Quality Punches, Pilots, Die Buttons, & Retainers. Improved performance, less downtime, longer tool life

Transcription

1 Quality unches, ilots, ie uttons, & etainers Improved performance, less downtime, longer tool life

2 all ock Quality roducts roduct pplications ayton all ock unches, etainers, ie uttons, and ccessories are mainstays in industries with high-demand applications, including automotive and major appliance manufacturing. ecause there is no need to pull a die from the press, removal and replacement of worn punches can reduce downtime and improve profitability. ayton all ock unches add longer tool life and improve finished part quality. For example, ayton unches (slug ejection punches) provide increased punch to die button clearance; can triple the number of cycles between punch regrinds; and extend tool life. ayton all ock ie uttons include all ock, ress Fit, and EM ie utton lanks. ayton all ock etainers provide many features, functions, and benefits. For example, ayton True osition etainers (the recognized industry standard) eliminate hand fitting; reduce mounting time, and are ideally suited for both round and complexshaped products. Other ayton etainers include Multi-osition, End and Square, Single unch, and our unique line of EZ Fit etainersa simpler, better way to reconfigure and/or replace existing retainers. ayton all ock ccessories (e.g., backing plugs, ball release tools, and urethane strippers) complete the full line of ayton all ock products, and can help speed up and improve production. For example, ayton unch ullers (left photo) are simple and easy to use. Just slide the punch puller over the punch shank, rotate the built-in wrench until it is tight, re-lease the ball, and pull down. Ordering Information Each page contains detailed instructions on how to order specific ayton all ock products. Individual product drawings completely define the productincluding shape, dimensions, tolerances, and concentricity. hen ordering, you are asked to specify quantity, product type, shank and length codes, and point or hole size (for example). In the example below, the type specified is H. H stands for heavy duty, stands for punch, and stands for rectangle. is the shank diameter, which is coded by the first two digits of the decimal equivalent (.0"). is the overall length, which is coded by inches and quarterinches (."). Finally,.3 and.90 represent the point or hole size dimension. HO TO OE Standard lterations unches, die buttons, and retainers are available in sizes other than those listed in the catalog. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is longer or shorter than standard, designate X for the point length. See the foldout tabs in the individual product sections for these and other special order designations. X X Qty. H.3.90 Jektole and True osition are registered trademarks of ayton rogress Corporation. TM Multi-osition, EZ Fit, and all Triliteral esignators are trademarks of ayton rogress Corporation. ayton rogress Corporation

3 Contents 3 unches Standard Shapes X H J O N HJ_ 4, ound/shape H_ egular 6, 7 ound/shape HT ilots 8, 9 egular H ilots 0, ositive ick-up HJ/H lanks /egular HK_/HZ_ 3 oint arger than Shank /egular V K Y Z unches (cont d) J/ lanks ight uty /egular K_/Z_ ight uty 3 oint arger than Shank /egular ie uttons _ ie uttonsall ock 4 ound/shape K_ ie uttonsress Fit ound/shape KU/KE 36 EM utton lanks ound etainers H/ etainers 6 /ight uty Multi-osition TM etainers (cont d) HI/I Inserts 9 /ight uty _E End 30 /ight uty _S Square 3 /ight uty Miscellaneous/Other Classified Shapes 3, 33 ccessories 34, 3 etainers/unches roduct esignation Each page contains detailed instructions on how to order specific ayton all ock products. In addition, use the following chart to define the product as a part number. Example: H iameter () is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart. Code Code Code ine roduct Shape H is for is for unch (egular) is for ectangle Shank ia. (shank diameter) Coded by the first digits of dec. equiv. (.0). roduct Series ength oint or Hole Size Classified Shapes Overall ength Coded by whole number and first two digits of dec. equiv. (.7). H.3,.90 Catalog Number imensions, s Specified Classified shapes (83 common shapes, no detailing required) are available on all punches, die buttons, and guide bushings, as indicated in this catalog. See pp. 3, 33 for more information and special instructions. lso, see individual product pages and p. 38 for additional information on orientation and views. J_ ight uty 4, ound/shape _ egularight uty 6, 7 ound/shape HT/T etainers 7 /ight uty True osition ata ocking evices 38 Key Flats/owel Slots Clearance Normal grinding methods produce: ➊.007 max. fillet on the punch matching corner shape on the die button. ➋.007 max. fillet on the die button matching corner shape on the punch. T ilotsight uty 8, 9 egular ilotsight uty 0, ositive ick-up HT Single unch 8 with acking late True osition Urethane Strippers 39 ayton rogress Corporation

