profiles. profiles. good alternative good alternative to T coating to T coating without without the dimensional the dimen- changes sional changes associated associated with that with process. that process. pprox pprox hardness: hardness: *Vickers *Vickers iamond iamond ike Carbon ike Carbon Coating Coating (XC)combines (XC)combines high hardness high hardtection with ness an with extremely an extremely low coefficient low coefficient of friction. of friction. Good pro- Good pro- against tection against abrasive abrasive & adhesive & adhesive wear. pprox. wear. pprox. hardness hardness *Vickers *Vickers Code/elivery Code/elivery XN aytride XN aytride + 3 days + 3 days M M XNT aytin XNT aytin + 3 days + 3 days M M XN aytn XN aytn + 4 days + 4 days M M XCN TiCN XCN TiCN + 3 days + 3 days M M XNM XNM +1 days +1 days M M XN XN + 8 days + 8 days M M XC aykool XC aykool + 1 days + 1 days M M CN CN + 7 days + 7 days M M XN Zertonlus XN Zertonlus + 7 days + 7 days M M XNXNrogress +1 days +1 days M M XC XC +1 days +1 days M M * Vickers * used Vickers when used C when exceeds C exceeds aytride aytride and aytin and are aytin registered are registered trademarks trademarks of ayton of rogress. ayton rogress. aytn, aytn, aykool, aykool, and Zertonlus and Zertonlus are trademarks are trademarks of ayton of rogress. ayton rogress. ayton Slug Control ayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use ayton Slug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (e cannot guarantee the retention of slugs when clearance exceeds 10% per side.) Ordering ayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. lease specify XSC for alteration and show material thickness (inches) and clearance per side (percentage). HO TO OE Catalog Number Your Specs Inch KNX XSC MT.015 CS 5 lt. Mat l Clear Code Thickness er Side (inches) (%) For additional information, contact your ayton distributor. ayton rogress Corporation ayton ayton rogress rogress Corporation Corporation ayton rogress Corporation

10 16 Straight unches Clospace unches 17 Standard lterations Straight and Clospace unches Steel:, M, C Heads C KUX Head im. ange H T HO TO OE Specify: Qty. Steel Example: 5 KUX ay Standard lterations Kommercial straight punches are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Steel: M, C Heads C (KCX) KCX Head H HO TO OE 1 ay ange KX KCX Specify: Qty. Steel Example: 5 KCX M Standard lterations Kommercial clospace punches are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNMV, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers aykool (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN)excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers Zertonlus (XN)excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN)ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC)combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 500. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XNXNrogress +1 days M XC +1 days M Straight unches X / X Clospace unches Overall ength Shortened Stock removal from point end. recision Overall ength Same as X except overall length is held to ±.001. Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals lteration roduct Code KX KCX X X X X For an explanation of the alteration codes shown above, see the Standard lterations, egular unches on the p.7 pullout tab. * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

