Precision Punches, Pilots, Die Buttons, & Retainers

Transcription

1 recision unches, ilots, ie uttons, & etainers etter performance, longer runs, less downtime a MISUMI Group Company lease Order From: Clark & Osborne, hone 6617 Ferguson venue FX Indianapolis, IN 460 sales@clarkandosborne.com

2 Versatile recision roducts roduct pplications Versatile unches, ilots, ie uttons, and etainers are built to exact tolerances and concentricity to provide superior alignment, better performance, longer runs, and less downtime. ayton Versatile products are considered top-of-the-line by regular users, and are mainstays in heavy industries with high-demand applications, such as automotive and major appliance manufacturing. Versatile punches and die buttons provide three times better alignment than other major brands, thus assuring longer runs and better part performance. Versatile die buttons with tapered relief have no overhand and no step (unlike conventional counter-bored relief); provide positive slug control; and never fail due to lack of support of the cutting edge. ayton s Versatile precision product line includes: Jektole unches (slug ejection punches); egular unches; egular ilots; ositive ick-up ilots; Compact ositive ick- Up ilots; Straight and lank unches; Clospace unches; ie uttons; etainers; Guide ushings; and others, including Quill ushings, Micro Guides, Misfeed etectors, and ocking evices. Standard sizes and standard alterations are shown in this catalog within individual product sections. ayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die buttons (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. HO TO OE Ordering Information Each page contains detailed instructions on how to order specific ayton Versatile products. Individual drawings show product shape, dimensions, tolerances, and concentricity. hen ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. In the example below, the type specified is V. V stands for Versatile, stands for punch, and stands for rectangle. is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (.5"). 1 is the shank length, which is coded by inches and quarter-inches (one inch and two quarters). 3 is the overall length, coded by inches and quarterinches. Finally,. and.135 represent the point or hole size dimensions. Qty. 5 V Standard lterations unches, pilots, and die buttons are available in sizes other than those listed in the catalog. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X for the point length. See the foldout tabs in the individual product sections for these and other special order designations. X Jektole is a registered trademark of ayton rogress Corporation. TM ll Triliteral esignators are trademarks of ayton rogress Corporation. 007 ayton rogress Corporation. ll ights eserved. X ayton rogress Corporation

3 Contents 3 unches Standard Shapes X O K H unches (cont d) VX 9 Spring ilot ushings/guides (cont'd) MEX/MFX/MGX 5 Micro Guides roduct esignation Each page contains detailed instructions on how to order specific ayton Versatile products. In addition, use the following chart to define the product as a part number. J N V VJ_ Jektole 4, 5 ound/shape V_ egular 6, 7 ound/shape VT ilots 8, 9 egular V ilots 10, 11 ositive ick-up VUC/VC ilots 1, 13 Compact ositive ick-up VJ/V lanks 14, 15 Jektole /egular VYX/VUX Straight 16 Jektole /egular Clospace 17 Straight/egular/lanks VJ_/V_ Extended ange 8 ound/shape Y Z ie uttons VN_/ V_ ie uttons ound/shape K_/KH_ EM 19 utton lanks Headless/Headed etainers V etainers 0 Multi-head/Multi-ocation TM VT/VTS etainers 1 Single-head/True-ocation TM ushings/guides VG/VF/VE 4 Guide ushings MX/MHX 5 Micro uttons VQX/VFQ 6 Quill ushings/guides VMX 7 Misfeed etectors Miscellaneous/Other Classified Shapes, 3 ocking evices 30, Key Flats/owel Slots Form Shapes 3, 33 Jektole ata 34 Shear ngles 35 Versalus roducts Example: V ine V for Versatile roduct for unch (egular) Shape for ectangle ress-fit ia. (shank diameter) Coded by the first digits of dec. equiv. (.5). 1 Shank ength Coded by inches and quarter-inches (1 inch and quarters). 3 Overall ength Coded by inches and quarter-inches ( inches and 3 quarters). roduct Series ength oint or Hole Size V 13.,.135 Catalog Number imensions s Specified iameter () is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart. Code Code Code Classified Shapes Classified shapes (83 common shapes, no detailing required) are available on all punches, solid die buttons, and guide bushings as indicated in this catalog. See pp., 3 for more information and special instructions. lso, see individual product pages and pp. 30, for additional information on orientation and views. Clearance Normal grinding methods produce: max fillet on the punch matching corner shape on the die button unch.007 max fillet on the die button matching corner shape on the punch. ➊ Matrix ➋ ayton rogress Corporation

4 4 Jektole unches Jektole unches 5 Standard lterations Jektole unches 556 Steel:, M, S4 (C 60-63), S (C 63-65) ll heads are drawn to C & Tolerance 0 to Shank Code oint gth X **See p.34 for additional information. VJ_ ound Shape ange X Max. /G * *.15 when =. ress-in ead VJX VJO VJ VJK VJH VJJ VJN 1 Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. (Specify) VJV VJY VJZ Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less. Code G = ** Jektole Group J J3 J4 J J3 J4 J J3 J4 J3 J4 J4 Features/enefits Jektole punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights. HO TO OE Specify: Qty. Code (or &) Steel Example: VJX.5 S 1 VJ 0.,.9, X Note: The standard location of a key flat is at. See p. for more information on flats and dowel slots. 1 ay Standard lterations 9 eflected View (X) Jektole punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings & Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. X aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides X high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNM V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 00. aykool (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN) excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers 00-. Zertonlus (XN) excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN) ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC) combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 0. Code/elivery XN aytride + 3 days M, S4 & S XNT aytin + 3 days M, S4 & S XN aytn + 4 days M, S4 & S XCN TiCN + 3 days M, S4 & S XNM +1 days M, S4 & S XN + 8 days M, S4 & S XC aykool + 1 days M, S4 & S CN + 7 days M, S4 & S XN Zertonlus + 7 days M, S4 & S XN XNrogress +1 days M, S4 & S XC +1 days M, S4 & S. X X X X, X X and imensions Smaller than Standard oint ength Other than Standard For X, add three days to delivery. X X X X oint ength Code (ounds) (Shapes) VJ_ VJ_ VJ_ VJ_.7.7 VJ_.7.7 VJ_ VJ_ VJ_ VJ_ VJ_ X educed Shank iameter Head diameter does not change with body diameter. Shank ia. 5 6 X min. (ef.) K XK X X X No Side Hole For air ejection. No cost. S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S. Example: =.5 =.1 (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately X Overall ength Shortened Stock removal from point end which shortens length. To maintain, specify X. recision Overall ength Same as X except overall length is held to ±.001. Overall ength Shortened length maintained. (min. shank length.) Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals Kommercial Head Thickness Shank ia. 5 6 Thickness T XJ +3 days X Smaller Jektole Components See p. 34. * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. See page 35 for Shear ngles. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

