Precision Punches, Pilots, Die Buttons, & Retainers. Better performance, longer runs, less downtime

Transcription

1 recision unches, ilots, ie uttons, & etainers etter performance, longer runs, less downtime

2 Versatile recision roducts roduct pplications Versatile unches, ilots, ie uttons, and etainers are built to exact tolerances and concentricity to provide superior alignment, better performance, longer runs, and less downtime. ayton Versatile products are considered top-of-the-line by regular users, and are mainstays in heavy industries with high-demand applications, such as automotive and major appliance manufacturing. Versatile punches and die buttons provide three times better alignment than other major brands, thus assuring longer runs and better part performance. Versatile die buttons with tapered relief have no overhand and no step (unlike conventional counter-bored relief); provide positive slug control; and never fail due to lack of support of the cutting edge. ayton s Versatile precision product line includes: Jektole unches (slug ejection punches); egular unches; egular ilots; ositive ick-up ilots; Compact ositive ick- Up ilots; traight and lank unches; Clospace unches; ie uttons; etainers; Guide ushings; and others, including Quill ushings, Micro Guides, Misfeed etectors, and ocking evices. tandard sizes and standard alterations are shown in this catalog within individual product sections. ayton lug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die buttons (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton lug Control has no effect on hole size, and will not require any changes in current regrind practices. Ordering Information Each page contains detailed instructions on how to order specific ayton Versatile products. Individual drawings show product shape, dimensions, tolerances, and concentricity. hen ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. In the example below, the type specified is V. V stands for Versatile, stands for punch, and stands for rectangle. is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (.5"). 1 is the shank length, which is coded by inches and quarter-inches (one inch and two quarters). 3 is the overall length, coded by inches and quarterinches. Finally,. and.135 represent the point or hole size dimensions. O TO OE Qty. 5 V tandard lterations unches, pilots, and die buttons are available in sizes other than those listed in the catalog. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X for the point length. ee the foldout tabs in the individual product sections for these and other special order designations. X Jektole is a registered trademark of ayton rogress Corporation. TM ll Triliteral esignators are trademarks of ayton rogress Corporation. 007 ayton rogress Corporation. ll ights eserved. X ayton rogress Corporation

3 Contents 3 unches tandard hapes X O K unches (cont d) VX 9 pring ilot ushings/guides (cont'd) MEX/MFX/MGX 5 Micro Guides roduct esignation Each page contains detailed instructions on how to order specific ayton Versatile products. In addition, use the following chart to define the product as a part number. J N V VJ_ Jektole 4, 5 ound/hape V_ egular 6, 7 ound/hape VT ilots 8, 9 egular V ilots 10, 11 ositive ick-up VUC/VC ilots 1, 13 Compact ositive ick-up VJ/V lanks 14, 15 Jektole /egular VYX/VUX traight 16 Jektole /egular Clospace 17 traight/egular/lanks VJ_/V_ Extended ange 8 ound/hape Y Z ie uttons VN_/ V_ ie uttons ound/hape K_/K_ EM 19 utton lanks eadless/eaded etainers V etainers 0 Multi-head/Multi-ocation TM VT/VT etainers 1 ingle-head/true-ocation TM ushings/guides VG/VF/VE 4 Guide ushings MX/MX 5 Micro uttons VQX/VFQ 6 Quill ushings/guides VMX 7 Misfeed etectors Miscellaneous/Other Classified hapes, 3 ocking evices 30, Key Flats/owel lots Jektole ata 3 Other ayton roducts 33 Versalus roducts 34, 35 Example: V iameter () is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart ine roduct hape V for Versatile for unch (egular) for ectangle ress-fit ia. (shank diameter) Coded by the first digits of dec. equiv. (.5). 1 hank ength Coded by inches and quarter-inches (1 inch and quarters). 3 Overall ength Coded by inches and quarter-inches ( inches and 3 quarters). roduct eries ength oint or ole ize V 13.,.135 Catalog Number imensions s pecified Code Code Code Classified hapes Classified shapes (83 common shapes, no detailing required) are available on all punches, solid die buttons, and guide bushings as indicated in this catalog. ee pp., 3 for more information and special instructions. lso, see individual product pages and pp. 30, for additional information on orientation and views. Clearance Normal grinding methods produce: ➊.007 max fillet on the punch matching corner shape on the die button unch ➋.007 max fillet on the die button matching corner shape on the punch. Matrix ayton rogress Corporation

4 4 Jektole unches Jektole unches 5 tandard lterations Jektole unches 556 nt h. 0 teel:, M (C 60-63), (C 63-65) ll heads are drawn to C & Tolerance 0 to nal information. **ee p.3 for additional information ress-in ead VJ_ *.8 * *.15 when =. *.15 when =. ress-in ead hank ound Code oint hape ound hape Code gth. Min. ange Min. Min. Min. ange Max. Min. Min. Max X X X /G X /G VJX VJO VJ VJK VJ VJJ VJN ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. (pecify) VJV VJY VJZ ➋ harp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less G = ** Jektole Group J J3 J J3 J J3 J3 Features/enefits Jektole punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights. O TO OE pecify: Qty. Code (or &) teel Example: VJX.5 1 VJ 0.,.9, X Note: The standard location of a key flat is at 0. ee p. for more information on flats and dowel slots. 1 ay tandard lterations 90 eflected View Jektole punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see tandard lterations on the front of the pullout tab in this section for other special order designators. 0 (X) urface Coatings ome catalog products can be coated to increase hardness, reduce galling, and improve wear and/or X corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN) used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoT TM (XNM) V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000". pprox. hardness: *Vickers 00. aykool TM (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & XNT aytin + 3 days M & XN aytn + 4 days M & XN aykote + 8 days M & XCN TiCN + 3 days M & XNM MoT + 7 days M & XN + 8 days M & XC aykool + 1 days M & X. Min. X X X X, X X and imensions maller than tandard oint ength Other than tandard X educed hank iameter ead diameter does not change with body diameter. hank ia. 5 6 Min. X min. (ef.) XK X X No ide ole For air ejection. No cost. traight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 Example: =.5 =.1 (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately Min. Overall ength hortened tock removal from point end which shortens length. To maintain, specify X. recision Overall ength ame as X except overall length is held to ±.001. Thinner ead than tandard tock removal from head end which shortens overall length. recision ead Thickness ame as except head thick ness tolerance is held to ± educed ead iameter Minimum head diameter equals XJ +3 days X For X, add three days to delivery. X X X X oint ength Code Min. (ounds) Min. (hapes) VJ_ VJ_ VJ_ VJ_.7.7 VJ_.7.7 VJ_ VJ_ VJ_ VJ_ VJ_ X maller Jektole Components ee p. 3. *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoT is a trademark of Ionond Inc. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