11 18 ie uttons ie ie uttons Tapered elief elief 19 Standard lterations Headless and Headed ie uttons K_ Headless KH_ Headed Steel:, M, C ound Shape, to.001 to ody ound Shape Code Min. Max. ange Min. Max. /G.87.93* K_ KH_ K_ *Headless Only HO TO OE K Specify: Qty. Code (or &) Steel Example: 5 K ,.09 3 KHX M 5- ia. ays 175 and larger ia. 4 ays Note: The standard location of a key flat is at 0. For additional information, see p. 7. ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. 90 eflected View 0 (X) ress-in ead KH Standard lterations Kommercial die buttons are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the land length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. G = KNX HO HO TO OE TO OE KN_ KX Shown Shown here here with with optional optional key key flat. flat. See See p. 7. p. 7. Steel: Steel:,, M, M, C C ound ound Shape Shape,, K_ to to to to Specify: Specify: Qty. Qty. Code Code (or &) (or &) Steel Steel Example: Example: 4 4 KN KN ,.07, KO KO ,.315, M M ie ie utton Construction Straight Straight and and 4 to 4 to 5* 5* *3 f or *3 holes f or holes under under ound ound Tapered Tapered ound ound elief elief /inch/side.006/inch/side Tapered Tapered Straight Straight ound ound elief elief and and.006 /inch/side.006 /inch/side ia. ia. ays ays and and larger larger ia. ia. 4 ays 4 ays Shape Shape Tapered Tapered Shape Shape elief elief /inch/side /inch/side ➊ Check ➊ Check your & your & dimensions dimensions to be to certain be certain the diagonal the diagonal G does G does not not exceed exceed the maximum the maximum shown. shown. Standard lterations ody ody ound ound Shape Shape Kommercial tapered tapered relief relief die die buttons buttons are are available in in sizes sizes other other than than those those shown shown in the in the chart chart below. below. hen hen ordering, you you are are asked asked to specify to specify different different designations for various for various non-standard dimensions. For For des- example, if the if the and and dimensions are are outside outside the the standard range, range, X an X is placed is placed in front in front of the of the or or dimension, e.g., e.g., X X and/or and/or X. X. If the If the point point length length is other is other than than standard, designate X X as the as the land land length. length. lso lso see see Standard lterations on the on the front front of the of the pullout pullout tab tab in this in this section section for other for other special special order order designators. Code Codeange ange Min. Min. Max. Max /G /G KN KN K K , M, only M only Tolerance Tolerance G = G = G = G = ayton Slug Slug Control ayton ayton Slug Slug Control Control is a is guaranteed a method method for reducing for the the risk risk of of pulling pulling slugs slugs to the to the die die surface surface during during withdrawal of the of the punch. punch. series series of of grooves grooves is designed is inside inside the the die die button button (see (see drawing). There, There, the the slugs slugs are are trapped trapped until until they they fall fall freely freely through through the the relief. relief. The The use use of ayton of ayton Slug Slug Control Control has has no effect no effect on hole on hole size, size, and and will will not not require require any any changes changes in current in current regrind regrind practices. XSC XSC ayton ayton Slug Slug Control Control ayton ayton Slug Slug Control Control is easy is easy to specify to specify and and order. order. G G = = Simply Simply add add the the information that that is unique is unique to your to your application to the to the die die button button catalog catalog number. number. lease lease specify specify XSC XSC for alteration for and and show show material material thickness (inches) (inches) and and clearance per per side side (percentage). HO HO TO OE TO OE Catalog Catalog Number Number Your Your Specs Specs Inch Inch KHX KHX XSC XSC MT.015 MT.015 CS CS 5 5 lt. lt. Mat l Mat l Clear Clear Code Code Thickness er Side er Side (inches) (inches) (%) (%) X imension arger than Standard ody Max. /G X and ength Shorter (no charge) or onger than Standard X KN_ and K_Only ounds Hole ange Max Over.500 *No max X on shaped dies X X X XN Overall ength Shortened Stock removal does not alter land length on K_ & KN_ or head thickness on KH_ & K_. Min. overall length: Headless =.5 Headed =.5+T recision Overall ength Same as X except overall length is held to ±.001. educed Head Thickness Stock