5 6 egular unches egular unches 7 Standard lterations egular unches 78 nt h. Steel:, M, S4 (C 60-63), S (C 63-65) ll heads are drawn to C & Tolerance 0 to V_ Shank oundcode oint Shape ound Shape Code ange gth. Max. ange Max X X X /G X /G * *.15 when =.1 or. ress-in ead VX VO V VK VH VJ VN 1 Check your & dimensions to be certain the diagonal G does not exceed the maximum shown (Specify) VV VY VZ Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less. G = Features/enefits egular Versatile punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality. HO TO OE Specify: Qty. Code (or &) Steel Example: VX. 1 VJ ,.065 M, XN Note: The standard location of a key flat is at. See p. for more information on flats and dowel slots. 1 ay Standard lterations 9 eflected View (X) egular Versatile punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is longer than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings & Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. X aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides X high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNM V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 00. aykool (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN) excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers 00-. Zertonlus (XN) excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN) ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC) combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 0. Code/elivery XN aytride + 3 days M, S4 & S XNT aytin + 3 days M, S4 & S XN aytn + 4 days M, S4 & S XCN TiCN + 3 days M, S4 & S XNM +1 days M, S4 & S XN + 8 days M, S4 & S XC aykool + 1 days M, S4 & S CN + 7 days M, S4 & S XN Zertonlus + 7 days M, S4 & S XN XNrogress +1 days M, S4 & S XC +1 days M, S4 & S * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. X X X3 X X oint ength Code (ounds) (Shapes) 1 V_.04* V_ V_ V_ V_ V_ V_ V_ V_ V_ V_ *.0 for.0 X educed Shank iameter Head diameter does not change with body diameter. Shank ia X min. (ef.) K. X X X X X X S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S. Example: =.5 = (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately X, X X X and imensions Smaller than Standard oint ength Other than Standard For X and X3, add three days to delivery. Overall ength Shortened Stock removal from point end which shortens length. To maintain, specify X. recision Overall ength Same as X except overall length is held to ±.001. Overall ength Shortened length maintained. (min. shank length.) Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals Kommercial Head Thickness Shank ia. 5 6 Thickness T See page 35 for Shear ngles. X ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

6 8 egular ilots egular ilots 9 Standard lterations egular ilots 10 9 Steel:, M, S (C 63-65) ll heads are drawn to C Tolerance to.0003 hen =, shank tolerance applies. Shank Code oint gth.. VT ound X ange ** unch ength (ef.) **.15 when =.1 or. ress-in ead *.09 Full ia. ead *ength slightly less for ias. under.38 oint iameters Under End of Cut unch arabolic oint Shape for Smooth ick-up ction Code ess Than Full iameter ead Over Features/enefits egular Versatile pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications. HO TO OE Specify: Qty. Code Steel Example: 3 VT.51 M VT M, XNT 1 ay Standard lterations egular Versatile pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is longer than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings & Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. X aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNM V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 00. aykool (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN) excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers 00-. Zertonlus (XN) excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN) ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC) combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 0. Code/elivery XN aytride + 3 days M & S XNT aytin + 3 days M & S XN aytn + 4 days M & S XCN TiCN + 3 days M & S XNM +1 days M & S XN + 8 days M & S XC aykool + 1 days M & S CN + 7 days M & S XN Zertonlus + 7 days M & S XN XNrogress +1 days M & S XC +1 days M & S * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress.. min. (ef.). X X X. X X Smaller imension than Standard X oint ength Other than Standard X X X3 oint ength Code (ounds) 1 VT VT VT VT VT VT VT VT VT VT VT X educed Shank iameter Head diameter does not change with body diameter. Shank ia X K X X S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S. For X and X3, add three days to delivery. Overall ength Shortened Stock removal from point end which shortens length. To maintain, specify X. Overall ength Shortened length maintained. (min. shank length.) Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals Kommercial Head Thickness Shank ia. 5 6 Thickness T Example: =.5 = (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. X ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