5 6 r unches egular unches egular unches 7 tandard lterations egular unches 78 C 60-63), teel:, (C M 63-65) (C 60-63), (C 63-65) rawn to C ll heads are drawn to C & to Tolerance to.0003 nt h. V_ V_ hank oundcode oint hape ound hape Code Min. ange gth. Min. Min. Max. ange Min. Min. Max X X X /G X /G ress-in 0 ead *.8 * *.15 when =.1 or *.15. when =.1 or. ress-in ead VX VO V VK V VJ VN ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown (pecify) VV VY VZ ➋ harp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less. G = Features/enefits egular Versatile punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality. O TO OE pecify: Qty. Code (or &) teel Example: VX. 1 VJ ,.065 M, XN Note: The standard location of a key flat is at 0. ee p. for more information on flats and dowel slots. 1 ay tandard lterations 90 eflected View egular Versatile punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is longer than standard, designate X as the point length. lso see tandard lterations on the front of the pullout tab in this section for other special order designators. 0 (X) urface Coatings ome catalog products can be coated to increase hardness, reduce galling, and improve wear and/or X corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN) used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoT TM (XNM) V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000". pprox. hardness: *Vickers 00. aykool TM (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & XNT aytin + 3 days M & XN aytn + 4 days M & XN aykote + 8 days M & XCN TiCN + 3 days M & XNM MoT + 7 days M & XN + 8 days M & XC aykool + 1 days M & *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoT is a trademark of Ionond Inc. X 1 V_.04* V_ V_ V_ V_ V_ V_ V_ V_ V_ V_ *.0 for.0 X educed hank iameter ead diameter does not change with body diameter. hank ia Min. X min. (ef.). Min. X X X X X Overall ength hortened tock removal from point end which shortens length. To maintain, specify X. recision Overall ength ame as X except overall length is held to ±.001. Thinner ead than tandard tock removal from head end which shortens overall length. recision ead Thickness ame as except head thick ness tolerance is held to ± educed ead iameter Minimum head diameter equals traight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00. Example: =.5 = (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately Min. X, X X X and imensions maller than tandard oint ength Other than tandard For X and X3, add three days to delivery. X X X3 X X oint ength Code Min. (ounds) Min. (hapes) X rogress Corporation ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

6 8 egular ilots ** egular ilots+.0 unch ength (ef.) **.15 when =.1 or..5* *ength slightly less for ias. under.38 9 tandard lterations egular ilots 10 9 teel:, M drawn to ll C heads are drawn to C to Tolerance to.0003 shank tolerance hen =, applies. shank tolerance applies. oint gth ress-in ead VT ress-in ead.09 Full ia. ead **.8 ** *.00 *ength slightly + + less for ias under.38 unch ength (ef.) unch ength (ef.) **.15 when =.1**.15 or. when =.1 or. hank ound oint ound oint iameters Under Over Code Min. gth. ange Code Min. ange X 1.5 X End of Cut unch ess Than arabolic oint hape for mooth ick-up ction Full iameter ead *.09 Full ia. ead *ength slightly less for ias. under.38 oint iameters End of Cut unch.5 ess Than.5 arabolic oint hape for mooth ick-up ction Under Full iameter ead Over Features/enefits egular Versatile pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications. O TO OE pecify: Qty. Code teel Example: 3 VT.51 M VT M, XNT 1 ay tandard lterations egular Versatile pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is longer than standard, designate X as the point length. lso see tandard lterations on the front of the pullout tab in this section for other special order designators. urface Coatings ome catalog products can be coated to increase hardness, reduce galling, and improve wear and/or X corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN) used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoT TM (XNM) V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000". pprox. hardness: *Vickers 00. aykool TM (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XN aykote + 8 days M XCN TiCN + 3 days M XNM MoT + 7 days M XN + 8 days M XC aykool + 1 days M *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoT is a trademark of Ionond Inc.. min. (ef.). Min. X X X. Min. traight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 Example: =.5 = (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. X X maller imension than tandard X oint ength Other than tandard X X X3 oint ength Code Min. (ounds) 1 VT VT VT VT VT VT VT VT VT VT VT X educed hank iameter ead diameter does not change with body diameter. hank ia Min. X X Overall ength hortened tock removal from point end which shortens length. To maintain, specify X. Thinner ead than tandard tock removal from head end which shortens overall length. recision ead Thickness ame as except head thick ness tolerance is held to ± educed ead iameter Minimum head diameter equals For X and X3, add three days to delivery. X ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