removal from head end which shortens overall length (). recision Head Thickness Same as except head thickness tolerance is held to ± educed Head iameter Minimum head diameter equals Increased Taper elief (10 per side max) Standard. length unless X is specified. efault angle is 1 when an angle is not specified. (KN_ and K_ only) Straight Through and The land length () equals the overall length. Can be used for bushings, guides and a variety of other applications. *ound die buttons only +3 days aytride unique wear-resistant surface treatment for M & S only. X K X T Min. or.050 X X.015 min. KH 1 ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

12 0 EM ie utton lanks Steel: M, C ound ± HO TO OE KU KE Headless KHU KHE Headed.005 to Specify: Qty. Code Steel Example: 6 KE X.00 M 5 KU M KU KE.15 Unless Specified ress-in ead Unless Specified ress-in ead KHU KHE Unless Specified Unless Specified ay 1.00 < ays (with X, add ays) > 4 ays (with or without X) ody K_U K_E Code Std. Optional Std. Optional X X.87.93* K_ KH_ K_ Standard will be provided, unless otherwise specified. *Headless Only Features/enefits Select either round K Headless or KH Headed EM ie utton lanks. elief hole () provides sufficient clearance for slug removal during the stamping process in both versions of both types. KU and KHU lanks are provided with a small straight through hole. They are commonly used for wire and vertical EM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a round straight relief; in conventional EM applications, you can customize the size of the relief to the shape you are cutting. KE and KHE lanks are used with conventional (vertical) EM machines. The hole () is used to introduce dielectric to the spark gap to flush away eroded particles of steel. For the fastest delivery, use the standard () dimension given in the chart. If an optional () dimension is desired, simply specify X and indicate the dimension. ayton rogress Corporation

13 Single Head ilot etainers True ocation TM 1 1 HO TO OE Specify: Qty. Code Example: 5 T 6 Shim/acking late ilot etainers Slip fit for.315 dowel T For ound ilots T S.005 K Y.0004 Clearance Holes (5) Features/enefits T single head pilot retainers (for round punches) provide a timesaving, cost-effective solution for fitting isolated punches or pilots onto a die set. They eliminate the need to design, build, and fit one-of-a-kind retainers. 1 ay 1.31 G ±.005 G U T H X.0004 Counter bored and tapped for top or bottom mounting..071 or.189 ±.005 Shim lates can be used as an effective way to accurately time pilot entry, or used as a backing plate. Shim lates can also be used on any ayton rogress triangular-shaped retainers. Thickness T.189 (c54-56).071 (Soft) 50 U 1348 U U 1648 U U 048 U 018 ilots are critical tools used in a die setones that can ultimately determine the quality of a stamping or fabricating operation. ecause they are the primary locating devices, pilots need to be mounted properly to avoid unwanted lateral deflection. s bending or forming of the metal takes place, this lateral deflection can create excessive force on the pilot. Often, the strength of the pilotas well as the function of the other die set componentsis compromised. T etainers are thicker than other retainers, therefore, offer more support and reliability in locating the fabricating strip. In addition, T etainers are ground top and bottom; hardened to approximately C 4; and include precision dowel locations, which allow them to be used in CNC applications. Code G H K S T U X Y T Screw Size Tapped Hole ll T etainers are ready to mount, thus saving you time and money over building your own retainers. uild your next die with standard ayton rogress T etainers. T etainer sets include: owels Screws ayton rogress Corporation ayton rogress Corporation