7 10 ositive ick-up ilots ositive ick-up ilots 11 Standard lterations ositive ick-up ilots 1 11 Steel:, M (C 60-63) ll heads are drawn to C Tolerance to.0003 hen =, Tolerance is 0 04 hen =, shank tolerance applies. V If you require a length other than shown, designate X (original length will be maintained). Example: You require a length of Order 5, then show X See How to Order example on the next page. X is available down to 1.5. Note shank length limitation of.. ( length may be shorter than shown when X is under the shortest length shown.) There is no additional charge for X. Shank Code oint gth ound ange X *N n /M M only *N =[(-.057)/.78]+.13 when dimension is less than n shown in chart *.8 *.15 when = ress-in ead N 4 Included Code V Geometry provides smoother pick-up without risk of distortion of hole. M only Greater positioning moves stock farther than conventional pilots Features/enefits ayton Versatile positive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots. HO TO OE Specify: Qty. Code X Steel Example: 6 V M 1 ay Standard lterations Versatile positive pick-up pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings & Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. X aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNM V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 00. aykool (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN) excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers 00-. Zertonlus (XN) excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN) ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC) combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 0. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XN XNrogress +1 days M XC +1 days M X educed Shank iameter Head iameter does not change with body diameter. Shank ia. 5 6 X min. (ef.). X X X X S Straight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S.. X imension Smaller than Standard oint ength Other than Standard Specify X, X, or X3 and length (see chart below). For X and X3, add three days to delivery. X X X3 oint ength Code (ounds) V V V V V V V V V V K X Overall ength Shortened See note p.10. X Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals Kommercial Head Thickness Shank ia. 5 6 Thickness T Example: = =.1 (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. X * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

8 1 Compact ositive ick-up ilots Compact ositive ick-up ilots 13 Standard lterations Compact ilots Steel:, M (C 60-63), S (C 63-65) VUC Straight Head H ange *ny length is available within catalog range. Specify X and length. N VUC Straight * H Steel:, M (C 60-63), S (C 63-65) VC ointed Shank Code Head H X *N =[(-.057)/.78]+.13 when dimension is less than n shown in chart. ange *N n VC ointed H to ** **ny length is available within catalog range. Specify X and length. The 1.1 is maintained. ecause 1.1 is standard, use alteration code X for different length (0.060 min.). ( 1 ) Surface Coatings & Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNM V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 00. aykool (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability..1 X 1 (1).1 is maintained. X X imension Smaller than Standard X 1 onger than Standard Shortened Stock removal from point end. 1 length is maintained. Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals H X educed Shank iameter (VC only) Head iameter does not change with body diameter. Shank ia. 5 6 X X HO TO OE Specify: Qty. Code lt. Steel Example: 5 VUC.80 X VC ays Standard lterations Versatile compact positive pick-up pilots are available in sizes other than those shown in the charts on pp. 1, 13. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g, X. If the 1 (VC only) is other than standard, designate X as the variable length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Features/enefits ayton Versatile Compact ositive ick-up ilots mounted in a guided stripper provide exceptional resistance to lateral deflection. typical longer pilot may have several inches of exposed, unsupported surface. s bending or forming takes place, this lateral deflection can create excessive force on the pilot. Sometimes, the strength of the pilot as well as the function of the other die set components can be compromised. ayton Compact ilots provide virtually no unsupported surface that is susceptible to sideways movement, stress, or wear. ilots always maintain the proper extension, and there is no need to move or adjust the pilot during regrinding. ayton Compact ilots are rigid during use; last longer; and are ideally suited for high-demand applications. CrN (CN) excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers 00-. Zertonlus (XN) excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN) ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC) combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 0. Code/elivery XN aytride + 3 days M & S XNT aytin + 3 days M & S XN aytn + 4 days M & S XCN TiCN + 3 days M & S XNM +1 days M & S XN + 8 days M & S XC aykool + 1 days M & S CN + 7 days M & S XN Zertonlus + 7 days M & S XN XNrogress +1 days M & S XC +1 days M & S * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

9 14 unch lanks Jektole & egular unch lanks Jektole & egular Standard lterations unch lanks 15 Standard lterations unch lanks VJ VJ Jektole *.8 + V +.0 egular *.15 when =.15 or. Shank oint V gth. Code (ef.) VJ V.45 N/ **See p.3 for additional information *.15 when =.15 or * *.15 when =.15 or. Code V ** Jektole Group J J J4 J J3 J J J3 J J3 J J N/ Steel:, M, S4 (C 60-63), S (C 63-65) ll heads are drawn to C Features/enefits ayton unch lanks are an ideal cost-effective alternative in applications where ayton standard shape configurations or our classified shapes do not meet customer requirements. lanks available in a full range of standard lengths from 1.5" to 7.00" can be custom-ground to meet virtually any customer requirement. HO TO OE Specify: Qty. Code Steel Example: 4 VJ 3 V 00 M 1 ay X Surface Coatings & Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. X aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNM V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 00. aykool (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN) excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers 00-. Zertonlus (XN) excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN) ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC) combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 0. Code/elivery XN aytride + 3 days M & S XNT aytin + 3 days M & S XN aytn + 4 days M & S XCN TiCN + 3 days M & S XNM +1 days M & S XN + 8 days M & S XC aykool + 1 days M & S CN + 7 days M & S XN Zertonlus + 7 days M & S XN XNrogress +1 days M & S XC +1 days M & S * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress.. X VJ only For X, add three days to delivery. X X X oint ength Other than Standard educed Shank iameter Head diameter does not change with body diameter. Shank ia. 5 6 X VJ X V min. (ef.) K XK X X No Side Hole For air ejection. No cost. VJ only Overall ength Shortened Stock removal from point end which shortens length. To maintain, specify X. recision Overall ength Same as X except overall length is held to ±.001. Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals XJ +3 days X Up to 1.65 X Kommercial Head Thickness Shank ia. 5 6 Thickness T See page 35 for Shear ngles. X Smaller Jektole Components See p. 34. VJ only ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