4 4 unches unches Standard lterations unches 6 Steel:, M, S4, C ound Shape, Shank Code ±.000 oint gth Min. X to.00 to *J ( = ), J3 ( = ), J4 (>.) **See p. for additional information. HJ_ ound Shape ange Min. Min. Max. X /G C C C300 C3 C3 C3 C400 C4 C4 C ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. Code HJJ HJN HJV HJY HJZ C C C C C ** Group J, J3, J4* J J, J3, J4* J J, J3, J4* J J G = Features/enefits punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights. HO TO OE Specify: Qty. Code (or &) Steel Example: HJX C300. HJO 4.69,.3 M Standard all Seat ocations Standard all Seat ocation is at. lternate locations of, 8, or 7 can be specified at no additional cost. 8 Custom all Seat ocations Custom all Seat ocations can be specified as S and degrees counterclockwise from. For additional information, see ocking evices on p. 38. ouble all Seat second ball seat may be specified. Normally located 8 from the primary ball seat, these are used to minimize 8 sharpening of notching punches by rotating the punch 8. Specify S and degree desired. second ball can also be located from the primary ball seat. Not recommended for diameters under.7. ay S4 + ays Standard lterations punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. 7 7 S eflected View Std. eflected View S Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. X X, X and imensions Smaller than Standard X oint ength Other than Standard X X oint ength Code Min. (ounds) HJX HJX. 6 HJX. HJX HJX HJX HJX Min. (Shapes) HJ_ HJ_. 6 HJ_. HJ_ HJ_ HJ_ HJ_ XJ XK Overall ength Shortened Stock removal from point end which shortens length. Smaller Components See p. No sidehole For air injection. No cost. S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00. For X, add three days to delivery. Example: =.3 =. (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. S ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

5 6 egular unches egular unches 7 Standard lterations egular unches Steel:, M, S4, C ound Shape, Shank Code ±.000 oint gth to.00 to H_ ound Shape Min. Min. ange Min. Max X X /G C C C300 C3 C3 C3 C400 C4 C4 C4 C0 C HX HO H HK H HH ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. Code HJ HN HV HY HZ C C C C6 C6 C6 C G = Features/enefits egular punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality. HO TO OE Specify: Qty. Code (or &) Steel Example: 6 HX M 7 H 300.,.4 Standard all Seat ocations Standard all Seat ocation is at. lternate locations of, 8, or 7 can be specified at no additional cost. 8 Custom all Seat ocations Custom all Seat ocations can be specified as S and degrees counterclockwise from. For additional information, see ocking evices on p. 38. ouble all Seat second ball seat may be specified. Normally located 8 from the primary ball seat, these are used to minimize 8 sharpening of notching punches by rotating the punch 8. Specify S and degree desired. second ball can also be located from the primary ball seat. Not recommended for diameters under.0. ay S4 + ays Standard lterations egular all ock punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. 7 7 S eflected View Std. eflected View S Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. X X, X and imensions Smaller than Standard X oint ength Other than Standard X X X3 oint ength Code Min. (ounds) HX HX HX HX HX HX HX Min. (Shapes) H_ H_ H_.... H_ H_ H_ H_ Overall ength Shortened Stock removal from point end which shortens length.. X.0 Min. (ef.) S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00. For X and X3, add three days to delivery. Example: =.3 =. (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. S ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

6 8 egular ilots egular ilots 9 Standard lterations egular ilots 09 oint gth Steel:, M, S4, C ound to hen =, shank tolerance applies. HT Shankound oint ound Min. ange gth. Min. ange Code.. X X Code C.4 C.3 C -.6 C C300 C3 C3 C300 C3 C3 C400 C3 C4 C3 C4 C400 C4 C4 C0 C4 C C4 C0 C C C C C6 C6 C6 C Features/enefits egular pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications. HO TO OE Specify: Qty. Code Steel Example: 3 HT 300. ay S4 + ays Standard lterations egular all ock pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability..3 Min. X X X imensions Smaller than Standard X Overall ength Shortened Stock removal from point end which shortens length.. oint ength Other than Standard For X and X3, add three days to delivery. X X X3 oint ength Code Min. (ounds) HT HT HT HT HT HT HT X S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S. Example: =.3 = (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

7 0 ositive ick-up ilots ositive ick-up ilots Standard lterations ositive ick-up ilots Steel: M, S4, C ll heads are drawn to C 40-. ound to.0000 hen =, shank tolerance applies. H Order any length shown. If you require a length between those shown, designate X. Example: You require a length of Order 3, then show X See How to Order example on the next page. X is available down to.3. Note shank length limitation of.. ( length may be shorter than shown when X is under the shortest length shown.) There is no additional charge for X. Geometry provides smoother pick-up without risk of distortion of hole. Greater positioning moves stock farther than conventional pilots. Features/enefits ositive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots. HO TO OE Specify: Qty. Code Steel Example: 3 H.64 M Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. X imensions Smaller than Standard X oint ength Other than Standard Specify X, X, or X3 and length (see chart below). For X and X3, add three days to delivery. X X X3 oint ength Code Min. (ounds) H H H H H H H Shank Code oint gth ound Min. ange X *N n C C *N =[(-.07)/.78]+.3 when dimension is less than n shown in chart C300 C3 C3 C3 C400 C4 C4 C4 C0 C Code C C C C6 C6 C6 C ay S4 + ays Standard lterations all ock positive pick-up pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 X Overall ength Shortened Stock removal from point end. length is maintained. vailable at no charge within catalog range. S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S. Example: =.3 = (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