14 Classified Shapes Kommercial Classified Shapes Kommercial 3 Classified Shapes Ordering Information 4 3 Classified shapes (83 common shapes, no detailing required) are available on all punches and die buttons, as indicated in this catalog. The 83 available common shapes are shown here and on p. 3. lso, see the outside of the pullout tab for notes and drawing references. Ordering Information * Corner imensions imension should be the theoretical sharp corners for shapes C, C4, C34, C61, and C88. However, some reduction of these dimensions will result from fitting the punch and die buttons under conditions where the clearance is.005 or less per side. Shape Center Shapes are centered on the punch shanks as shown. Shapes in guide bushings and die buttons are also centered as shown with the exception of shapes C and C34. ue to clearance, the dimension on these shapes will not be centered Flatted ounds C10** 0 C11** ** Now standard. See product pages. Keys C31 C61* C3 Triangles/Trapezoids C36 C3 S C5* = 3 sides (equilateral) C30 C6 C* C4* C33** C5** C6 S G = G Mono obes C13 C54 C14 C57 C17 C19 C0 Multi obes C53 C55 C56 C58 C18 C59 C60 Miscellaneous C40 C4* C93 C65 C8** C16 Ts C44 1 C = = C43 C64 C7 S C9 C34 C66 *See Corner imensions note on p.. Us C50 C69 C71 C51 C74 C76 S C45 C68 C70 C7 C73 C75 S C67 s C46 C78 C48 C81 C47 C C77 C79 C80 C83 C8 C84 0 olygons C1** C35 = Even No. of Sides C36 C88* C37 C39 uo Tees C1 C9 = Odd No. of Sides = No. of teeth (3, 4, 6 or 8 only) S C85** C86 = Even No. of Sides C87 C89 C38 C90 = Odd No. of Sides (4) 1 = No. of teeth (3, 4, 6 or 8 only) C91 C15 eflected View unches and Guides lan View unch 0º unch eflected Views The reflected view is used for punches and guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a plan view from the head end, in which the point shape is shown dotted. reflected view is shown with solid lines. Orientation and ocking The locking device orientation is standard at 0. For types of locking methods and custom locations, see p. 7. Clearance Normal grinding methods produce ➊.007 max. fillet on the punch and ➋.007 max. fillet on the die button with matching corner shape on the die button and punch, respectively. hen ordering die buttons, please specify 0º Guide Head own punch dimensions and clearance per side (i). (If the clearance is.005 i, ayton will break sharp corners when the punches and die buttons are ordered together.) 401 0º 180 lan View ie utton 0º 90 X5 70 eflected View ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

15 4 Form unch Shapes Form unch Shapes ayton ayton rogress rogress Form Form the example the example below. below. Specify Specify Form Form unches unches are are also also =(/) unches are available on if available on standard punch unches are available on alterations, if applicable. available on standard punch 33 round round punches punches (i.e., (i.e., those those The The shapes shapes shown shown below below 401 blanks. blanks. Form Form unches unches other other as standard X are standard, but are not the than those are available as designated as standard X are standard, but are not the than those are available as =(/) must be ( - ) / shaped shaped punches). only shapes ayton provides. specials. only shapes ayton provides. specials hen hen ordering, ordering, change change Others Others are are available available with with a a 01 1 =(/) 701 =(/) the X the designator X to a to. a. detailed detailed drawing drawing attached attached to to 701 must be - ) / =(/) 33 In addition, In addition, specify specify other 01other the order. the order as shown 01 in , 5 ays 33 dimensions, as shown in 1-19, 5 ays =(/) =(/) must be ( - ) / 444 K ± HO TO OE ± must be ( - ) / 1 33 HO TO OE K 0 Specify: Qty. Code 13 =(/) 70 Steel Shape lterations + must be ( - ) / Specify: Qty. Code Steel Shape lterations 70 must be ( - ) / must be ( - ) / =(/) + must be ( - ) / Example: Example: K K E50 E50 M M XNTXNT must be ( - ) / ±.001 ±.001 is the point dimension of the product. The dimensions are not shown below. =(/) is the point dimension of the product. The dimensions are not shown below. =(/) ±.001 hen =, shank tolerance applies. must be ( - ) / =(/) ± hen =, shank tolerance applies. 