10 16 Straight unches Jektole and egular Clospace unches 17 Standard lterations Straight and Clospace unches 17 Steel:, M (C 60-63) ll heads are drawn to C Tolerance VYX HO TO OE 1 ay ange Head ia. H Head C Thk. Vent T Hole See G VUX *See p.3 for additional information. Specify: Qty. Steel Example: 5 VYX.34 VUX M VYX VUX H +0.8 H +0 T C Vent Hole Standard lterations Versatile straight and clospace punches are available in sizes other than those shown in the chart above and on p.17. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. VYX VUX * Jektole Group J J J N/ N/ VXX, VC, M VX,VV M Steel:, M (C 60-63) VXX, VCX, and VC heads are drawn to C Tolerance to.0003 unches, lanks 1 ay HO TO OE Specify: Qty. Code Steel Example: 5 VCX M VCX, M VVX M Shank Head oint ia. gth. ange Code H Straight unches VXX VX N/ N/ egular unches VCX VVX unch lanks VC VV N/ Surface Coatings & Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers XNM V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 00. aykool (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CN) excellent adhesion, high toughness, and good corrosion resistance. rimary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. pprox. hardness: *Vickers 00-. Zertonlus (XN) excellent wear resistance, thermal shock stability and hot hardness. pprox. hardness *Vickers 300. XNrogress (XN) ultra-hard V coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. good alternative to T coating without the dimensional changes associated with that process. pprox hardness: *Vickers 300. iamond ike Carbon Coating (XC) combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. pprox. hardness *Vickers 0. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XCN TiCN + 3 days M XNM +1 days M XN + 8 days M XC aykool + 1 days M CN + 7 days M XN Zertonlus + 7 days M XN XNrogress +1 days M XC +1 days M * Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykool, and Zertonlus are trademarks of ayton rogress. Straight unches XK lteration Code X / X No Side Hole (VYX only) For air ejection. No cost. See page 35 for Shear ngles. Clospace unches Overall ength Shortened Stock removal from point end. recision Overall ength Same as X except overall length is held to ±.001. Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thick ness tolerance is held to ± educed Head iameter Minimum head diameter equals XJ +3 days roduct VXX VX VCX VVX VC VV X X X X For an explanation of the alteration codes shown above, see the Standard lterations, egular unches on the p.7 pullout tab. Smaller Jektole Components (VYX only) See p. 34. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

11 ie uttons EM ie utton lanks 19 Standard lterations ie uttons 0 19 VNX & Tolerance to.0003 VN_ VX Shown here with optional key flat. See p.. Steel:, M (C 60-63), S (C 63-65) 1 Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. ie utton Construction.15 Straight and 4 to 5* *3 f or holes under. ound Tapered ound elief /inch/side Tapered ound elief /inch/side V_ V_X V_O V_ V_K V_H (Specify) V_J V_N V_V V_Y V_Z.15 Straight and hen <.06 G = Shape VNX/VN HO TO OE See page 5 (MX and MHX) for die button construction where is.06 and less. Tapered Shape elief.004 /inch/side ress-in ead VX/V ia. 1 ay 15-1 ia. ays 1 and larger 4 ays Standard lterations * *.15 when =. Specify: Qty. Code (or &) Steel Example: 4 VN 11.07,.16, X8 3 VO 1.5,.156 M, X ody ound Shape Code ange Max /G VN /V , M only & Tolerance Tolerance to Versatile die buttons are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. lso see Standard lterations on the front of the pullout tab in this section for other special order designators..0 Steel: M (C 60-63) ound ay 1.00 < 1. ays (with X, add ays) > 1. 4 ays (with or without X) KU KE Headless KHU KHE Headed.005 to HO TO OE Specify: Qty. Code Steel Example: 6 KE X.00 M 5 KU 11.0 M KU KE.15 Features/enefits Select either round K Headless or KH Headed EM ie utton lanks. elief hole () provides sufficient clearance for slug removal during the stamping process in both versions of both types. KU and KHU lanks are provided with a small straight through hole. They are commonly used for wire and vertical EM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a round straight relief; Unless Specified ress-in ead Unless Specified ress-in ead Unless Specified Unless Specified ody K_U K_E ** Code Std. Optional Std. Optional...93* K_ KH_ K_ **Maximum for KE & KHE is 1. Standard will be provided, unless otherwise specified. *Headless Only KHU KHE in conventional EM applications, you can customize the size of the relief to the shape you are cutting. KE and KHE lanks are used with conventional (vertical) EM machines. The hole () is used to introduce dielectric to the spark gap to flush away eroded particles of steel. For the fastest delivery, use the hole () dimension given in the chart. If a larger hole is desired, simply specify X and indicate the dimension. ayton Slug Control ayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use ayton Slug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (e cannot guarantee the retention of slugs when clearance exceeds 10% per side.) Ordering ayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. lease specify XSC for alteration and show material thickness (inches) and clearance per side (percentage). HO TO OE Catalog Number Your Specs Inch VNX 6. XSC MT5 CS 5 lt. Mat l Clear Code Thickness er Side (inches) (%) For additional information, contact your ayton distributor. X, X and imensions arger than Standard ody Max Code /G X and ength Shorter (no charge) or onger than Standard ounds Hole ange Max Over.0 *No max X on shaped dies X or X X educed ody iameter Head diameter does not change with body reduction. ody Min Max Code X /G X Straight Through and The land length () equals the overall length. Can be used for bushings, guides and a variety of other applications. *ound die buttons only X X 5 min. X Overall ength Shortened overall length VN_:.5 V_:.5 + T recision Overall ength Same as X except overall length is held to ±.001. Thinner Head than Standard Stock removal from head end which shortens overall length. recision Head Thickness Same as except head thickness tolerance is held to ± educed Head iameter Minimum head diameter equals XSC Slug Control eliminates slug pulling (hen ordering ayton Slug Control, please specify XSC in place of the standard die button code, as well as your specifications. See the How to Order example on the front of this tab.) X Increased Taper elief (1 per side max) Standard. length unless X is specified. efault angle is 1 when an angle is not specified. or.0 XN +3 days aytride unique wear-resistant surface treatment for M & S only. X / 1 ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