8 unch lanks & egular oint arger than Shank & egular 3 Standard lterations oint arger than Shank 4 3 Steel:, M, S4, C HJ HO TO OE Specify: Qty. Code Steel Example: HJ 300 M H 400 HJ H egular Shank Code ay S4 + ays 600 * Group J4 J Shank Code H *See p. for additional information. Steel:, M, C ound.0000 Shape, ±.000 ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. HK_ egular HZ_ Shank oint gth. Code *See p. for additional information..000 to.00 to Standard all Seat ocations Standard all Seat ocation is at. lternate locations of, 8, or 7 can be specified at no additional cost. 8 Custom all Seat ocations Custom all Seat ocations can be specified as S and degrees counterclockwise from. For additional information, see ocking evices on p. 38. ouble all Seat second ball seat may be specified. Normally located 8 from the primary 8 ball seat, these are used to minimize sharpening of notching punches by rotating the punch 8. Specify S and degree desired. second ball can also be located from the primary ball seat. Not recommended for diameters under.7 for HZ and.0 for HK. HK_ egular HZ_ H_X H_O H_ H_K H_ H_H H_J H_N H_V H_Y H_Z ound Shape ange Min. Max. /G S eflected View Std. eflected View S -4 pcs., ays -9 pcs., 3 ays HO TO OE Specify: Qty. Code (or &) Steel Example: HK 3.3,.0 M Standard lterations G = * Group J4 J oint arger than Shank all ock punches are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. X ayton Slug Control X oint ength Other than Standard (Shortens punch from the point end.) X Overall ength Shortened Stock removal from shank end. Minimum shank length is 9 6". oes not alter ball seat location. ayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use ayton Slug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (e cannot guarantee the retention of slugs when clearance exceeds 0% per side.) Ordering ayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. lease specify XSC for alteration and show material thickness (inches) and clearance per side (percentage). HO TO OE Catalog Number Your Specs Inch KX 6. XSC MT.06 CS lt. Mat l Clear Code Thickness er Side (inches) (%) For additional information, contact your ayton distributor. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

9 4 unches ight uty unches ight uty Standard lterations unchesight uty 6 int th Steel:, M, S4, C ound Shape, ± to.00 to J_ ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. Shank ound Shape ound Shape oint gth. Min. Min. Min. ange Min. Min. ange Min. Code Max..00. Max Code X X X X /G /G C C CC C300C C3C C3C300 C3C3 C400C3 C4C3 C4C400 C4 C4 C4 C C C C C *J ( = ) J3 ( = >.080) **See p. for additional information. G = ** Group J, J3* J4 J, J3* J4 J4 Features/enefits punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights. HO TO OE Specify: Qty. Code (or &) Steel Example: JX 3. J 400.,.4 M Standard all Seat ocations Standard all Seat ocation is at. lternate locations of, 8, or 7 can be specified at no additional cost. 8 Custom all Seat ocations Custom all Seat ocations can be specified as S and degrees counterclockwise from. For additional information, see ocking evices on p. 38. ouble all Seat second ball seat may be specified. Normally located 8 from the 8 primary ball seat, these are used to minimize sharpening of notching punches by rotating the punch 8. Specify S and degree desired. second ball can also be located from the primary ball seat. Not recommended for diameters under.6. ay S4 + ays Standard lterations 7 7 S eflected View Std. eflected View S punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. X S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point.300 on radius blend line. 4. ead value.00 on bottom of chart. X, X and imensions Smaller than Standard X oint ength Other than Standard For X, add three days to delivery. X X oint ength Code Min. (ounds) JX JX JX. 6 JX.88 JX JX JX Min. (Shapes) J_ J_ J_. 6 J_.88 J_ J_ J_ S Overall ength Shortened Stock removal from point end which shortens length.. histle Stop See table for standard angles. The histle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Example: JX 400,., M, S, X 7., ngles of and 7. also available on.6 and larger diameters. (Specify X and angle after S.) XJ Smaller Jektole Components See p... XK No Side Hole For air ejection. No cost. Example: =.3 = (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. S ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

10 6 egular unches ight uty egular unches ight uty 7 Standard lterations egular unchesight uty 8 7 oint gth Steel:, M, S4, C ound Shape, ± to.00 to _ Shankound oint Shape ound Shape Min. ange gth. Min. Min. Min. ange Max. Min. Min. Max. Code Code X XX /G X /G C C C C C300 C C3 C C3 C300 C3 C3 C400 C3 C4 C3 C4 C400 C4 C4 C0 C4 C4 C0 C C C C C6 C6 C6 C ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. G = J N V Y Z Features/enefits egular punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality. HO TO OE Specify: Qty. Code (or &) Steel Example: X.740 M O 3.9,.4 Standard all Seat ocations Standard all Seat ocation is at. lternate locations of, 8, or 7 can be specified at no additional cost. 8 Custom all Seat ocations Custom all Seat ocations can be specified as S and degrees counterclockwise from. For additional information, see ocking evices on p. 38. ouble all Seat second ball seat may be specified. Normally located 8 from the primary ball seat, these are used to minimize 8 sharpening of notching punches by rotating the punch 8. Specify S and degree desired. second ball can also be located from the primary ball seat. Not recommended for diameters under.3. ay S4 + ays Standard lterations egular punches are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. 7 7 S eflected View Std. eflected View S Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. X S X, X and imensions Smaller than Standard X oint ength Other than Standard Overall ength Shortened Stock removal from point end which shortens length.. X.00 Min. (ef.) histle Stop See table for standard angles. The histle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Example: X 400,., M, S, X, ngles of and 7. also available on.6 and larger diameters. (Specify X and angle after S.) S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line ead value.00 on bottom of chart.. For X and X3, add three days to delivery. X X X3 oint ength Code Min. (ounds) X X X X X X X Min. (Shapes) _ _ _ _ _ _ _ Example: =.3 = (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. S ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