7 10 ositive ick-up ilots ositive ick-up ilots 11 tandard lterations ositive ick-up ilots 1 11 teel:, M (C 60-63) ll heads are drawn to C Tolerance 0 to.0003 hen =, Tolerance is 0 04 hen =, shank tolerance applies. V Order any length shown. If you require a length between those shown, designate X. Example: You require a length of Order 5, then show X ee ow to Order example on the next page. X is available down to 1.5. Note shank length limitation of.. ( length may be shorter than shown when X is under the shortest length shown.) There is no additional charge for X. hank Code oint gth ound Min. ange X *N n /M M only ]+.13 *N when =[(-.057)/.78]+.13 dimension is when less than dimension n shown is in less chart. than n shown in chart *.8 *.15 when = ress-in ead N 40 Included Code V Geometry provides smoother pick-up without risk of distortion of hole. M only Greater positioning moves stock farther than conventional pilots Features/enefits ayton Versatile positive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots. O TO OE pecify: Qty. Code X teel Example: 6 V M 1 ay tandard lterations Versatile positive pick-up pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see tandard lterations on the front of the pullout tab in this section for other special order designators. urface Coatings ome catalog products can be coated to increase hardness, reduce galling, and improve wear and/or X corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN) used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoT TM (XNM) V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000". pprox. hardness: *Vickers 00. aykool TM (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XN aykote + 8 days M XCN TiCN + 3 days M XNM MoT + 7 days M XN + 8 days M XC aykool + 1 days M X educed hank iameter ead iameter does not change with body diameter. hank ia. 5 6 Min. X min. (ef.). Min. X X X X traight efore adius To determine ength of adius lend () 1. Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00. X imension maller than tandard X. Min. For X and X3, add three days to delivery. Overall ength hortened ee note p.10. Thinner ead than tandard tock removal from head end which shortens overall length. recision ead Thickness ame as except head thick ness tolerance is held to ± educed ead iameter Minimum head diameter equals Example: = =.1 (-)/=(.5.1)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. X oint ength Other than tandard pecify X, X, or X3 and length (see chart below). X X X3 oint ength Code Min. (ounds) V V V V V V V V V V X *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoT is a trademark of Ionond Inc. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

8 1 Compact ositive ick-up ilots Compact ositive ick-up ilots 13 tandard lterations Compact ilots teel:, M (C 60-63), (C 63-65) VUC traight ead ange *ny length is available within catalog range. pecify X and length. N VUC traight * teel:, M (C 60-63), (C 63-65) VC ointed hank Code ead Min. X *N =[(-.057)/.78]+.13 when dimension is less than n shown in chart. ange *N n VC ointed to ** **ny length is available within catalog range. pecify X and length. The 1.1 is maintained. ecause 1.1 is standard, use alteration code X for different length (0.060 min.). ( 1 ) urface Coatings ome catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers aytn TM (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for, dual phase, and TI steels. pprox. hardness: * Vickers Code/elivery XNT aytin + 3 days M XCN TiCN + 3 days M XN aytn + 4 days M.1 X 1 (1).1 is maintained. X X imension maller than tandard X 1 onger than tandard hortened tock removal from point end. 1 length is maintained. Thinner ead than tandard.1 tock removal from head end which shortens overall length. recision ead Thickness ame as except head 1 thick ness tolerance is held to ± educed ead iameter Minimum head diameter equals O TO OE pecify: Qty. Code lt. teel Example: 5 VUC.80 X VC ays tandard lterations Versatile compact positive pick-up pilots are available in sizes other than those shown in the charts on pp. 1, 13. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g, X. If the 1 (VC only) is other than standard, designate X as the variable length. lso see tandard lterations on the front of the pullout tab in this section for other special order designators. Features/enefits ayton Versatile Compact ositive ick-up ilots mounted in a guided stripper provide exceptional resistance to lateral deflection. typical longer pilot may have several inches of exposed, unsupported surface. s bending or forming takes place, this lateral deflection can create excessive force on the pilot. ometimes, the strength of the pilot as well as the function of the other die set components can be compromised. ayton Compact ilots provide virtually no unsupported surface that is susceptible to sideways movement, stress, or wear. ilots always maintain the proper extension, and there is no need to move or adjust the pilot during regrinding. ayton Compact ilots are rigid during use; last longer; and are ideally suited for high-demand applications. *Vickers used when C exceeds 80. aytin is a registered trademark of ayton rogress. aytn is a trademark of ayton rogress. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

9 14 unch lanks Jektole & egular unch lanks Jektole & egular VJ Jektole V egular * *.15 when =.15 or. oint hank oint Code ** gth. gth. Jektole Code Code Group VJ V N/ N/ **ee p.3 for additional information. (ef.) VJ V *.15 when =.15 or * *.15 when =.15 or V J J3 J J3 J J3 J3 N/ teel:, M (C 60-63), (C 63-65) ll heads are drawn to C Features/enefits ayton unch lanks are an ideal cost-effective alternative in applications where ayton standard shape configurations or our classified shapes do not meet customer requirements. lanks available in a full range of standard lengths from 1.5" to 7.00" can be custom-ground to meet virtually any customer requirement. O TO OE pecify: Qty. Code teel Example: 4 VJ 3 V 00 M 1 ay ayton lug Control ayton lug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton lug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use ayton lug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the lug Control alteration. (e cannot guarantee the retention of slugs when clearance exceeds 10% per side.) Ordering ayton lug Control is easy to specify and order. imply add the information that is unique to your application to the die button catalog number. lease specify XC for alteration and show material thickness (inches) and clearance per side (percentage). O TO OE Catalog Number Your pecs Inch VNX 6. XC MT5 C 5 lt. Mat l Clear Code Thickness er ide (inches) (%) For additional information, contact your ayton distributor. urface Coatings ome catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN) a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT) applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN) ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN) used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN) very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoT TM (XNM) V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XN the ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000". pprox. hardness: *Vickers 00. aykool TM (XC) cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & XNT aytin + 3 days M & XN aytn + 4 days M & XN aykote + 8 days M & XCN TiCN + 3 days M & XNM MoT + 7 days M & XN + 8 days M & XC aykool + 1 days M & *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoT is a trademark of Ionond Inc. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

