D =3/4" D =7/8" D =1" D

Transcription

1 Progressive eader Pins are case hardened and precision ground. nds are tapered to allow for a smooth transition during assembly and production. aterial: S 4320 Surface Hardness: Rc Surface finish: 8-10 RS R PS SRH SY P/O insertion point R SOS ominal iameter / / / / / apered ead-n =3/4" =7/8" =1" =1-1/4" atalog atalog atalog atalog umber umber umber umber 1-3/4 7/8 P /8 P /8 P /4 7/8 P /8 P /8 P /4 7/8 P /8 P /8 P /8 P /4 7/8 P /8 P /8 P /8 P /4 7/8 P /8 P /8 P /8 P /4 1-3/8 P /8 P /8 P /8 P /4 1-3/8 P /8 P /8 P /8 P /4 1-3/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /4 1-7/8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /4 1-7/8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /4 1-7/8 P /4 1-7/8 P /4 1-7/8 P =1-1/2" =2" =2-1/2" =3" atalog atalog atalog atalog umber umber umber umber 3-3/4 1-3/8 P /4 1-3/8 P /4 1-3/8 P /4 1-3/8 P /4 1-3/8 P /8 P /8 P /4 1-3/8 P /4 1-3/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /8 P /4 1-7/8 P /8 P /4 1-7/8 P /8 P

2 R PS SHOUR SY Progressive Shoulder Style eader Pins are case hardened and precision ground. aterial: S 4320 Surface hardness: Rc Surface finish: 8-10 RS -.03 P/O insertion point 3 /32 R R SOS -.03 ominal iameter / / / = 1/2" = 3/4" = 1" = 1-1/4" 7/8 1-3/4 SP50X87175 SP75X /8 2-1/4 SP50X87225 SP75X /8 1-7/8 2-3/4 SP50X /8 3-1/4 SP50X87325 SP75X /8 3-3/4 SP75X87375 SP100X /8 2-1/4 SP50X SP75X /8 2-3/4 SP50X SP75X SP100X /8 1-7/8 3-1/4 SP50X SP75X SP100X /8 3-3/4 SP75X /8 4-1/4 SP75X SP100X /8 4-3/4 SP75X SP100X SP125X /8 2-3/4 SP50X SP75X /8 3-1/4 SP50X SP75X SP100X /8 3-3/4 SP50X SP75X SP100X /8 2-3/8 4-1/4 SP75X SP100X SP125X /8 4-3/4 SP75X SP100X SP125X /8 5-1/4 SP75X SP100X /8 5-3/4 SP75X SP100X SP125X /8 3-1/4 SP50X /8 3-3/4 SP75X SP100X /8 4-1/4 SP75X SP100X /8 2-3/8 4-3/4 SP75X SP100X /8 5-1/4 SP75X SP100X SP125X /8 5-3/4 SP100X /8 6-1/4 SP75X SP100X SP125X /8 4-1/4 SP75X /8 4-3/4 SP75X SP100X SP125X /8 5-1/4 SP75X SP100X SP125X /8 2-7/8 5-3/4 SP75X SP100X SP125X /8 6-1/4 SP100X /8 6-3/4 SP75X SP100X /8 7-1/4 SP100X SP125X /8 5-1/4 SP75X SP100X /8 5-3/4 SP75X SP100X SP125X /8 2-7/8 6-1/4 SP100X /8 6-3/4 SP75X SP100X SP125X /8 7-3/4 SP100X SP125X /8 6-1/4 SP75X SP100X SP125X /8 6-3/4 SP75X SP100X SP125X /8 3-3/8 7-1/4 SP125X /8 7-3/4 SP100X SP125X /8 8-3/4 SP100X SP125X /8 7-1/4 SP100X /8 7-3/4 SP125X /8 3-7/8 8-1/4 SP100X /8 8-3/4 SP100X /8 9-1/4 SP125X /8 8-3/4 SP100X SP125X /8 4-3/8 9-1/4 SP100X /8 9-3/4 SP100X SP125X /8 10-3/4 SP125X /8 9-3/4 SP100X SP125X /8 4-3/8 10-1/4 SP125X /8 10-3/4 SP125X /8 11-3/4 SP100X SP125X PRORSSV O P O S