12 0 Multi-ocation etainers Multiple Head unch etainer True ocation etainers Single Head 1 Standard lterations Multi-ocation TM etainers Holes, 5 ays 7+ Holes, 8 ays V HO TO OE V Example: etainer Catalog No. Special Size V 3070 Multi-ocation TM etainers Hole Component ocation ocking evice No. Size X xis Y xis ocation 1 owel 5/ 16 S.F.*.5.5 S.H.C.S 5/ VJ X 4 Clear Jackscr. ST *Slip Fit atum See the back of the pullout tab for additional information on V ocking evices. Multi-ocation etainers require special order forms, which are available on request. Specify all dimensions from the datum: Use the drawing above for reference. Multi-ocation is a trademark of ayton rogress Corporation. V = 1.00 V15 = View from the punch head side. T Specify screw and dowel size and location. H Space equirements T H Hole eference e: atum oint owel Holes ±.0003 Screw Holes ±.005 Component ±.0003 Holes S VT G ±.005 G ±.005 VT For ound unches K ±.005 Y 9 ±.0004 U Slip fit for.5 dowel (. for VT ) places ±.0004 H VTS For Shaped unches X ±.0004 Counter bored and tapped for top or bottom mounting S G ±.005 G ±.005 K ±.005 Y 9 ±.0004 U Code G K S U X Y VT/VTS etainer sets include: owels Screws True ocation is a trademark of ayton rogress Corporation VTS ay Slip fit for.5 dowel (. for VT ) places ±.0004 M (ad.) X ± Counter bored and tapped for top or bottom mounting HO TO OE Specify: Qty. Code Example: 3 VT 4 VTS 6 Screw Size Tapped Hole ocking Mechanism The locking mechanism for the Multi-ocation V etainer and the True ocation VTS etainer (for shaped punches) is part of the retainer itself, and is used to lock the shaped punches, thus providing accurate radial location. The flat for the VTS etainer is always located as shown in the drawing on the left. The flats for the V etainer can be located at any angle by specifying the angle from. Standard ocation 7 7 Specify radial location on V etainers for shaped punches. Flat Tolerances F FT I.001/inch 135 Shim/acking late.071 or.9 ±.005 Clearance Holes (5) Custom ocation 9 Shim lates can be used as an effective way to accurately time pilot entry, or used as a backing plate. Shim lates can also be used on any ayton rogress triangular-shaped retainers. Thickness T.9 (c54-56).071 (Soft) 5 U 0648 U 06 U 1048 U 10 U 1348 U 6 U 1648 U 16 U 048 U 0 85 U 48 U U 548 U 5 15 U 348 U 8 Standard Jackscrew Hole Jackscrews make it easier to pull retainers off the dowels. Special Size ny amount of material can be removed from the sides of the retainer for a custom size. Edges are saw cut ±.03. Clearance Holes Clearance holes or tapped holes can be detailed, as shown in the order example. Holes are drilled through the retainer unless otherwise specified. ocation ±0 iameter The following alterations require detailed drawings: Notches Notches to clear other tooling can be added to any side of the retainer. Notches are saw cut ±.03. ngles s with notches, angles can be added to clear other tooling in the die. ngles are saw cut ± /8-16. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

13 Classified Shapes Classified Shapes 3 Classified Shapes Ordering Information 4 3 Classified shapes (83 common shapes, no detailing required) are available on all punches, die buttons, and guide bushings, as indicated in this catalog. The 83 available common shapes are shown here and on p. 3. lso, see the outside of the pullout tab for notes and drawing references. Ordering Information * Corner imensions imensions should be the theoretical sharp corners for shapes C, C4, C34, C61, and C88. However, some reduction of these dimensions will result from fitting the punch and die button under conditions where the clearance is.005 or less per side. Shape Center Shapes are centered on the punch shanks as shown. Shapes in guide bushings and die buttons are also centered as shown with the exception of shapes C and C34. ue to clearance, the dimension on these shapes will not be centered. C10** 9 7 Flatted ounds C11** Keys Triangles/Trapezoids C36 = 3 sides (equilateral) C3 S C5* C33** C5** C C61* G C* C4* C6 S C30 C3 C6 = G Mono obes C13 C14 Multi obes C17 C54 C57 C19 C0 C53 C55 C56 C58 C C59 C60 Miscellaneous C40 C4* C93 C65 C8** C16 Ts C44 1 C = = C C64 C7 S C9 C34 C66 Us C C69 C71 C51 C74 C76 S C45 C68 C70 C7 C73 C S C67 s C46 C78 C48 C81 C47 C C77 C79 C80 C83 C8 C84 olygons C1** uo Tees C1 C9 C35 = Even No. of Sides C36 C88* C C39 = Odd No. of Sides S = No. of teeth (3, 4, 6 or 8 only) C85** C91 C15 C86 = Even No. of Sides C C89 C38 = Odd No. of Sides C90 (4) 1 = No. of teeth (3, 4, 6 or 8 only) eflected View unches and Guides lan View unch 0º unch eflected Views The reflected view is used for punches and guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a plan view from the head end, in which the point shape is shown dotted. reflected view is shown with solid lines. Orientation and ocking The locking device orientation is standard at. For types of locking methods and custom locations, see p. 30. Clearance Normal grinding methods produce max fillet on the punch and.007 max fillet on the die button with matching corner shape on the die button and punch, respectively. hen ordering die buttons, please specify 0º Guide Head own punch dimensions and clearance per side (i). (If the clearance is.005 i, ayton will break sharp corners when the punches and die buttons are ordered together.) 0º lan View Matrix 0º 9 7 eflected View unch ➊ Matrix X5 ➋ ** Now standard. See product pages. *See Corner imensions note on p.. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

