(An ISO 9001:2008 certified company) Contact Detail. Mr. Vishal Chovatiya (BE-Mechanical) Mo. No.: Ph. No.
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2 (An ISO 9001:2008 certified company) Contact Detail Mr. Vishal Chovatiya (BE-Mechanical) Mo. No.: Ph. No.: id: Proprietor
3 List of contents Company Introduction Quality policy Organization Chart Company layout Machineries and its specification of Surat List of Clients Process Chart Certification Archive
4 Company Introduction The Instrument Shop fabricates prototypes, instrumentation and other components and assemblies using machineable, bendable, or weldable materials. For the purpose of operational clarity, the company has been divided into 3 divisions focusing on particular activities. 1.Engineering Division 2.Fabrication Division These divisions make products serving diverse industries such as Cement, Power, Fertilizer, Steel, Foundries, Mines & Minerals and other OEMs
5 Quality Policy We at DIVINE ENGINEERING SERVICE ensure that all our Products and related services conform to International Quality standards and our clients get perfect value for their money. Planning for new products and related services begins with understanding our Customers & Clients Requirement and creating the best user experience. As a mark of our commitment to quality, we have set High Standards for evaluating our work, Reinforcing and Developing Employee knowledge, and verifying our Customers Level of Satisfaction. We will strive to continuously improve our work Quality in order to meet Customer s Requirements. By Innovating Systems of International Standards and Methodologies.
6 Organization Chart Proprietor Mr. Vishal Chovatiya. Planning In charge Mr. Trushant QA/QC In Charge MR. Janak Design Manager Mr. Akash Production Manager Mr. Jagdish Purchase Manager Mr.Janak Planning Engineer Mr. Dishant Sr. Quality engineer Mr. Sagar Design Engineer Mr.Manoj Sr. Production Engineer Mr. Jaydeep Purchase Supervisor Mr. Vijay Jr. Production engineer Mr. Falgun Contactor Mr. Vijay Shop flour labour Aayush Manpower Contractor Mr. Santosh Shop flour Labour P.I manpowers Contractor Mr.Bhavin shop flour labour Sunita Engineers Account Manager Mr. vishal Store Manager Mr.Sarfraz Store Keeper Mr. Abdul
7 Company Profile It gives immense pleasures to introduce ourselves as one of the leading engineering works in the field of unlimited engineering known as divine service engineering. The organization is under modernization with various competent machineries for providing solutions to any sort of engineering. The motto of our skilled teams to provide delivery of quality-wise good and the ultimate satisfaction to our valued customers as they are our fundamental base and inspiration. We are specialized in heavy fabrication in s.s, m.s in precision works too. We strongly believe of saying HARD WORK IS THE KEY TO SUCCESS
8 Our Philosophy We understand that to build long-term relations with our customers, we have to ensure timely delivery of products with right quality. To ensure timely delivery we should have dedicated & experienced Planning team for resource planning & detailing Strong field supervision team Skilled technicians We believe in separate inspection team separated from production to control and ensure right quality at first time. We believe in development of our people by training & assigning them challenging tasks under guidance of seniors.
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10 Company Layout About Unit Address: A/613, ROAD NO: 6, NEW WATER TANK, SACHIN GIDC, SURAT The shop is well ventilated by proper windows and cooling fans square ft Total Area
11 The fabrication and machine unit consists of all the facilities required in heavy work shop. It consists of 35 MT capacities of cranes in this work shop.
12 Machineries and its specification 1. Abrasive water jet machine: We offer our clients cost effective and high Quality CNC water jet cutting machine remarkably thick material available in various levels of pump pressures. This CNC machine ensures no metallurgical damages and can cut any brittle, pre hardened and difficult materials. Description Detail Bed size 2000mm*3000mm MS cutting capacity 200 mm SS cutting capacity 150 mm Pump Detail KMT Neo line 40i/55000 Psi Pressure
13 2. CNC Plasma & OXY Fuel Cutting: CNC plasma and Oxy fuel cutting machines have a reputation for quality and reliability. Source Hypertherm Description Detail Bed size 6000 mm*2000 mm MS Cutting Capacity 30mm SS Cutting Capacity 25mm MS Oxy fuel Cutting capacity 150mm
14 3. NC Hydraulic Press Break: Suitable for complex job shearing Repeated position accuracy in 0.1mm Automatic Rake angle adjustment on screen Automatic Stroke length control on screen Multiple back-gauge position with stroke counting on screen. Description Detail Bed Size 3000mm MS Bending Capacity 16mm SS Bending Capacity 12mm
15 4. NC Hydraulic Shearing Machine: Suitable for complex job shearing Repeated position accuracy in 0.1mm Automatic Rake angle adjustment on screen Automatic Stroke length control on screen Multiple back-gauge position with stroke counting on screen. Description Detail Bed Size 3000mm MS Shearing Capacity 16mm SS Shearing Capacity 12mm