10 16 ht traight unches unches and Jektole egular and egular Clospace unches 17 tandard lterations traight and Clospace unches 17 (C 60-63) teel:, M (C 60-63) drawn ll to C heads are drawn to C Tolerance 0 O TO OE 1 ay VYX VUX VYX VUX T ead ead C ange ead ead C * * ia. Thk. Vent ia. Thk. Vent Jektole Jektole T ole T.00 ole Group Group J J J3 J ee.85 ee.85 VYX G G VUX N/ N/ N/ N/ onal information. *ee p.3 for additional information. pecify: Qty. teel teel VYX Example:.34 5 VYX.34 VUX VUX.49 M 35 M 5 +0 T C Vent ole C Vent ole tandard lterations tandard lterations VYX VUX 0 0 Versatile straight and Versatile clospace straight punches and clospace are punches are available in sizes other available than in those sizes shown other than in the those shown in the chart above and on chart p.17. above and on p.17. hen ordering, you hen are asked ordering, to specify you are different asked to specify different designations for various designations non-standard for various dimensions. non-standard dimensions. For example, if the For dimension example, if is the outside dimension the is outside the standard range, an standard X is placed range, in an front X of is the placed in front of the dimension, e.g., X. dimension, lso see e.g., tandard X. lso see tandard lterations on the lterations front of the on pullout the front tab in of this the pullout tab in this section for other special section order for other designators. special order designators. VYX VUX VXX, VC, M VX,VV M teel:, M (C 60-63) VXX, VCX, and VC heads are drawn to C Tolerance 0 to.0003 unches, lanks 1 ay O TO OE pecify: Qty. Code teel Example: 5 VCX M traight unches VXX VX egular unches VCX VVX unch lanks VC VV VCX, M VVX M ead oint hank ia. gth. ange Code N/ N/ N/ urface Coatings urface (VYX, Coatings VX) (VYX, VX) traight unches ome catalog products ome can catalog be coated products to increase can be coated to increase hardness, reduce hardness, galling, and reduce improve galling, wear and/or improve wear and/or corrosion resistance. corrosion The available resistance. coatings The available are coatings are listed below. lso, listed see the below. chart lso, at the see bottom the chart of this at the bottom of this X X page for delivery times. page for delivery times. aytride (XN) a aytride low-cost surface (XN) a application low-cost surface application that treats all exposed that treats surfaces. all exposed Ideal for surfaces. punches Ideal for punches and die buttons. rovides and die buttons. high dimensional rovides stability. high dimensional stability. pprox. hardness: pprox. C73. hardness: C73. aytin (XNT) applied aytin via (XNT) applied V (physical via vapor V (physical vapor deposition). rovides deposition). extreme rovides hardness extreme (hard as hardness (hard as carbide) and excellent carbide) lubricity and excellent when used lubricity with a when used with a lubricant. Not recommended lubricant. Not for recommended stainless steel, for stainless steel, copper, or nickel. pprox. copper, hardness: or nickel. pprox. *Vickers hardness: 300. *Vickers 300. aytn TM (XN) ultra-hard, aytn TM (XN) ultra-hard, high-aluminum V high-aluminum V coating. bsorbs coating. shear stress bsorbs and provides shear stress high and provides high temperature resistance. temperature Ideal for resistance., dual Ideal phase, for, dual phase, and TI steels. and pprox. TI hardness: steels. pprox. *Vickers hardness: *Vickers aykote TM (XN) used aykote for TM extrusion/forming (XN) used extrusion/forming applications. Not recommended applications. Not for recommended stainless steel, for stainless steel, copper, or nickel. copper, Tolerance or nickel. is ±.000". Tolerance pprox. is ±.000". pprox. hardness: *Vickers hardness: 300. *Vickers 300. TiCN (XCN) very hard TiCN V, (XCN) very thin film. hard rovides V, thin ultra film. rovides ultra hardness (harder than hardness carbide) (harder and than superior carbide) abrasive and superior abrasive wear resistance. pprox. wear resistance. hardness: pprox. *Vickers hardness: *Vickers Clospace unches MoT TM (XNM) V, MoT solid TM (XNM) V, film. roduces solid lower film. roduces lower coefficient of friction coefficient than other of friction coatings. than rovides other coatings. rovides lteration roduct Code VXX VX VCX VVX excellent lubricity. excellent pprox. lubricity. hardness: pprox. *Vickers hardness: 000. *Vickers 000. X VC VV XN the ultimate XN the coating for ultimate extrusion coating and forming extrusion and forming X applications. lso applications. works well in lso shaving works operations. well in shaving operations. Tolerance is ±.000". Tolerance pprox. is hardness: ±.000". pprox. *Vickers hardness: 00. *Vickers 00. aykool TM (XC) cryogenic aykool TM (XC) cryogenic steel conditioning steel conditioning X process, used primarily process, with used hard, primarily thick materials. with hard, thick materials. Improves strength, Improves toughness, strength, and dimensional toughness, and dimensional X stability. stability. Code/elivery Code/elivery XN aytride XN + aytride 3 days + M3 days MFor an explanation of the alteration XNT aytin XNT + aytin 3 days + M3 days Mcodes shown above, see the tandard XN aytn XN + aytn 4 days + M4 days Mlterations, egular unches on the p.7 XN aykote XN + aykote 8 days + M8 days M pullout tab. XCN TiCN XCN + TiCN 3 days + M3 days M XNM MoT XNM + MoT 7 days + M7 days M XN XN + 8 days + M8 days M XC aykool XC + aykool 1 days + M1 days M *Vickers used when C *Vickers exceeds used 80. when C exceeds 80. aytride and aytin are aytride registered and trademarks aytin are of registered ayton rogress. trademarks of ayton rogress. aytn, aykote, and aytn, aykool are aykote, trademarks and aykool of ayton are rogress. trademarks of ayton rogress. MoT is a trademark of Ionond MoT is a Inc. trademark of Ionond Inc. / Overall ength hortened tock removal from point end. recision Overall ength ame as X except overall length is held to ±.001. Thinner ead than tandard tock removal from head end which shortens overall length. recision ead Thickness ame as except head thick ness tolerance is held to ± educed ead iameter Minimum head diameter equals rogress Corporation ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