3 Progressive uided jector Pins are precision ground shoulder style pins designed specifically for guided ejection. he standard shoulder heights allow for installation in common bottom clamp plates without additional machining. aterial: S 8620 Surface hardness: Rc Surface finish: RS U JOR PS Rail Height /32 R -.03 uided jector Pins allow for thru machining ( dimension) in the ejector plate and bottom clamp plate. P/O insertion point R SOS ominal iameter / / = 1/2" = 3/4" = 1" 2-7/8 3-3/4 P50X /8 4-1/4 P50X87425 P75X87425 P100X /8 3-7/8 4-3/4 P50X87475 P75X87475 P100X /8 5-1/4 P50X87525 P75X87525 P100X /8 5-3/4 P75X87575 P100X /8 5-1/4 P100X /8 4-3/8 5-3/4 P100X /8 6-1/4 P100X

4 SHOUR USHS SO ROZ Progressive Solid lloy ronze Shoulder ushings provide alignment between mold halves, yet do not gall the mating leader pins. n oil hole is provided for use when external lubrication is preferred. he eflon insert adds lubricity and prevents grease migration to parting line. aterial: 954 Solid lloy ronze R SOS ominal iameter / / / / / / eflon lubricating insert 2 x P/O insertion point = 1/2" = 3/4" = 7/8" = 1" = 1-1/4" = 1-1/2" = 2" = 2-1/2" = 3" 7/8 S50.87 S75.87 S87.87 S S S /8 S S S S S S S S /8 S S S S S S S S /8 S S S S S S S S /8 S S S S S S S /8 S S S S S S S /8 S S S S S S S S /8 S S S S S S S /8 S S S S S S S S /8 S S S S S S S S /8 S PRORSSV O P O S

5 Shoulder ushings are also available in the various styles listed below with inventory shipping primarily from our llinois location. Refer to the previous page for dimensions and tolerances. ronze Plated Shoulder ushings aterial: S 1026, Rc, ronze Plated.004 eep o order: Specify SH in the prefix to replace S in the chart at left xample: SH for 2" x 2.37 long bushings otes: ronze plated shoulder bushings have internal grease grooves. ot available in 1/2" diameter raphite Plugged Shoulder ushings aterial: 954 bronze with oil-impregnated graphite plugs o order: Specify SP in the prefix to replace S in the chart at left xample: SP for 2" x 2.37 long bushings otes: raphite plugs are not compatible with grease. Use a light 20 weight oil at startup to begin lubrication. ot available in 1/2" diameter Steel Shoulder ushings aterial: S 1117, Rc o order: Specify S in the prefix to replace S in the chart at left xample: S for 2" x 2.37 long bushings ote: Steel bushings do not have internal grease grooves. Straight ushings are offered in two styles: on-plated Steel: aterial: S 1117 Hardness: Rc raphite Plugged: aterial: 954 with graphite plugs SHOUR USHS ROZ P RPH PU O-P S SRH USHS ominal atalog atalog iameter 5 5 umber umber Standard Steel raphite Plugged 1/ /8 S /8 S / /8 S75.87 SP /8 S SP / /8 S /2 --- SP /8 S SP / /8 S SP /8 S SP / /8 S SP /8 S SP /8 S SP / /8 S SP raphite Plugged ushings are not compatible with grease. Use a light 20 weight oil at startup to begin lubrication P/O insertion point -5

6 Q USHS SHOUR SY Progressive Q ushings are manufactured from a solid alloy bronze to reduce friction and eliminate galling to leader pins. he eflon lubricating insert is F compliant, compatible with commonly used greases and prevents grease migration to parting line. f unequal thermal expansion between mold halves leads to an unacceptable amount of wear, liners are available for replacement from parting line. aterial: iner- 954 Solid lloy ronze ody- S 1214, lack Oxide Finish U.S. Patent umber 5,882,695 eflon lubricating insert P/O insertion point Q ushings are sold with bushing body and liner in assembly. R SOS ominal iameter / / / / = 3/4" = 7/8" = 1" = 1-1/4" = 1-1/2" = 2" 7/8 SQ75.87 SQ /8 SQ SQ SQ SQ SQ SQ /8 SQ SQ SQ SQ SQ SQ /8 SQ SQ SQ SQ SQ SQ /8 SQ SQ SQ SQ SQ SQ / SQ SQ SQ SQ / SQ SQ SQ / SQ / SQ / SQ PRORSSV O P O S