16 5. VMC 1260 CNC machine: Suitable for Machining of Job. Computer Numeric Control Unit: SINUMERIK 828D (Siemens Make) Laser Calibrated Axis for High Precision Positioning Accuracy& Repeatability Automatic Stroke length control on screen High Precision Linear Motion Guide ways. Description Detail Positioning Uncertainty 0.010mm Repeatability mm Bed Size 1220mm*640mm Positioning Uncertainty 0.010mm
17 6. CNC Turning Center DX machine: Suitable for Turning, Boring and Threading of Job. Computer Numeric Control Unit: SINUMERIK 828 D BASIC T(Siemens Make) Laser Calibrated Axis for High Precision Positioning Accuracy & Repeatability 250 mm Dia. Hydraulic Chuck & Cylinder High Precision Linear Motion Guide ways. Description Detail Positioning Uncertainty 0.010mm Repeatability 0.005mm Maximum Turning Length 1000 mm
18 7. Radial Dill: Drilling in steel TS 600 MPa Feed 0,5 mm/rev - 60 rpm,mm100 Drilling in cast iron TS 250 MPa Feed 0.62 mm/rev - 60 rpm,mm125 Drilling with U-drills Sandvik in steel TS 600 MPa Feed 175 mm/min cutting speed 240 m/min,mm56 Description Detail Boring capacity in Steel 250mm Boring capacity in cast iron 300mm Tapping capacity in Steel 100mm Tapping capacity in cast iron 100mm
19 8. Rolling machine: This machine is intended for carrying out rolling the sheet metals into cylindrical shapes, curve shapes etc. meeting the stringent demands of high quality. The machine should be capable of carrying out rolling operations likecylindrical shapes, curve shapes etc. of sheet metal components made of MS, Alloy steels and other non-ferrous metals. Description Detail Make Italy Upper roller Diameter 350mm Lower roller Diameter 300mm 20mm X 3070mm Bending Capacity 25mm X 2500mm
20 9. Radial Drill: It the largest and most versatile used for drilling medium to large and heavy work pieces. Operation that can be performed in drilling machine : Drilling Reaming Boring Counter boring Counter sinking Taping Description Detail Make Prabhat Qty 2 nos Capacity 80 mm * 1700 mm
21 10. Bandsaw Cutting Machine: This Machine having capacity to cut large variety of material and very high production capacity. It can be set up on diffenrebt speed for different material like special alloy, nickel, s.s, cast iron, MS, Brass, Aluminium, Bronze Description Detail Blade Speed Cutting Capacity 1mm to 400mm
22 Sr no Types of Machines Machine Specification & Capacity 1 Pre pinching Hydraulic Press 400 tons -Double cylinder operated hydraulic 2 Multipurpose hydraulic Press 50 tons 3 Radial Drill HMT make -RM62 4 Hand Drill KPT make 5 Argon(TIG)welding unit 600amps. 6 Welding Transformer (Air cooled) 400 amps. 7 Welding Transformer (Air cooled) 300 amps. 8 Sub Merged arc welding Unit(SAW) 600 amps. 9 CO2 / MIG-MAG Welding Unit 600 amps. 10 Welding transformer (Oil Cooled) 300 amps. 11 Welding Rectifiers 300 amps. Double operated 12 Welding Rod Heating Oven Cabinet type 13 Portable Heating Oven 14 Pedestal Grinding M/c 235mm 15 Angle Grinder (AG-7) 5 16 Portable Grinder 1 GQ-4 17 Portable Grinder 2 GQ-6 18 Lathe 1 4 ft 19 Lathe 2 7 ft 20 Lathe 3 14 ft 21 Milling Machine 300x1400x250mm 22 Air Compressor 5 HP x 3 23 GEB Power Connection 300 KW 24 DG Set Generator 75 KVA 25 Overhead Crane (EOT) tons 26 Overhead Crane (EOT)-2 5 tons 27 Band Saw Make Universal up to 200mm Dia.
23 List of Clients L & T Heavy Engineering Division, Hazira L & T Heavy Engineering Division, Powai L & T MHPS Turbines & Generators, Hazira L & T MHPS Boilers Pvt. ltd., Hazira Essar Heavy Engineering Services, Hazira L & T Howden, Hazira Bilfinger Plants Equipment's Pvt. Ltd And many more...
24 ISO Certification
25 NSIC Certification
26 Client Name Job Description Material M/s L&T MHPS Turbine Generator Pvt. Ltd. Coil End Fixture Mild Steel up to 70mm thickness
27 Client Name Job Description Material M/s L&T-MHPS BOILER PVT. LTD. Protector SA240 GR304
28 Client Name Job Description Material M/s L&T MHPS Turbine Generator Pvt. Ltd. Turbine Foundation Bolt S35C QT,S45C QT, IS 2062
29 Client Name Job Description Material Size M/s L&T Heavy Engineering Division Water Jet Cutting SA240 GR304L 120MM THICK,27645MM Dia.
30 Client Name Job Description Material M/s L&T Heavy Engineering Division Water Jet Cutting of baffles SA240 GR304L
31 Client Name Job Description Material Size M/s L&T-MHPS BOILER PVT. LTD. Top Girder SA240 GR340L 36MM THICK PLATE
32 Client Name Job Description Material M/s L&T MHPS Turbine Generator Pvt. Ltd. Atmosphere Relief Valve Cover Mild Steel
33 Client Name Job Description Material M/s L&T MHPS Turbine Generator Pvt. Ltd. Anchor Block Mild Steel
34 Client Name Job Description Material M/s L&T MHPS Turbine Generator Pvt. Ltd. Embedded material SA106 GR-B
35 Client Name Job Description Material M/s L&T-MHPS BOILER PVT. LTD. NPP Hanger Support For Boiler SA387- GR12-2
36 Client Name Job Description Material M/s L&T-MHPS BOILER PVT. LTD. HANGER ROAD Mild Steel
37 Client Name Job Description Material M/s L&T-MHPS BOILER PVT. LTD. Turn Buckle Mild Steel
38 Client Name Job Description Material M/s L&T-MHPS BOILER PVT. LTD. LIFTING BEAM 25 TON CAPACITY IS2062 GRB
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