11 uttons ie uttons EM ie utton lanks 19 tandard lterations ie uttons 0 19 X VNX VN_ lerance & 0 Tolerance to.0003 VX VN_ VX V_ re with hown optional here key with flat. optional ee p.. key flat. ee p.. l, M teel: (C 60-63),, M (C (C 60-63), 63-65) (C 63-65).15 traight ound and Tapered Tapered ound elief /inch/side 4 to to to 5* 5* 5* Tapered elief ound.006 elief /inch/side 0/inch/side or or holes holes *3 f or holes der der.. under. VNX/VN VNX/VN 0 V_ O TO OE O TO OE ress-in ead VX/V VX/V ress-in ead 5 5.8* * *.15 when = *.15.when =. pecify: Qty. pecify: Code Qty. (or Code &) teel (or &) teel Example: 4 VN Example: 4 11 VN.07, ,, X8.16, X8 3 VO 3 1 VO.5, , M, X.156 M, X.0 o d y ound o d y ound hape hape pe Code ange Code Min. ange Max. /G Min..0 Max..65 /G V VN /V nly, M only lerance & Tolerance Tolerance nce to V_X V_O V_X V_ V_O V_K V_ V_ V_K V_ (pecify) (pecify) ur & ➊ Check your & Matrix Construction to be dimensions to be iagonal certain G the diagonal G - ia. 1 ay - ia. 1 ay ceed the does not exceed the.15 hown. maximum V_J shown. V_N V_J traight V_V V_N V_Y V_V V_Z V_Y V_Z 15-1 ia. ays 15-1 ia. ays and 1 and larger 41 ays and larger 4 ays Tapered G ound elief G = = /inch/side to 5* Tapered Construction ee page 5 (MX ee and page ie utton Construction ound MX) 5 (MX and MX) tton Construction elief tandard tandard lterations lterations for die button construction for die.006 button /inch/side where construction where 0 Versatile die buttons are available in sizes other *3 is f or.06 holes and less. is.06 and less. Versatile die buttons are available in sizes other under. than those shown than in those the chart shown above. in the chart above. ound hape hape hen ordering, hen you are ordering, asked you to specify are asked different to specify different Tapered ound elief designations for designations various non-standard for various dimensions. non-standard dimensions /inch/side For example, if For the example, dimension if the is outside dimension the is outside the traight traight Tapered Tapered standard range, standard X is range, placed an in X front is placed of the in front of the Tapered ound and elief and hape elief hape dimension, elief e.g., dimension, X. lso e.g., see X. tandard lso see tandard /inch/side.006 /inch/side.006 /inch/side lterations on lterations the front of on the the pullout front tab of the in this pullout tab in this section for other section special for order other designators. special order designators. hen <.06 hen <.06 and teel: M (C 60-63) ound 5 0 = > O TO OE KU KE eadless KU KE eaded.0005 to pecify: Qty. Code teel Example: 6 KE X.00 M 5 KU 11.0 M tandard 1 ay arger 3 ays 1.70 and larger (any ) 4 ays KU KE.15 Features/enefits elect either round K eadless or K eaded EM ie utton lanks. elief hole () provides sufficient clearance for slug removal during the stamping process in both versions of both types. KU and KU lanks are provided with a small straight through hole. They are commonly used for wire and vertical EM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a round straight relief; Unless pecified ress-in ead Unless pecified ress-in ead KU KE Unless pecified Unless pecified ody K_U K_E Code td. Optional td. Optional...93* K_ K_ K_ tandard will be provided, unless otherwise specified. *eadless Only in conventional EM applications, you can customize the size of the relief to the shape you are cutting. KE and KE lanks are used with conventional (vertical) EM machines. The hole () is used to introduce dielectric to the spark gap to flush away eroded particles of steel. For the fastest delivery, use the hole () dimension given in the chart. If a larger hole is desired, simply specify X and indicate the dimension. ayton lug Control ayton lug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton lug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use ayton lug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the lug Control alteration. (e cannot guarantee the retention of slugs when clearance exceeds 10% per side.) Ordering ayton lug Control is easy to specify and order. imply add the information that is unique to your application to the die button catalog number. lease specify XC for alteration and show material thickness (inches) and clearance per side (percentage). O TO OE Catalog Number Your pecs Inch VNX 6. XC MT5 C 5 lt. Mat l Clear Code Thickness er ide (inches) (%) For additional information, contact your ayton distributor. X, X and imensions arger than tandard ody Max Code /G X and ength horter (no charge) or onger than tandard ounds ole ange Max Over.0 X or X X educed ody iameter ead diameter does not change with body reduction. ody Min Max Code X /G X X 5 min. X Overall ength hortened Min. overall length:. recision Overall ength ame as X except overall length is held to ±.001. Thinner ead than tandard tock removal from head end which shortens overall length. recision ead Thickness ame as except head thickness tolerance is held to ± educed ead iameter Minimum head diameter equals XC lug Control eliminates slug pulling (hen ordering ayton lug Control, please specify XC in place of the standard die button code, as well as your specifications. ee the ow to Order example on the front of this tab.) XN +3 days aytride unique wear-resistant urface treatment for M & only. X / 5 t ayton rogress Corporation Tapered max ayton rogress Corporation ayton rogress Corporation