7 Progressive Replacement liners may be inserted into existing Shoulder or uided jector ushing bodies without disassembling the mold. Wrench slots accept a standard spanner wrench, including the SW-100 below. aterial: 954 Solid lloy ronze Q USHS RP RS.. R # FS USHS 1/2" Q SQ75.87 Q75 3/4" SQ SQ SQ SQ SQ87.87 Q87 7/8" SQ SQ SQ SQ SQ Q100 1" SQ SQ SQ SQ SQ Q125 SQ /4" SQ SQ SQ SQ R # FS USHS SQ /2" 2" Q150 SQ SQ SQ SQ SQ SQ SQ Q200 SQ SQ SQ SQ SQ SQ SQ SPR WRH his standard Spanner Wrench adjusts to fit any size Q ushing. aterial: Hardened Steel atalog umber escription SW -100 djustable Spanner Wrench -7

8 U JOR USHS Progressive uided jector ushings are manufactured from a solid alloy bronze to eliminate galling to leader pins and outperform steel bushings. ompatible with uided jector Pins sold on page -3. aterial: iner- 954 Solid lloy ronze.187 K H P/O insertion point uided jector ushings allow for through machining when installed with uided jector Pins. atalog ominal H K umber iameter / / / / / RPH PU -8 aterial: 954 bronze with oil-impregnated graphite plugs atalog ominal H umber iameter P75 3/ P87 7/ P P / P / P raphite Plugged ushings are not compatible with grease. Use a light 20 weight oil at startup to begin lubrication. PRORSSV O P O S

9 Progressive Q uided jector ushings are manufactured from a solid alloy bronze to reduce friction and provide positive alignment in the ejector half of the mold. iners may be replaced without disassembly of the ejector plates. Replacement liners are sold on page -7. ompatible with uided jector Pins sold on page -3. aterial: iner- 954 Solid lloy ronze ody- S 1214, lack Oxide Finish Q USHS U JO.187 H P/O insertion point uided jector Q ushings allow for through machining when installed with uided jector Pins. Q ushings are sold with bushing body and liner in assembly. atalog ominal H umber iameter Q50 1/ Q75 3/ Q87 7/ Q Q / Q / Q

10 S OKS Progressive Side ocks provide positive guidance between cavities and cores. Pockets are machined on the side with the mold halves assembled. he dissimilar steels, heat treated to different hardnesses, protect against galling or wear and binding due to unequal thermal expansion of the two halves of the mold. aterials and reatments: Female: -2, Rc itanium itride oated (80 Rc) ale: H-13, Rc elonited (S) to 65 Rc R H S2 S1 SHS P/O insertion point H SR W ach set consists of one itanium itride coated female insert, one elonited male insert, and four socket head cap screws. For shuttle mold or special configurations of matched sets, please refer to page atalog W H R S1/S2 SHS umber /.0002 Pocket ± learance per side Radius S #10-32 x 1/2" S #8-32 x 5/8" S #8-32 x 5/8" S #10-32 x 5/8" S /4-20 x 3/4" S /8-16 x 1" S /2-13 x 1-1/4" S /2-13 x 1-1/2" R SR ll dimensions are in millimeters. atalog W H R S1 S2 SHS umber.002/ Pocket ±.25 ± learance per side Radius S x 18 S x 20 S x 20 S x 25 PRORSSV O P O S

11 Progressive X-Series Side ocks provide positive guidance between cavities, cores, and stripper inserts. Pockets are machined on the side with the mold halves assembled. he dissimilar steels, heat treated to different hardnesses, protect against galling or wear and binding due to unequal thermal expansion of the two halves of the mold. aterials and reatments: Females (2): -2, Rc itanium itride oated (80 Rc) ale: H-13, Rc elonited (S) to 65 Rc X-SRS S OKS S S P X SHS R ach set consists of two itanium itride coated female inserts, one elonited male insert, and six socket head cap screws. W P/O insertion point atalog W X R S P SHS umber ± /.0002 learance per side Pocket Radius ± S50X #10-32 x 5/8" S75X /4-20 x 3/4" S75X /4-20 x 3/4" S100X /8-16 x 1" -11