11 8 egular ilots ight uty egular ilots ight uty 9 Standard lterations egular ilotsight uty 0 9 int th Steel:, M, S4, C ound.000 to.0000 hen =, shank tolerance applies. T Shank ound oint ound Min. gth. Code ange Min. ange Code X X C C CC C300C C3C C3C300 C3C3 C400C3 C4C3 C4C400 C4C4 C0C4 C4 C0 C C C C C6 C6 C6 C Features/enefits egular pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications. HO TO OE Specify: Qty. Code Steel Example: T 300. ay S4 + ays Standard lterations egular pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. X X X imensions Smaller than Standard oint ength Other than Standard For X and X3, add three days to delivery. Overall ength Shortened Stock removal from point end which shortens length. X.00 Min. (ef.) X X X X3 oint ength Code Min. (ounds) T T T T T T T S histle Stop See table for standard angles. The histle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Example: T6 400,., M, S, X, ngles of and 7. also available on.6 and larger diameters. (Specify X and angle after S.) S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. Example: =.3 = (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

12 0 ositive ick-up ilots ight uty ositive ick-up ilots ight uty Standard lterations ositive ick-up ilots ight uty Steel: M, S4, C ound to.0000 hen =, shank tolerance applies. Order any length shown. If you require a length between those shown, designate X. Example: You require a length of Order 3, then show X See How to Order example on the next page. X is available down to.3. Note shank length limitation of.. ( length may be shorter than shown when X is under the shortest length shown.) There is no additional charge for X. Geometry provides smoother pick-up without risk of distortion of hole. Greater positioning moves stock farther than conventional pilots. Features/enefits ositive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots. HO TO OE Specify: Qty. Code Steel Example: M Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. X imensions Smaller than Standard X oint ength Other than Standard Specify X, X, or X3 and length (see chart below). For X and X3, add three days to delivery. X X X3 oint ength Code Min. (ounds) Shank Code oint gth ound Min. ange X *N C *N =[(-.07)/.78]+.3 when dimension is less than n shown in chart. C C300 C3 C3 C3 C400 C4 C4 C4 C0 C Code C C C600 C6 C6 C6 C ay S4 + ays Standard lterations all ock positive pick-up pilots are available in sizes other than those shown in the chart to the left. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the dimension is outside the standard range, an X is placed in front of the dimension, e.g., X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 X Overall ength Shortened Stock removal from point end. length is maintained. vailable at no charge within catalog range. S histle Stop See table for standard angles. The histle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Example: 400,., M, S, X 7., ngles of and 7. also available on.6 and larger diameters. (Specify X and angle after S.) S Straight efore adius To determine ength of adius lend (). Calculate (-)/.. Find (-)/ value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. ead value.300 on bottom of chart..00 S. Example: =.3 = (-)/=(.3.)/=. Following the. line on chart over the radius blend line shows the to be approximately.300. *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

13 unch lanks & egular ight uty J egular Steel:, M, S4, C J Shank Code * Group J3 J4 Shank Code *See p. for additional information HO TO OE Specify: Qty. Code Steel Example: J 300 M ay S4 + ays ayton rogress Corporation

14 oint arger than Shank & egular ight uty 3 Standard lterations oint arger than Shankight uty 4 3 Steel:, M, C ound.0000 Shape, ±.000 ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. K_ egular Z_ Shank Code 6 *See p. for additional information..000 to.00 to oint gth Standard all Seat ocations Standard all Seat ocation is at. lternate locations of, 8, or 7 can be specified at no additional cost. Custom all Seat ocations Custom all Seat ocations can be specified as S and degrees counterclockwise from. For additional information, see ocking evices on p. 38. ouble all Seat second ball seat may be specified. Normally located 8 from the primary ball seat, these are used to minimize sharpening of notching punches by rotating the punch 8. Specify S and degree desired. second ball can also be located from the primary ball seat. Not recommended for diameters under.6 for Z and.0 for K. _X _O K H _J _N _V _Y _Z ound Shape ange Min. Max. /G K_ egular Z_ 7 7 S eflected View Std. eflected View S -4 pcs., ays -9 pcs., 3 ays HO TO OE Specify: Qty. Code (or &) Steel Example: KX M Standard lterations oint arger than Shank all ock punches are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the point length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. G = * Group J4 Surface Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. The available coatings are listed below. lso, see the chart at the bottom of this page for delivery times. aytride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. rovides high dimensional stability. pprox. hardness: C73. aytin (XNT)applied via V (physical vapor deposition). rovides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. pprox. hardness: *Vickers 300. aytn TM (XN)ultra-hard, high-aluminum V coating. bsorbs shear stress and provides high temperature resistance. Ideal for HS, dual phase, and TI steels. pprox. hardness: *Vickers aykote TM (XN)used for extrusion/forming applications. Not recommended for stainless steel, copper, or nickel. Tolerance is ±.000". pprox. hardness: *Vickers 300. TiCN (XCN)very hard V, thin film. rovides ultra hardness (harder than carbide) and superior abrasive wear resistance. pprox. hardness: *Vickers MoST TM (XNM)V, solid film. roduces lower coefficient of friction than other coatings. rovides excellent lubricity. pprox. hardness: *Vickers 000. XNthe ultimate coating for extrusion and forming applications. lso works well in shaving operations. Tolerance is ±.000. pprox. hardness: *Vickers 3. aykool TM (XC)cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. Code/elivery XN aytride + 3 days M & S4 XNT aytin + 3 days M & S4 XN aytn + 4 days M & S4 XN aykote + 8 days M & S4 XCN TiCN + 3 days M & S4 XNM MoST + days M & S4 XN + 8 days M & S4 XC aykool + days M & S4 *Vickers used when C exceeds 80. aytride and aytin are registered trademarks of ayton rogress. aytn, aykote, and aykool are trademarks of ayton rogress. MoST is a trademark of Ionond Inc. S X X oint ength Other than Standard (Shortens punch from the point end.) X Overall ength Shortened Stock removal from shank end. Minimum shank length is 3 6". oes not alter ball seat location. histle Stop See table for standard angles. The histle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Example: ZX 400,., M, S, X K 400,.,.3, M, S, X ngles of and 7. also available on.6 and larger diameters. (Specify X and angle after S.) ayton rogress Corporation ayton rogress Corporation