12 0 Multi-ocation etainers etainers e ead Multiple unch ead etainer unch etainer True ocation etainers ingle ead 1 tandard lterations Multi-ocation TM etainers 1 ays ays 1-6 oles, 5 ays 7+ oles, 8 ays V V O TO OE V Example: Catalog Catalog etainer pecial ize No. No. pecial ize V 3070 Multi-ocation TM Multi-ocation etainers TM etainers mponent ole ocation Component ocking ocation evice ocking evice pe izeno. X xis Y xis ize ocation X xis Y xis ocation 5/ 5/ el owel F.*.F.* atum View from the punch View head from side. the punch head side. V = 1.00 V15 = 1.5 T pecify screw and dowel pecify size screw and and location. dowel size and location. pace equirements pace equirements T T C. 5/ C..5 5/ VJ X 90 X ole eference ole eference ar Clear e: atum oint e: atum oint scr. T Jackscr..9 T owel oles ±.0003 owel oles ±.0003 *lip Fit crew oles ±.005 crew oles ±.005 Component Component ±.0003 k of the ee pullout the back tab of for the additional pullout tab information additional V information ocking evices. on V ocking evices. oles oles ±.0003 on etainers Multi-ocation require etainers special order require forms, special which order are available forms, which on request. are available on request. imensions pecify from all the dimensions datum: Use from the drawing datum: above Use the for drawing reference. above for reference. s a trademark Multi-ocation of ayton rogress is a trademark Corporation. of ayton rogress Corporation. atum V = 1.00 V15 = 1.5 T VT G ±.005 G ±.005 VT For ound unches K ±.005 Y 9 ±.0004 U lip fit for.5 dowel (. for VT ) places ± VT For haped unches X ±.0004 Counter bored and tapped for top or bottom mounting G ±.005 G ±.005 K ±.005 Y 9 ±.0004 U Code G K U X Y VT/VT etainer sets include: owels crews True ocation is a trademark of ayton rogress Corporation VT O TO OE 1 ay lip fit for.5 dowel (. for VT ) places ±.0004 M (ad.) X ± Counter bored and tapped for top or bottom mounting pecify: Qty. Code Example: 3 VT 4 VT 6 crew ize Tapped ole ocking Mechanism The locking mechanism for the Multi-ocation V etainer and the True ocation VT etainer (for shaped punches) is part of the retainer itself, and is used to lock the shaped punches, thus providing accurate radial location. The flat for the VT etainer is always located as shown in the drawing on the left. The flats for the V etainer can be located at any angle by specifying the angle from 0. 0 tandard ocation pecify radial location on V etainers for shaped punches. Flat Tolerances F FT 0 I.001/inch him/acking late.071 or.9 ±.005 Clearance oles (5) Custom ocation him lates can be used as an effective way to accurately time pilot entry, or used as a backing plate. him lates can also be used on any ayton rogress triangular-shaped retainers. Thickness T.9 (c54-56).071 (oft) 5 U 0648 U 06 U 1048 U 10 U 1348 U 6 U 1648 U 16 U 048 U 0 85 U 48 U U 548 U 5 15 U 348 U 8 0 tandard Jackscrew ole Jackscrews make it easier to pull retainers off the dowels. pecial ize ny amount of material can be removed from the sides of the retainer for a custom size. Edges are saw cut ±.03. Clearance oles Clearance holes or tapped holes can be detailed, as shown in the order example. oles are drilled through the retainer unless otherwise specified. ocation ±0 iameter The following alterations require detailed drawings: Notches Notches to clear other tooling can be added to any side of the retainer. Notches are saw cut ±.03. ngles s with notches, angles can be added to clear other tooling in the die. ngles are saw cut ± /8-16. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

13 sified Classified hapes hapes Classified hapes 3 Classified hapes Ordering Information 4 3 d shapes Classified (83 compes, no mon detailing shapes, no detailing shapes (83 Keys com- ) are available required) on are all available on all, die buttons, punches, and die buttons, and shings, guide as indicated bushings, as indicated talog. in The this 83 catalog. availmon shapes able common are shapes are The 83 avail- ere and shown on p. here 3. and on p. 3. C the outside lso, see of the outside of the b for notes pullout and tab for notes and references. drawing references. g Information Ordering Information Keys imensions * Corner imensions s should imensions be the theop corners retical for sharp shapes corners for shapes should be the theo- C34, C, C61, C4, and C34, C88. C61, and C88. ome owever, reduction some of reduction of nsions these will dimensions result from will result from unch fitting and the die button punch and die Triangles/Trapezoids button Triangles/Trapezoids itions under where conditions the clear- where the C36clear- C36 C* ance less is per.005 side. or less per 5 or side. nter hape Center centered hapes on are the centered on the nks as punch shown. shanks hapes as shown. hapes shings guide and die bushings buttons and die buttons ntered are as also shown centered with as shown with C3 ion of the shapes exception C of and shapes C and to clearance, C34. ue the to clearance, the on these dimension shapes on will these shapes will tered. not be centered. ounds Flatted ounds C10** C11** C61* = 3 sides (equilateral) = 3 sides (equilateral) C5* 0 C3 C5* C4* C* C4* C6 C11** C33** C33** C5** C5** G G = G C C61* C6 C30 C3 C6 C30 C3 C6 Mono obesmono obes Multi obes Multi obes C13 C54 C14 C17 C19 C57 C0 = G C13 C14 C17 C54 C53 C19 C59 C55 C56 C57 C58 C C0 C60 C53 C55 C56 C58 C C59 C60 Miscellaneous C40 C4* C93 C65 C8** C16 Ts C44 1 C = = C C64 C7 C9 C34 C66 Us C C71 C51 C74 C76 C69 C45 C68 C70 C7 C73 C C67 s C46 C78 C48 C81 C47 C C77 C79 C80 C83 C8 C84 0 olygons C1** uo Tees C1 C9 C35 = Even No. of ides C36 C88* C C39 = Odd No. of ides = No. of teeth (3, 4, 6 or 8 only) C85** C91 C15 C86 = Even No. of ides C C89 C38 = Odd No. of ides C90 (4) 1 = No. of teeth (3, 4, 6 or 8 only) eflected View unches and Guides lan View unch 0º unch eflected Views The reflected view is used for punches and guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a plan view from the head end, in which the point shape is shown dotted. reflected view is shown with solid lines. Orientation and ocking The locking device orientation is standard at 0. For types of locking methods and custom locations, see p. 30. Clearance Normal grinding methods produce ➊.007 max fillet on the punch and ➋.007 max fillet on the die button with matching corner shape on the die button and punch, respectively. hen ordering die buttons, please specify 0º Guide ead own punch dimensions and clearance per side (i). (If the clearance is.005 i, ayton will break sharp corners when the punches and die buttons are ordered together.) 0º 0 lan View Matrix 0º eflected View unch Matrix X5 0. ee ** product Now standard. pages. ee product pages. *ee Corner imensions note on p.. ton rogress ayton Corporation rogress Corporation ayton rogress Corporation ayton rogress Corporation