14 4 Guide ushings VG 0 04 C VF 0 04 C VG_ VF_ VE_ V V Steel: (C 60-63) & Tolerance to Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. 1 ay V_X V_O V_ V_K V_H (Specify) V_J V_N V_V V_Y V_Z G =.0 VE +.15 C V eflected View (X) +0 Note: The standard location of a key flat is at. See p. for more information. ody ound Shape C ore ia. Code ange Max. /G C Headless VG_ Head. own VF_ Head Up. VE_ pplications Guide bushings should be ordered a minimum of.0005 larger than the punch point diameter with which they are to be used. lterations Guide ushings roduct ounds Shapes For an explanation of the alteration codes shown above, see the Standard lterations, egular unches on the p.7 pullout tab. Guide Chart Hole ange or G and ength V Up to HO TO OE Specify: Qty. Code (or &) Example: 4 VEX VFO.,.0 ayton rogress Corporation

15 Micro Guides/ie uttons 5 MEX MX Steel: (C 60-63) & Tolerance to.0003 Guides, ie uttons 3 ays Guide Chart Hole ange and ength V Up to MGX Headless Guide MFX Head-own Guide MEX Head-Up Guide MX Headless ie utton MHX Headed ie utton MGX MFX ody ange C ore Code ia. C N/ N/ M_X MHX V Tapered elief.004 /inch/side /inch/side 0 MGX Guides C ie uttons > V to +5 4 MEX MFX MX Tapered elief.006 /inch/side C C V V HO TO OE Specify: Qty. Code (or &) Example: 3 MEX.06 3 MGX MFX MHX.060 MX Tapered elief.004 /inch/side /inch/side to MHX Tapered elief.006 /inch/side ayton rogress Corporation

16 6 Quill ushings/guides VQX VFQ Ground earing Surface (min.) ress-in 0 ead Steel: (C 60-63) earing: ronze (VFQ) imitations ody X X Code Max. X Max Note: No alterations available on VFQ. VFQ, as shown above, comes complete with a halo washer that provides a head at both ends. Quill ushing lterations X educed Shank iameter educed Head iameter X Overall ength Shortened X imensions arger than Standard ody unch Hole Code VQX ress Fit Quill ushings VFQ Quill Guide ushings Matched Quill Sets Matched Quill Sets are ideal for small hole applications where the risk of punch breakage is extremely high and where replacement costs must be considered. erfect lignment Ground bearings at both ends of the Quill ushing assure precise punch-to-punch alignment. This eliminates the bending influence of unrelieved bushing holes, which are difficult to manufacture straight. ayton manufactures products with a.00 to.003 relief per side between bearing surfaces, which eliminates this problem. No Stock istortion isk uring stripping, the punch tends to pull the stock into the stripper void, which may cause part distortion. ayton eliminates the distortion potential by manufacturing the product with a controlled limit, i.e., 5 per side maximum. istortion cannot occur when the space between the guides and the punch (.5 -) is less than the stock thickness. HO TO OE Specify: Qty. Code Steel Example: 3 VQX 4 VFQ earing ronze 1 ay ayton rogress Corporation

17 Misfeed etectors 7 ± ±.00 Vent Steel: (C 60-63) VMX H S ±.001 Features/enefits ayton s Misfeed etector senses an out-of-register stock position, then actuates a switch to cut off the electrical power to the press. (The detector point diameter is typically.05 to.030 smaller than the hole to be probed.) in Spring Misfeed etectors are engineered to extend.5 beyond the stripper and.15 beyond standard VT pilots. However, shorter lengths can be specified: Simply add X and the dimension. Specify X and ength.5 ia. ctuator od Vent etectors are furnished with a spring, spring pin, and a six-inch actuator rod, which can be altered to suit your specific electrical design. Stripper.5.15 Shank ength S 1. Code X 1. Code Y.00 Code Z ia Head Spring ocket ange ia. Code H X -X -X6 -X6 -Y6 -Y6 -X -X -Y -Y -Z -Z -X -X -Y -Y -Z -Z -X3 -X3 -Y3 -Y3 -Z3 -Z3 -Y36 -Y36 -Z36 -Z36 -Z3 -Z HO TO OE Specify: Qty. Code lt Example: 3 VMX Z X 3. 1 ay ayton rogress Corporation

18 8 Extended ange unches VJ_ Shown here with optional key flat. See p.. Steel:, M, S4 (C 60-63) & Tolerance ±.000 to.0003 ound, Shape 4 ays V_ ress-in ead hen - exceeds.406 a step will exist. ±.000 V_X V_ O V_ V_K V_ H HO TO OE Specify: Qty. Shank (or &) Steel Example: 3 V ,.58 M V_X V_O V_ V_K V_H V_J V_N 1 Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. (Specify) V_V V_Y V_Z Sharp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less. G = Shank oint gth Surface Coatings ound Shape ange Max /G Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XCN TiCN + 3 days M & S4 XNM +1 days M & S4 XN + 8 days M & S4 XC aykool + 1 days M & S4 CN + 7 days M & S4 XN Zertonlus + 7 days M & S4 XN XNrogress +1 days M & S4 XC +1 days M & S4 Jektole * Group J1 J1 J J1 J1 J1 J1 J1 J J1 J1 J1 *See p.30 for more details. For more information on ayton rogress surface coatings, see the back of the pullout tab on p. 5. aytride and aytin are registered trademarks of ayton rogress. aytn and aykool are trademarks of ayton rogress. ayton rogress Corporation