15 4 ie uttons all ock ie uttons ress Fit Standard lterations ie uttons 6 ayton Slug Control X, X and imensions arger or Smaller than Standard Steel:, M, C ound Shape, to.00 to _ ody ound Shape Code Min. Max. ange Min. Max. /G Up to.00 ia. ays.70 and larger ia. 4 ays X O K H J N V Y Z HO TO OE.06 x 4 ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. Specify: Qty. Code (or &) Steel Example: 0 X 8.6 Note: The standard ball seat location is at. lternate locations of, 8, or 7 can be specified at no additional cost. For additional information, see ocking evices on p. 38. G = Steel:, M, C ound Shape, = > HO TO OE.000 to.00 to K_ Specify: Qty. Code (or &) Steel Example: K.,.093 Up to.00 ia. ays.70 and larger ia. 4 ays ress-in ead KX KO K KK KH KJ ➊ Check your & dimensions to be certain the diagonal G does not exceed the maximum shown. Standard lterations KN KV KY KZ ody ound Shape Code Min. Max. ange Min. Max. /G all ock press fit die buttons are available in sizes other than those shown in the chart above. hen ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the and dimensions are outside the standard range, an X is placed in front of the or dimension, e.g., X and/or X. If the point length is other than standard, designate X as the land length. lso see Standard lterations on the front of the pullout tab in this section for other special order designators. G = ayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of ayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use ayton Slug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (e cannot guarantee the retention of slugs when clearance exceeds 0% per side.) Ordering ayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. lease specify XSC for alteration and show material thickness (inches) and clearance per side (percentage). HO TO OE Catalog Number Your Specs Inch KX 6. XSC MT.06 CS lt. Mat l Clear Code Thickness er Side (inches) (%) For additional information, contact your ayton distributor. ody Code 6 00 X Min ress Fit Min Max. /G Overall ength Shortened Stock removal does not alter land length on K. Minimum overall length =. Not available on all ock ie uttons. recision Overall ength Same as X except overall length is held to ±.00. Not available on all ock ie uttons. S Min histle Stop ( standard angle) See table for standard angles. The histle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. The X alteration is not available with the S alteration. Example: X, 8,.38, M, S. See p.36 for ie utton lanks. all ock Min Max. /G /4".8 /4" ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

16 6 Multi-osition etainers /ight uty True osition /ight uty etainers 7 Standard lterations Multi-osition TM etainers 8 7 atum S K ±.00 ±.0004 Y acking lugs Standard Jackscrew Hole Jackscrews make it easier to pull retainers off the dowels..6 3 /8-6 H H all Hole ocations Space equirements ight uty Hole eference e atum oint owel Holes ±.0003 Screw Holes ±.00 Component ±.0003 Holes unch Shape all Hole Class adial Tolerance ound ± Shape ± The all Hole Class is standard, unless otherwise specified. TYE H H HO TO OE holes, ays 7+ holes, 8 ays Example: etainer Catalog No. Special Size H 3070 Multi-osition TM etainers Component ocation all Hole acking Hole No. Size X xis Y xis ocation lug owel /6 S.F.*.3.3 S.H.C.S /6.3 3 HJ C 4 Clear Jackscr. ST *Slip Fit See the back of the pullout tab for additional information on acking lugs. Multi-osition TM etainers require special order forms, which are available on request. Specify all dimensions from the datum: Use the drawing above for reference HT The industry standard interchangeable retainer HO TO OE Specify: Qty. Example: 3 HT 3 T 6 T ight uty True osition etainer sets include: all Spring Screws owels all elease Set Screw Catalog Number uty G K S U X Y HT T Features/enefits The in-line dowel assures precise punch-to-die button alignment, giving you higher quality parts, longer punch life, and reduced production downtime. The True osition etainer eliminates hand fitting, cutting mounting time by nearly %. Simply pull the retainer from its box, and screw it into the die set. True osition gives you true dimensional accuracy every time. Only one dowel is required for round punches, which reduces machining time by up to %. Shaped punches use the secondary dowel for precise alignment. G ±.00 G ±.00 Slip Fit for. owel () HT=.6 T=. Screw Size The precision-ground ball hole assures perfect alignment of any punch shape, even if the retainer is replaced. The True osition etainer allows complete interchangeability between and ight uty retainers in the event of an engineering change. Use of the True osition etainer can cut retainer inventory requirements by %. ±.0004 U ay 9 X ±.0004 Slip Fit for owel. for T. for _T.0 for others. thick acking lug TYE In-ine owel TYE For ie uttons The three acking lugs shown above are used with Multi-osition TM, True osition, and End and Square etainersboth heavy duty and light duty. To determine which backing plug is used with a specific type of retainer, see ccessoriesetainers on p. 34. The C Solid acking lug is standard with all Multi-osition TM etainers. The acking lug with dowels for location can be specified; this eliminates the need for dowels in the retainer. ie utton etainers require a detailed drawing. True osition etainers TYE C Solid on t waste time and money building a retainer for just one punch. Fitting isolated punches or pilots onto a die set is quick and easy with True osition etainers. These cost-effective time-savers can be mounted with screws from either top or bottom, eliminating the need to build and fit one-of-a-kind retainers. True osition etainers are recognized as the standard in the industry for interchangeable retainers. ll are quality built; ground top to bottom; and hardened to approximately C4. True osition gives you true dimensional accuracy each and every time! Special Size ny amount of material can be removed from the sides of the retainer for a custom size. Edges are saw cut ±.03. Clearance Holes Clearance holes or tapped holes can be detailed, as shown in the order example. Holes are drilled through the retainer unless otherwise specified. ocation ±.00 iameter The following alterations require detailed drawings: Notches Notches to clear other tooling can be added to any side of the retainer. Notches are saw cut ±.03. ngles s with notches, angles can be added to clear other tooling in the die. ngles are saw cut ±.03.. Multi-osition is a trademark of ayton rogress Corporation. True osition is a registered trademark of ayton rogress Corporation. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