14 4 Guide ushings VG 0 04 C VF 0 04 C VG_ VF_ VE_ V V teel: (C 60-63) & Tolerance 0 to.0003 ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. 1 ay V_X V_O V_ V_K V_ (pecify) V_J V_N V_V V_Y V_Z G =.0 VE +.15 C V eflected View 0 (X) 5 +0 Note: The standard location of a key flat is at 0. ee p. for more information. ody ound hape C ore ia. Code ange Min. Max. /G C eadless VG_ ead. own VF_ ead Up. VE_ pplications Guide bushings should be ordered a minimum of.0005 larger than the punch point diameter with which they are to be used. lterations Guide ushings roduct ounds hapes For an explanation of the alteration codes shown above, see the tandard lterations, egular unches on the p.7 pullout tab. Guide Chart ole ange or G and ength V Up to O TO OE pecify: Qty. Code (or &) Example: 4 VEX VFO.,.0 ayton rogress Corporation

15 Micro Guides/ie uttons 5 MEX MX teel: (C 60-63) & Tolerance 0 to.0003 Guides, ie uttons 3 ays Guide Chart ole ange and ength V Up to MGX eadless Guide MFX ead-own Guide MEX ead-up Guide MX eadless ie utton MX eaded ie utton MGX MFX ody ange C ore ia. Code C N/ N/ X M_X MX V Tapered elief.004 /inch/side /inch/side 0 MGX Guides C ie uttons > V to +5 4 MEX MFX MX Tapered elief.006 /inch/side C C V V O TO OE pecify: Qty. Code (or &) Example: 3 MEX.06 3 MGX MFX MX.060 MX Tapered elief.004 /inch/side /inch/side to MX Tapered elief.006 /inch/side ayton rogress Corporation

16 6 Quill ushings/guides VQX VFQ Ground earing urface (min.) ress-in 0 ead teel: (C 60-63) earing: ronze (VFQ) imitations ody X X Code Min. Max. Min. X Max Note: No alterations available on VFQ. VFQ, as shown above, comes complete with a halo washer that provides a head at both ends. Quill ushing lterations X educed hank iameter educed ead iameter X Overall ength hortened X imensions arger than tandard ody unch ole Code VQX ress Fit Quill ushings VFQ Quill Guide ushings Matched Quill ets Matched Quill ets are ideal for small hole applications where the risk of punch breakage is extremely high and where replacement costs must be considered. erfect lignment Ground bearings at both ends of the Quill ushing assure precise punch-to-punch alignment. This eliminates the bending influence of unrelieved bushing holes, which are difficult to manufacture straight. ayton manufactures products with a.00 to.003 relief per side between bearing surfaces, which eliminates this problem. No tock istortion isk uring stripping, the punch tends to pull the stock into the stripper void, which may cause part distortion. ayton eliminates the distortion potential by manufacturing the product with a controlled limit, i.e., 5 per side maximum. istortion cannot occur when the space between the guides and the punch (.5 -) is less than the stock thickness. O TO OE pecify: Qty. Code teel Example: 3 VQX 4 VFQ earing ronze 1 ay ayton rogress Corporation

17 Misfeed etectors 7 ± ±.00 Vent teel: (C 60-63) VMX ±.001 Features/enefits ayton s Misfeed etector senses an out-of-register stock position, then actuates a switch to cut off the electrical power to the press. (The detector point diameter is typically.05 to.030 smaller than the hole to be probed.) in pring Misfeed etectors are engineered to extend.5 beyond the stripper and.15 beyond standard VT pilots. owever, shorter lengths can be specified: imply add X and the dimension. pecify X and ength.5 ia. ctuator od Vent etectors are furnished with a spring, spring pin, and a six-inch actuator rod, which can be altered to suit your specific electrical design. tripper.5.15 ength 1. Code X 1. Code Y.00 Code Z hank ia ead pring ocket ange ia. Code X -X -X6 -X6 -Y6 -Y6 -X -X -Y -Y -Z -Z -X -X -Y -Y -Z -Z -X3 -X3 -Y3 -Y3 -Z3 -Z3 -Y36 -Y36 -Z36 -Z36 -Z3 -Z O TO OE pecify: Qty. Code lt Example: 3 VMX Z X 3. 1 ay ayton rogress Corporation

18 8 Extended ange unches VJ_ hown here with optional key flat. ee p.. teel: M, (C 60-63) & Tolerance ±.000 to.0003 ound, hape 4 ays V_ ress-in ead hen - exceeds.406 a step will exist. ±.000 V_X V_ O V_ V_K V_ O TO OE pecify: Qty. hank (or &) teel Example: 3 V ,.58 M V_X V_O V_ V_K V_ V_J V_N ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. (pecify) V_V V_Y V_Z ➋ harp corners are typical. To assure proper clearance, ayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is.005 or less. G = hank oint gth urface Coatings ound hape ange Min. Max /G Code/elivery XN aytride + 3 days M XNT aytin + 3 days M XN aytn + 4 days M XN aykote + 8 days M XCN TiCN + 3 days M XNM MoT + 7 days M XN + 8 days M XC aykool + 1 days M aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoT is a trademark of Ionond Inc. Jektole * Group J1 J1 J J1 J1 J1 J1 J1 J J1 J1 J1 *ee p.30 for more details. For more information on ayton rogress surface coatings, see the back of the pullout tab on p. 5. ayton rogress Corporation