19 Spring ilots H.0.09 Full ia. ead VX.5 ± * ef * Steel: (C 60-63) *ength slightly less for diameters under ay Thin Stripper rill ushing.09 Thick Stripper verage Stripper.6 ef..5 rill ushing HO TO OE Specify: Qty. H Example: VX.156 Features/enefits recision pilots are used for spring-loaded stripper applications. Spring pilots permit full length feed when starting the stock in progressive punching, notching, and blanking dies. The parabolic point shape develops a smoothly curved surface, providing positive register in the hole. Catalog Number ange Head ia. H VX VX VX ayton rogress Corporation

20 30 ocking evices Ordering Information ocking evices Flats vs. owel Slots Orientation The standard location for all locking devices is at, and is always on the long side () of the shape. Custom locations are measured counterclockwise from. (See drawing below.) Views lan View is used for the die button, and a eflected View is used for the punch or guide. The eflected View, a mirror image, simplifies orientation locking devices are all in the same position. lan View Matrix.5 How To Specify The most common locking devices flat, double flat, and dowel are available. Simply select the type, then add the code to the component description shown on p.. HO TO OE Standard ocation F F Custom ocation Specify: Qty. Code (or &) Steel Example: 1 VJJ.,.9, X 3 VO 1.5,.156, X ocation Tolerance Flat unch F F eflected View owel F adial F adial / inch ' Guide Head own eflected View (unch) eflected View (Guide) lan View (Matrix) Flats F imension (.5 on Headed roducts) Headless ie uttons and Guides ody ia. 5 F ody ia F ody ia F owel Slots 7 epth 9 ength (from top of die button) The depth of the flat is taken from the shank, not the head, on punches. Key Flats vs. owel Slots Maximum hole dimensions in die buttons were designed with key flats in mind. There are instances where, if using a dowel slot in a headless die button, the dowel hole could break into the relief. For this reason, there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1 (custom location) are located.5 from centerline. However, when hole dimensions are approaching the high limit of, X4 (standard/alternate location) or X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and the relief hole. Note: hen the die button diameter is over.00, the centerline dimension is.5 on all dowels. To determine if you have an interference problem, see pp. -19 for information on ie utton construction. Standard & lternate ocations Standard ocation is at. lternate ocation is 9,, or 7. lternate ocations are available at no additional charge. Single Flats: X & X8 ocking evices unches ie uttons X Top ottom X8 N/ Top Order Example: X 9 ouble Flats: X3 ocking evices unches ie uttons X3 Top ottom Order Example: X3 9 Second Flat is always parallel to the first flat. dditional Flats (From Top) Code epth ength X81* X8* X83* X Full ength X85* X86* X* X Full ength X89* Specify imensions * not available on headed die buttons (X89 available only if flat is full length). owel Slots: X0**, X4, X41 & X ocking evices owel iameter X0**.1 X4.1 X41. X.0 Order Example: X0 **available on headless die buttons only F imension for Headed unches and ie uttons F imension for Headless ie uttons Only Custom ocations Custom ocation is any angle other than:, 9,, or 7. Single Flats: X5 & X9 ocking evices unches ie uttons X5 Top ottom X9 N/ Top Order Example: X5 135 ouble Flats: X6 ocking evices unches ie uttons X6 Top ottom Order Example: X6 135 dditional Flats (From Top) Code epth ength X91* X9* X93* X Full ength X95* X96* X97* X Full ength X99* Specify imensions * not available on headed die buttons (X99 available only if flat is full length). owel Slots: X1**, X7, X71 & X73 ocking evices owel iameter X1**.1 X7.1 X71. X73.0 Order Example: X F = owel ia. ody iameter X0, X X4, X F X41, X X, X ayton rogress Corporation ayton rogress Corporation

21 3 Form unch Shapes 01 1 ayton rogress Form the example below. Specify Form unches are also =(/) unches are available on alterations, if applicable. available on standard punch 33 round punches (i.e., those The shapes shown below blanks. 401 Form unches other designated as standard X are standard, but are not the than those are available as =(/) + must be ( - ) / shaped punches). only shapes ayton provides. specials hen ordering, change Others are available with a 01 1 =(/) 701 =(/) the X designator to a. detailed drawing attached to 701 must be - ) / =(/) 33 In addition, specify other the order dimensions, as shown in 1-19, 5 ays must be ( - ) / 444 K ± must be ( - ) / 1 HO TO OE 0 13 =(/) 70 Specify: Qty. Code Steel Shape lterations 70 must be ( - ) / must be ( - ) / =(/) Example: V 13 S XNT must be ( - ) / ±.001 is the point dimension of the product. The dimensions are not shown below. =(/) ± hen =, shank tolerance applies Qty. Shape 444 K V K 703 must be ( - ) / must be ( - ) / must be ( - ) / K =(/) =(/) K K + must be (K - ) / =(/) 3 =(/) 444 K =(/) must be ( - ) / 01 1 K 703 =(/) must be ( - ) / K 70 =(/) K 33 + must be ( - ) / K K + must be (K - ) / must be ( - ) / K =(/) 4 64 K K 713+ must be (K - ) / must be ( - ) / must be - ) / 1 =(/) =(/) =(/) 0 13 must be ( - ) / K =(/) =(/) 33 K + must be (K - ) / 34 must be - ) / =(/) =(/) must be ( - ) / must 34be ( - ) / 1 03 =(/) must be ( - ) / =(/) must be ( - ) / 1 33 must be ( - ) / =(/) 03 must be ( - ) / 1 33 =(/) 0 13 must be ( - ) / 711 =(/) must be ( - ) / must be ( - ) / =(/) must be ( - ) 44 / must be ( - ) / must + must 34be ( - ) / be ( - ) / 44 =(/) =(/) 04 =(/) =(/) =(/) must be ( - ) 04 / must be ( - ) / must be 1 ( - ) / must be 04 ( - ) / must be ( - ) / N =(/) must be ( - ) / must be ( - ) / =(/) 64 K 801 must be ( - ) / must be ( - ) / K 1 =(/) K =(/) K 11 4 K + must be (K - ) 04 3 / e ( - ) / =(/) K 11 =(/) 4 K + must be (K - ) / e 04 ( - ) / 3 K K + must be (K - ) / =(/) 3 must be ( - ) / =(/) =(/) must be ( - ) / K =(/) 444 K must be =(/) ( - ) / =(/) 3 64 K K 3 K K 4 K + must be (K - ) / must be ( - ) / K 11 =(/) 4 must be ( - ) / K + must be (K - ) / K K K + must be (K - ) / =(/) 64 K =(/) K K + must be (K - K ) 61/ K =(/) 4 K + must be (K - ) / =(/) K =(/) Form unch Shapes K N Form ie utton Shapes N 611 N N N N =(/) ayton ie uttons are change the X designator to available for all the Form a. ie uttons are available as unches shown here, i.e., headed or headless round punches designated as with 611 N N N 61 a counterbore N relief, or N standard X shaped punches. hen ordering, please tapered 81 relief. 81 as headed or headless with a N * (and ength) 61 61* (and ength) 9 =(/) N N * (and ength) 90 * (and ength) 0/ N N N N N 80 N N N N 80 N 811 N N 81 N HO TO OE Specify: Qty. Code Steel Shape N lterations Example: 4 VN M XNT N 0/ * (and ength) * (and ength) N N N N N N N N N N 80 N 811 N N 81 N 81N 33 * (and ength) will be per catalog standard, unless X is ordered. O... will be held to tolerance, i.e., ± , 5 ays N N N N ayton rogress Corporation ayton rogress Corporation