17 8 Single unch etainer with acking late True osition EZ Fit etainer Inserts True osition etainers 9 E-Z Fit etainer Inserts 30 9 HO TO OE Specify: Qty. Code Example: 3 HT Heavy uty HT HT Code G K S U X Y Features/enefits HT True osition etainer sets include: all Spring Screws owels all elease Set Screw HT True osition etainers come complete with an integrated, hardened backing plate. ith all the features of the original True osition etainer, the HT satisfies the needs of applications where more bearing surface is desired. True osition gives you true dimensional accuracy each and every time! Screw Size HI I ight uty HO TO OE Specify: Qty. Code Example: HI I 6 unch Hole ia. Code K HI Features/enefits ight uty unch Hole ia. Code K I ayton EZ Fit all ock etainer Inserts give you the ability to build, reconfigure, and custom-make retainers in-house as die specifications change. In addition, the unique single-piece teardrop shape, combined with both a straight and an angled wedge side, holds your ball lock punch securely in place. EZ Fit reduces costs and downtimeand simplifies tooling changeover. HI =.3 I = K The shape shown above can be easily cut using wire EM to assure a proper fit. The insert (utilizing both the straight and 8 angled sides) fits securely and is designed to clear the retainer by a small amount, making assembly and disassembly easier. Each insert comes complete with wire cutting instructions that show recommended dimensions and tolerances for optimum performance. K See p.7 See p.8 The in-line dowel assures precise punch-to-die button alignment, giving you higher quality parts, longer punch life, and reduced production downtime. The True osition etainer eliminates hand fitting, cutting mounting time by nearly %. Simply pull the retainer from its box, and screw it into the die set. Only one dowel is required for round punches, which reduces machining time by up to %. Shaped punches use the secondary dowel for precise alignment. The precision-ground ball hole assures perfect alignment of any punch shape, even if the retainer is replaced. The True osition etainer allows complete interchangeability between and ight uty retainers in the event of an engineering change. Use of the True osition etainer can cut retainer inventory requirements by %. acking lates The acking lates are standard with ayton s HT True osition Single unch etainers. The acking late has the same function as the backing plug model True osition etainer, i.e., to prevent the punch shank from penetrating the punch plate. For optimum resistance on impact HT etainers have integrated, hardened acking lates. The acking lates cover the entire surface of the retainer, spreading the load over a large area. Tighter Tolerances ayton EZ Fit etainer Inserts utilize a patented, state-of-the-art design that assures tighter, more precise tolerances than other retainer inserts on the market. The unique teardrop shape provides a single, tightly secured receptacle for the punch. One side of the piece (the flat side) is cut at an 8 angle to create a wedge shape. The hole in the retainer is wire cut to create a snug fit. (See cutaway.) EZ Fit etainer Inserts are also ideal for repairing or making engineering changes. epair/engineering Changes hen job specifications change, the location(s) of the punches in the die set change, and reconfigured retainers are required. This means ordering new retainers or modifying existing retainers in-house. This can slow the process; often requires specialized equipment and knowledge; and the integrity of the original retainer can be compromised. Nowwith the help of the all-new ayton EZ Fit all ock etainer Insertthis process can be simplified and completed in-house at a fraction of the cost of replacing existing retainers. In-house Modifications To retrofit the EZ Fit Insert, simply wire cut the hole to the specified size and install. (See instructions at /ezfit for EM wire cutting.) The process is quick, easy, effective, and far less expensive than part replacement costs. ay ay True osition is a registered trademark of ayton rogress Corporation. TM EZ Fit is a trademark of ayton rogress Corporation. Mfg. under atent No. 6,679,47. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

18 30 End etainers / ight uty Square etainers / ight uty 3 HE E ight uty HS S ight uty HO TO OE Specify: Qty. Example: HE E etainer sets include: acking lug all Spring Screws owels HO TO OE Specify: Qty. Example: HS 6 8 S etainer sets include: acking lug all Spring Screws owels Catalog Number J Y HE Screw Size Catalog Number G H J K Screw Size.0 See rawing 4-0 E Catalog Number E HS Screw Size Catalog Number E S *S Screw Size *May be furnished with acking late instead of acking lug. ay ay Note: Screw and owel ocations ±.00. Note: Screw and owel ocations ±.00. ayton rogress Corporation ayton rogress Corporation