12 U OKS Progressive uide ocks provide positive guidance between cavities and cores and will not bind due to unequal thermal expansion of the mold halves. he three-piece design allows for easy installation and fitting of inserts. aterials and reatments: Females (2): H-13, Rc elonited (S) to 65 Rc ale: -2, Rc itanium itride oated (80 Rc) H S R S R /2 W S S F ach set consists of one itanium itride coated male insert, two elonited female inserts, and six socket head cap screws. For shuttle mold or special configurations of matched sets, please refer to page -15. R (4) R (2) ach -12 P/O insertion point atalog W F H S R SHS umber ±.01 Pocket Radius : #10-32 x 1" F: #10-32 x 5/8" : 1/4-20 x 1-1/2" F: 1/4-20 x 7/8" : 3/8-16 x 2" F: 3/8-16 x 1-1/4" : 1/2-13 x 2-1/4" F: 1/2-13 x 1-1/2" PRORSSV O P O S uide ocks are also available with dual radii for mounting internally as shown above. o order, specify the catalog number followed by -R. x. 200-R.

13 Progressive op ocks provide positive guidance between cavities and cores and will not bind due to unequal thermal expansion of the mold halves. op ocks have large corner radii and are designed for standard plate thicknesses for easy machining and installation from parting line. aterials and reatments: Female: -2, Rc itanium itride oated (80 Rc) ale: H-13, Rc elonited (S) to 65 Rc OP OKS S2 ach set consists of one itanium itride coated female insert, one elonited male insert, and four socket head cap screws. For shuttle mold or special configurations of matched sets, please refer to page -15. S1 R (4) W R P/O insertion point op ocks are also available with dual radii for mounting internally as shown above. o order, specify the catalog number followed by -R. x. 112-R atalog W S1 S2 R SHS umber ± /.0002 learance per side ±.01 ±.01 Pocket Radius : #8-32 x 5/8" F: #8-32 x 3/4" : 1/4-20 x 3/4" F: 1/4-20 x 1" : 5/16-18 x 1" F: 5/16-18 x 1-1/4" -13

14 PR OKS Progressive aper ocks provide alignment of cavities and cores, while protecting shut-off angles greater than 10. aterial: S 1118 Hardness: ase hardened Rc O O.... ap ale Female 0 Size atalog o. atalog o. 11/ F aper ock Plate (Sold below) O ale 10 Female 1/ # / F / F / F / F / /4-20 7/ F / F / F / F /4-20 7/ F / F / F / F / / / F / F / F / / F / F P/O insertion point PR OK PS aterial: -2, Rc atalog aper FHS ock O OR umber P50 1/ #10-24 P75 3/ /4-20 P /4-20 P / /16-18 P / /2" long FHS included with each aper ock Plate -14 PRORSSV O P O S

15 Shuttle old lock sets are available for Side ocks, op ocks, and uide ocks. he shuttle sets are dimensionally verified to be interchangeable within the set and numbered and packaged accordingly. SHU OK SS wo configurations of shuttle sets are available: 2 Female nserts : 1 ale nsert o order, specify -S after the catalog number of the lock. xample: S50-S 100-S 75-S 2 ale nserts : 1 Female nsert o order, specify -S after the catalog number of the lock. xample: S75-S 250-S 112-S Refer to the price list for shuttle set costs. ustom lock configurations are available. ontact our ustomer Service epartment for more information. SZ ROOS O S SZ SUS OKS ength x Width Side ocks etric Side ocks uide ocks op ocks ess than 8 x 8 S37 S x 8 to 8 x 12 S49, S50- S50 100, x 12 to 11 x 14 S50 S x 14 to 14 x 18 S75 S x 18 to 16 x 26 S100 S x 26 to 18 x 36 S125 S x 36 or larger S150 S Use this guide for quoting purposes and preliminary layout of locks. ctual lock sizes used may vary due to waterline locations, insert pocket sizes, and & plate thicknesses. -15