19 pring ilots Full ia. ead VX.5 ± * ef * teel: (C 60-63) *ength slightly less for diameters under ay Thin tripper rill ushing.09 Thick tripper verage tripper.6 ef..5 rill ushing O TO OE pecify: Qty. Example: VX.156 Features/enefits recision pilots are used for spring-loaded stripper applications. pring pilots permit full length feed when starting the stock in progressive punching, notching, and blanking dies. The parabolic point shape develops a smoothly curved surface, providing positive register in the hole. Catalog Number ange ead ia. VX VX VX ayton rogress Corporation

20 30 ocking evices Ordering Information ocking evices Flats vs. owel lots Orientation The standard location for all locking devices is at 0, and is always on the long side () of the shape. Custom locations are measured counterclockwise from 0. (ee drawing below.) Views lan View is used for the die button, and a eflected View is used for the punch or guide. The eflected View, a mirror image, simplifies orientation locking devices are all in the same position. lan View Matrix.5 ow To pecify The most common locking devices flat, double flat, and dowel are available. imply select the type, then add the code to the component description shown on p.. O TO OE tandard ocation F F Custom ocation pecify: Qty. Code (or &) teel 0 Example: 1 VJJ.,.9, X 3 VO 1.5,.156, X ocation Tolerance Flat 0 unch F F eflected View owel F adial F adial / inch ' Guide ead own eflected View (unch) eflected View (Guide) lan View (Matrix) Flats F imension (.5 on eaded roducts) eadless ie uttons and Guides ody ia. 5 F ody ia F ody ia F owel lots 0 70 epth 90 0 ength (from top of matrix) The depth of the flat is taken from the shank, not the head, on punches. Key Flats vs. owel lots Maximum hole dimensions in die buttons were designed with key flats in mind. There are instances where, if using a dowel slot in a headless die button, the dowel hole could break into the relief. For this reason, there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1 (custom location) are located.5 from centerline. owever, when hole dimensions are approaching the high limit of, X4 (standard/alternate location) or X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and the relief hole. Note: hen the die button diameter is over.00, the centerline dimension is.5 on all dowels. To determine if you have an interference problem, see pp. -19 for information on ie utton construction. tandard and lternate ocations efinitions: tandard ocation is at 0. lternate ocation is 90, 0, or 70. lternate ocations are available at no additional charge. ingle Flats: X & X8 ocking evices unches ie uttons X Top ottom X8 N/ Top Order Example: X 90 ouble Flats: X3 ocking evices unches ie uttons Order Example: X3 90 X3 Top ottom econd Flat is always parallel to the first flat. dditional Flats (From Top) Code epth ength X X X X Full ength X X X X Full ength X89 pecify imensions Custom ocations efinitions: Custom ocation is any angle other than: 0, 90, 0, or 70. ingle Flats: X5 & X9 ocking evices unches ie uttons Order Example: X5 135 X5 Top ottom X9 N/ Top ouble Flats: X6 ocking evices unches ie uttons Order Example: X6 135 X6 Top ottom dditional Flats (From Top) Code epth ength X X X X Full ength X X X X Full ength X99 pecify imensions EE IE UON ONY owel lots: X0, X4, & X41 owel lots: X1, X7, & X71 ocking evices owel iameter X0.1 X4.1 X41. Order Example: X0 0 F imension ody iameter 5 X X4 F X ocking evices Order Example: X owel iameter X1.1 X7.1 X71. F imension ody iameter 5 X X7 F X ayton rogress Corporation ayton rogress Corporation

21 3 Jektole ata Jektole Components unch.06 (.03 for J & J3) E. Min. Jektole with Keeper Key Jektole Cutaway.09 (.05 for J & J3) C et crew in Extension The Engineered Clearance erforating punch-to-die button clearances in metal stamping dies has been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (i =clearance per side). tandard practice has called for i5%, and is commonly known as regular clearance. egular clearance has been applied almost universally to all applications involving the perforation of ferrous materials. Jektole, the Engineered Clearance, is approximately twice regular clearance, i.e., i 10-1%. This means greater productivity, improved maintenance, and a better return on your tooling investment. In addition, clearances of up to i % are not uncommon with some hard materials. Clearance tests have been performed by ayton rogress to prove that increasing the clearance does not lessen hole quality a common thought by some designers and engineers. ayton clearance tests do, in fact, prove that the Jektole Engineered Clearance provides many advantages and benefits. pring End Ground quare. Jektole in C T Jektole In roduction equires less press tonnage educes the pressure required to strip the punch, which, in turn, reduces punch wear roduces minimal burr oubles often triples piece output per grind educes total punch costs Jektole In Maintenance Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding elps maintain proper pin extension educes downtime for regrinding tandard Jektole ata IMENION J J3 J1 td. hank iameter oint ole iameter hank ole iameter in Extension Keeper Key Number Jektole esign imits IMENION J J3 J1 Min. hank ia Min. oint ia Max. oint gth Universal Jektole Components EJECTO IN J J3 J1 Overall ength in iameter ead iameter d. Thickness T ING J J3 J1 Outside ia Free ength ressure (.1" re-load) and larger C E * * Keeper Key not available lbs CE J J3 J1 crew ize #3-48 #5-40 #8-3 #10-3 1/4-8 5/16-4 crew ength ayton rogress Corporation