19 3 Classified Shapes all ock Classified Shapes all ock 33 Classified Shapes Ordering Information Classified shapes (83 common shapes, no detailing required) are available on all punches and die buttons, as indicated in this catalog. The 83 available common shapes are shown here and on p. 33. lso, see the outside of the pullout tab for notes and drawing references. Ordering Information * Corner imensions imensions should be the theoretical sharp corners for shapes C, C4, C34, C6, and C88. However, some reduction of these dimensions will result from fitting the punch and die button under conditions where the clearance is.00 or less per side. Shape Center Shapes are centered on the punch shanks as shown. Shapes in guide bushings and die buttons are also centered as shown with the exception of shapes C and C34. ue to clearance, the dimension on these shapes will not be centered. C0** 8 7 Flatted ounds C** Keys Triangles/ Trapezoids C3 S C* C* C4* C6 S C33** C** C3 C6* G C30 C3 C6 = G Mono obes C3 C4 Multi obes C7 C4 C7 C9 C0 C3 C C6 C8 C8 C9 C60 Miscellaneous C40 C4* C93 C6 C8** C6 Ts C44 C4 = = C43 C64 C7 S C9 C34 C66 Us C C69 C7 C C74 C76 S C4 C68 C70 C7 C73 C S C67 s C46 C78 C48 C8 C47 C C77 C79 C80 C83 C8 C84 olygons C** C3 = Even No. of Sides C36 C88* C C39 uo Tees C C9 = Odd No. of Sides = No. of teeth (3, 4, 6 or 8 only) S C8** C86 = Even No. of Sides C C89 C38 C90 = Odd No. of Sides (4) = No. of teeth (3, 4, 6 or 8 only) C9 C eflected View unches and Guides lan View unch 0º unch eflected Views The reflected view is used for punches and guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a plan view from the head end, in which the point shape is shown dotted. reflected view is shown with solid lines. Orientation and ocking The locking device orientation is standard at. For types of locking methods and custom locations, see p º Guide Head own Clearance Normal grinding methods produce ➊.007 max fillet on the punch and ➋.007 max fillet on the die button with matching corner shape on the die button and punch, respectively. hen ordering die buttons, please specify punch dimensions and clearance per side (i). 0º 8 lan View Matrix 0º X 7 eflected View ** Now standard. See product pages. *See Corner imensions note on p. 3. ayton rogress Corporation ayton rogress Corporation ayton rogress Corporation

20 34 ccessories etainers Standard in Single-hole etainers acking lugs Optional for Matrixes C Standard in Multi- osition TM etainers Socket Head Cap Screw etainer Nut owel all elease Screw all Standard Spring Extra Heavy uty Spring ooster Spring etainer rill ushing eg. U.S. at. & TM Office HT HS HE ight uty T S E x x x x x x x x x x ia x x 3 4 ia x ia x ia ia ia x x x ia x x x ia x x ia x x x ia ia ia ia HO TO OE Specify: Qty. roduct # Example: 8309 (all for HT with. dia.) (owel for HS) (Spring for E with.0 dia.) ayton rogress Corporation

21 ccessories Miscellaneous 3 uilt-in wrench tightens collet T-Grip for strong pulling or twisting action Heat treated high grade alloy for long life pprox. 4" unch ullers ayton unch ullers simplify and speed the removal of ball lock punches from retainers. You no longer have to improvise with vise grips or other tools that can slip from the punch, making removal difficult or hazardous. ayton unch ullers are made of high-grade alloy steel and are heat-treated and precision machined for long, reliable service. ayton unch ullers, which can improve performance and save downtime, are available in shank sizes from." to.". Thin wall construction for easier punch access recision collet grips punch shank securely.7 max. HO TO OE Specify: Qty. roduct # Example: (. shank diameter with. max point length) emoves ball lock punches quickly and easily Catalog Number Shank iameter In Inches Max. oint ength Slide unch uller over the shank. otate the built-in wrench until tight. 3 Insert release tool and pull down. all elease Tools Cat. No Cat. No Cat. No ight uty Cat. No ngle Tip (for all retainers) HO TO OE Specify: Qty. roduct # Example: (Straight Tip) Straight Tip (for all retainers) Threaded Tip (for True osition etainers) Shim/acking late HO TO OE Specify: Qty. roduct # Example: US or.89 ±.00 Clearance Holes () Thickness T.89 (c4-6).07 (Soft) U 0648 US 068 U 048 US 08 U 348 US 38 6 U 648 US 68 U 048 US 08 8 U 48 US 8 U 48 US 8 U 348 US 38 ayton rogress Corporation

22 36 EM ie utton lanks HO TO OE Specify: Qty. Code Steel Example: 6 KE X.00 M KU M Standard will be provided, unless otherwise specified. K_ Steel: M, C ound ±.00 = > Tolerance to.. ody K_U K_E ia. Std. Optional Std. Optional Standard ay arger 3 ays.70 and up (any ) 4 ays Features/enefits Select either round KU EM ie utton lanks or round KE ie utton lanks. elief hole () provides sufficient clearance for slug removal during the stamping process in both types. KU lanks are provided with a small straight through hole. They are commonly used for wire and vertical EM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a round straight relief; in conventional EM applications, you can customize the size of the relief to the shape you are cutting. KE lanks are used with conventional (vertical) EM machines. The hole () is used to introduce dielectric to the spark gap for flushing away eroded particles of steel. For the fastest delivery, use the hole () dimension given in the chart. If another hole is desired, simply specify X, and indicate the dimension. ayton rogress Corporation