22 34 Jektole ata Jektole Components unch.06 (.03 for J & J3) E. Jektole with Keeper Key Jektole Cutaway.09 (.05 for J & J3) C Set Screw in Extension The Engineered Clearance erforating punch-to-die button clearances in metal stamping dies has been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (i =clearance per side). Standard practice has called for i5%, and is commonly known as regular clearance. egular clearance has been applied almost universally to all applications involving the perforation of ferrous materials. Jektole, the Engineered Clearance, is approximately twice regular clearance, i.e., i 10-1%. This means greater productivity, improved maintenance, and a better return on your tooling investment. In addition, clearances of up to i % are not uncommon with some hard materials. Clearance tests have been performed by ayton rogress to prove that increasing the clearance does not lessen hole quality a common thought by some designers and engineers. ayton clearance tests do, in fact, prove that the Jektole Engineered Clearance provides many advantages and benefits. Spring End Ground Square. H Jektole in C T Jektole In roduction equires less press tonnage educes the pressure required to strip the punch, which, in turn, reduces punch wear roduces minimal burr oubles often triples piece output per grind educes total punch costs Jektole In Maintenance Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension educes downtime for regrinding Standard Jektole ata IMENSION J J3 J4 J1 Std. Shank iameter oint Hole iameter Shank Hole iameter in Extension Keeper Key Number Jektole esign imits IMENSION J J3 J4 J1 Shank ia oint ia Max. oint gth Universal Jektole Components EJECTO INS J J3 J4 J1 Overall ength in iameter Head iameter H Hd. Thickness T SINGS J J3 J4 J1 Outside ia Free ength ressure (.1" re-load) and larger C E * * Keeper Key not available lbs SCES J J3 J4 J1 Screw Size #3-48 #5-40 #8-3 #10-3 1/4-8 5/16-4 Screw ength ayton rogress Corporation

23 Shear ngles 35 Shear ngles can be applied to all punch points. These angles are used primarily to reduce slug pulling. Single and ouble Shears can be used to reduce the punching force as well as minimize slug pulling. These alterations are prepriced and do not add to the standard delivery of the product. Shear ngles are also available on Classified Shapes, but are available as special order only. Standard head flat and dowel locations are at. Simply add the alteration code shown next to the drawings, and the angle desired, to your punch catalog number. Tolerance on all angles is ±15 minutes. not available on XS19, XS1, XS, and XS3. HO TO OE Code (or &) Steel lteration VO ,.300 XS3 3 For ound unches Only XS19 Nail oint XS0 Chamfer XS1 Conical For ound & Shape unches XS ouble Shear XS3 Single Shear Shown as reflected view. XS4 Single Shear ngle with Flat +0 width Versalus remium roducts recision, High-erformance unches and ilots Versalus unches and ilots are a premium line of precision, high-performance products that offer more features and benefits to users in industries where higher-than-normal production runs occur and where optimum performance is a MUST. Versalus is setting the new standard in high performance, according to tool companies and manufacturers who have field-tested the products. For example, a furniture hardware manufacturer realized a production run improvement from,000 to 5,000 a 1% increase. In another test, a tool and die company increased run-time-to-sharpening from,000 pieces to 00,000. Versalus gives users the real plus through improved production capabilities, increased uptime, and lower costs. For additional information or a copy of our latest Versalus catalog, contact your ayton rogress istributor. Versalus is a registered trademark of ayton rogress. ayton rogress Corporation

24 Commitment to Quality & Customer Satisfaction ayton amina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. s a customer-focused, world-class supplier of choice, we provide the brands, product breadth, distribution network and technical support for all your metal forming needs. Our goal is to give our customers the most innovative and valueadded products and services. * *ayton amina s line of anly products is available only to North merica. lease Order From: Clark & Osborne, 6617 Ferguson venue Indianapolis, IN hone FX sales@clarkandosborne.com 016 ayton amina Corporation. ll rights reserved. Form 900 7/16