71 must be ( - ) / Qty. Qty Shape K 603 Shape K 100 E K 100 E K must be ( - ) / must be ( - ) / must be ( - ) / K =(/) 704 N must be ( - ) / =(/) must be ( - ) / K K + must be (K - ) / =(/) =(/) =(/) K 704 =(/) =(/) must be ( - ) / K 04 =(/) must be ( - ) / K 70 =(/) 33 + must be ( - ) / must be ( - ) / 64 K 711 must be ( - ) / 33 + must be ( - ) / K K + must be (K - ) / 601 N 64 K K =(/) + must be ( - ) / K =(/) 4 K + must be (K - ) / =(/) must be ( - ) / must be - ) / =(/) 1 =(/) =(/) K must be ( - ) / K must be (K - ) K / 11 4 =(/) =(/) 33 K + must be (K - ) / 34 ayton ie uttons are =(/) must be - ) / =(/) =(/) =(/) must be ( - ) / available for all the Form must be ( - ) / 1 unches shown here, i.e., 03 =(/) must be ( - ) / =(/) must be ( - ) / 1 33 must be ( - ) / round punches designated as N 611 N N 0 13 =(/) standard X shaped punches. hen ordering, please 03 must be ( - ) / 1 33 =(/) 0 13 must be ( - ) / =(/) must be ( - ) / 34 must be ( - ) / =(/) must be ( - ) 44 / =(/) must be ( - ) / must + must 34be ( - ) / be ( - ) / 44 =(/) =(/) 04 =(/) * =(/) =(/) must be ( - ) 04 / (and must be ( - ) / must be 1 ( - ) / ength) 03 must be 04 ( - ) / must be ( - ) / N N =(/) K =(/) must must be ( - ) / be ( - ) / 44 =(/) K must be ( - ) / must be ( - ) / K K 11 1 =(/) K + must be (K - ) / K =(/) K 11 4 =(/) K + must be (K - ) 04 3 / t be ( - ) / =(/) K 11 =(/) 4 K + must be (K - ) / t be 04 ( - ) / 3 K K + must be (K - ) / =(/) 3 must be ( - ) / =(/) =(/) must be ( - ) / K =(/) =(/) 444 K * 61 =(/) must be ( - ) / =(/) (and 3 64 K ength) K 3 K K 4 K + must be (K - ) / must be ( - ) / K 11 =(/) 4 must be ( - ) / K + must be (K - ) / K K K + must be (K - ) / =(/) 64 K =(/) HO TO OE K K + must be (K - K ) 61/ K =(/) =(/) 4 K + must be (K - ) / =(/) K =(/) =(/) N 611 N N N N 811 Form ie utton Shapes 81 N N N N change the X designator to a. ie uttons are available as headed or headless with a counterbore 61 N relief, or N as headed or headless with a 81 tapered relief. 81 * (and ength) 90 * (and ength).010/.00 Fillet N 80 N N N N 80 N 811 Specify: Qty. Code Steel Shape N lterations Example: 4 KN M XNT N N.010/.00 Fillet 930 * (and ength) * (and ength) 935 N N 81 N 81 N N N N N N N N N N 80 N 811 N N 81 N 81N 5 * (and ength) will be per catalog standard, unless X is ordered. O... will be held to tolerance, i.e., ± , 5 ays N N N N ayton rogress Corporation ayton rogress Corporation

16 6 Jektole ata Jektole Components unch.06 (.03 for J & J3) E Min. Jektole with Keeper Key Jektole Cutaway.09 (.05 for J & J3) C Set Screw in Extension The Engineered Clearance erforating punch-to-die button clearances in metal stamping dies has been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (i =clearance per side). Standard practice has called for i 5%, and is commonly known as regular clearance. egular clearance has been applied almost universally to all applications involving the perforation of ferrous materials. Jektole, the Engineered Clearance, is approximately twice regular clearance, i.e., i 10-1%. This means greater productivity, improved maintenance, and a better return on your tooling investment. In addition, clearances of up to i 50% are not uncommon with some hard materials. Clearance tests have been performed by ayton rogress to prove that increasing the clearance does not lessen hole qualitya common thought by some designers and engineers. ayton clearance tests do, in fact, prove that the Jektole Engineered Clearance provides many advantages and benefits. Spring End Ground Square H Jektole in C Fillet T Jektole In roduction equires less press tonnage educes the pressure required to strip the punch, which, in turn, reduces punch wear roduces minimal burr oublesoften triplespiece output per grind educes total punch costs Jektole In Maintenance Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension educes downtime for regrinding Standard Jektole ata IMENSION J J3 J4 J6 J9 J1 Std. Shank iameter oint Hole iameter Shank Hole iameter in Extension Keeper Key Number Jektole esign imits IMENSION J J3 J4 J6 J9 J1 Min. Shank ia Min. oint ia Max. oint gth Universal Jektole Components EJECTO INS J J3 J4 J6 J9 J1 Overall ength in iameter Head iameter H Hd. Thickness T SINGS J J3 J4 J6 J9 J1 Outside ia Free ength ressure (.1" re-load) and larger C E * * Keeper Key not available lbs SCES J J3 J4 J6 J9 J1 Screw Size #3-48 #5-40 #8-3 #10-3 1/4-8 5/16-4 Screw ength ayton rogress Corporation

17 ocking evicesflats vs. owel Slots 7 Flats F imension (.5 on Headed roducts) Headless ie uttons and Guides ody ia F ody ia F ody ia F owel Slots epth 90 0 ength (from top of die button) The depth of the flat is taken from the shank, not the head, on punches. Key Flats vs. owel Slots Maximum hole dimensions in die buttons were designed with key flats in mind. There are instances where, if using a dowel slot in a headless die button, the dowel hole could break into the relief. For this reason, there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1 (custom location) are located.5 from centerline. However, when hole dimensions are approaching the high limit of, X4 (standard/alternate location) or X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and the relief hole. Note: hen the die button diameter is over.5000, the centerline dimension is.5 on all dowels. To determine if you have an interference problem, see pp for ie utton construction. Standard and lternate ocations efinitions: Standard ocation is at 0. lternate ocation is 90, 180, or 70. lternate ocations are available at no additional charge. Single Flats: X & X8 ocking evices unches ie uttons X Top ottom X8 N/ Top Order Example: X 90 ouble Flats: X3 ocking evices unches ie uttons X3 Top ottom Order Example: X3 90 Second Flat is always parallel to the first flat. dditional Flats (From Top) Code epth ength X X X X Full ength X X X X Full ength X89 Specify imensions owel Slots: X0**, X4, X41 & X43 ocking evices owel iameter X0**. X4. X X Order Example: X0 180 **available on headless die buttons only Custom ocations efinitions: Custom ocation is any angle other than: 0, 90, 180, or 70. Single Flats: X5 & X9 ocking evices unches ie uttons X5 Top ottom X9 N/ Top Order Example: X5 135 ouble Flats: X6 ocking evices unches ie uttons X6 Top ottom Order Example: X6 135 dditional Flats (From Top) Code epth ength X X X X Full ength X X X X Full ength X99 Specify imensions owel Slots: X1**, X7, X71 & X73 ocking evices owel iameter X1**. X7. X X Order Example: X F imension for Headed unches and ie uttons F = owel ia. ocation Tolerance Flat owel F adial F adial / inch ' F imension for Headless ie uttons Only ody iameter X0, X X4, X F X41, X X43, X ayton rogress Corporation

18 8 Urethane Strippers O.. I.. ir Hole ir Hole I.. 1 4" Features/enefits ayton s durable, yet flexible, Urethane Strippers provide superior stripping over conventional strippers; develop higher load-bearing capacity due to the use of a unique curing agent; are tear- and oilresistant; provide exceptional dampening of the punch, thus eliminating premature punch failure due to vibration; and are easy to install and replace. Strip-shape ayton Urethane Strippers assure positive stripping and dampen punch vibration by gripping around the punch point. The closed-end feature holds the thin stock flat during the stripping cycle, and helps eliminate the potential for rejected parts HO TO OE Specify: Qty. I.. Example: 1 USE Catalog Number I.. O.. ressure at eflection of USE18-15 USE USE5-15 USE5- USE5-175 USE31-15 USE31- USE USE ush on unch shape in end of stripper USE37-15 USE37- USE USE USE50-15 USE50- USE USE50-00 USE USE6-15 USE6- USE6-175 USE USE USE75-00 USE75-5 USE75-50 USE USE USE87-00 USE87-5 USE87-50 USE USE USE USE100-5 USE USE ayton rogress Corporation