23 ata with Keeper Key Cutaway The Engineered Clearance erforating punch-to-die button clearances in metal stamping dies has been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (i =clearance per side). Standard practice has called for i%, and is commonly known as regular clearance. egular clearance has been applied almost universally to all applications involving the perforation of ferrous materials., the Engineered Clearance, is approximately twice regular clearance, i.e., i0-%. This means greater productivity, improved maintenance, and a better return on your tooling investment. In addition, clearances of up to i% are not uncommon with some hard materials. Clearance tests have been performed by ayton rogress to prove that increasing the clearance does not lessen hole qualitya common thought by some designers and engineers. ayton clearance tests do, in fact, prove that the Engineered Clearance provides many advantages and benefits. In roduction equires less press tonnage educes the pressure required to strip the punch, which, in turn, reduces punch wear roduces minimal burr oublesoften triplespiece output per grind educes total punch costs In Maintenance Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension educes downtime for regrinding Standard ata IMENSION J* J3 J4 J Std. Shank ia oint Hole ia. C Shank Hole ia. E in Extension Keeper Key No ** * oint iameters <.080 ** Keeper Key not available esign imits IMENSION J J3 J4 J Min. Shank ia Min. oint ia Max. oint gth Components. min Universal Components EJECTO INS J J3 J4 J Overall ength in iameter Head iameter H Hd. Thickness T SINGS J J3 J4 J Outside ia Free ength ressure (.reload) lbs..... SCES J J3 J4 J Screw Size #3-48 #-40 #8-3 # Screw ength ayton rogress Corporation

24 38 ocking evices Orientation The standard ball seat location is at. lternate locations of, 8, or 7 may be specified at no extra cost. Custom ball seat locations may be specified as S and at the degree required counter-clockwise from. (See drawing on right.) Views plan view is used for the die button, and a reflected view is used for the punch. The reflected view, a mirror image (see p. 3, Classified Shapes ), simplifies orientation: ll locking devices are in the same position. Identify as reflected view on the punch drawing. How to Specify This page shows the most common locking devices available for press-fit die buttonssingle flat, double flat, and dowel. Select the type, then add the code to the component description. (See how to order box on right.) Single Flats X, X, X8, X9 The standard key flat locking device is at. Specify X (bottom) or X8 (top) for die buttons. lternate locations of, 8, or 7 may be specified at no additional cost. Specify X or X8 and the degree required. Example: X. Custom ocation Specify X (bottom) or X9 (top) and the degree required counter-clockwise from. Example: X3. ouble Flats X3, X6 The double key flat locking device is at. Specify X3 for die buttons. lternate locations of, 8, and 7 may be specified at no additional cost. Specify X3 and the degree required. Example: X3. Custom ocation Specify X6 for die buttons and the degree required counter-clockwise from. Example: X63. F imension for Flats for ress-fit ie uttons ocation Tolerance Flat owel F adial F adial / inch ' F F S X8 X X3 TY. ody ia. 6 F ody ia. 00 F HO TO OE Specify: Qty. Code (or &) Steel lteration Example: O -.394,.09 X 9 -.,.09 M X83 dditional Flat For unches and ie uttons The depth of the flat is taken from the shank, not the head, on punches. Custom ocation Standard ocation owel Slots X0, X, X4, X7, X4, X7 The standard dowel locking device is at. Specify X4 (. dowel) or X4 (. dowel) for die buttons. Specify X0 (F=.) for die buttons only. lternate locations of, 8, or 7 may be specified at no additional cost. Specify X0, X4, or X4 and the degree required. Example: X4. Custom ocation Specify X7 (. dowel) or X7 (. dowel) for die buttons. Specify X (F=.) for die buttons only. Specify X, X7, or X7, and the degree required counter-clockwise from. Example: X73. F imension for owels for ress-fit ie uttons 8 7 epth ody ia X0, X / X4, X7 F / X4, X / Order example: X0, X, X4, & X7. owel X4 & X7. owel Code epth ength X X X X Full ength X X X X Full ength X89 Specify imensions X X X X Full ength X X X X Full ength X99 Specify imensions ength (from top of matrix) F ayton rogress Corporation

25 Urethane Strippers 39 O.. I.. Features/enefits ayton s durable, yet flexible, Urethane Strippers provide superior stripping over conventional strippers; develop higher load-bearing capacity due to the use of a unique curing agent; are tear- and oil-resistant; provide exceptional dampening of the punch, thus eliminating premature punch failure due to vibration; and are easy to install and replace. ir Hole 4" Strip-shape ayton Urethane Strippers assure positive stripping and dampen punch vibration by gripping around the punch point. The closed-end feature holds the thin stock flat during the stripping cycle, and helps eliminate the potential for rejected parts. ir Hole I HO TO OE Specify: Qty. I.. Example: USE Catalog Number I.. O.. ressure at eflection of USE8- USE USE- USE- USE- USE3- USE3- USE3- USE ush on unch shape in end of stripper USE- USE- USE- USE USE- USE- USE- USE-00 USE USE6- USE6- USE6- USE USE- USE-00 USE- USE- USE USE- USE-00 USE- USE- USE USE- USE-00 USE- USE- USE ayton rogress Corporation