PRODUCT CHALLENGE E-Z KLEEN STAINLESS STEEL AND POLYMER BEARINGS
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1 PRODUCT CHALLENGE E-Z KLEEN STAINLESS STEEL AND POLYMER BEARINGS 1
2 Outline EZ Kleen Polymer Housing EZ Kleen Stainless Steel Housing Beverage Bearings Bearing Inserts Related Products Food Industry Focus Applications Summary 2
3 Why the Polymer & Stainless Steel Housings Listening to customers & providing solutions that meet their needs Customers provided the input for the development of E-Z KLEEN bearings Designed to meet the requirements of the food processing industry 3
4 E-Z KLEEN Housing Features Polymer housing - FDA / USDA compliant - Solid base - Anti-microbial agent retards fungal and bacterial growth - Seamless stainless steel ferrules in bolt holes Stainless steel housing - FDA/USDA compliant - Solid base - Corrosion resistant 300 series stainless steel 4
5 E-Z KLEEN Polymer Housed Bearings Thermoplastic polyester reinforced with fiberglass strands Excellent chemical & corrosion resistance Rugged design for extra strength exceeds static capacity of the bearing 5
6 No Cavities! No Fillings! 6
7 Anti-Microbial & Anti-Fungal Results of housing anti-microbial Activity against test organisms Test Organism Type Growth Free Zone (mm) Cont Inhibition (%) Staphylococcus aureus Bacterial Aspergillus niger Fungal
8 Polymer Housing Strength 205 Series Ultimate Strength 1 (25mm) Co = 1565 lbs 8
9 Polymer Sleeve Polymer Insert Injection molded DELRIN - FDA/USDA compliant - Self-lubricating - Stainless steel anti-rotation pin - White color 9
10 Polymer Sleeve - Polymer Housed 10
11 Temperature Limits Sleeve Bearing - Bearing insert -40 to 180ºF Ball Bearing - Bearing insert -20 to 225ºF Housing Continuous 275ºF (135ºC) Contact DODGE engineering for recommendations on applications exceeding these temperature ranges 11
12 Polymer Styles & Sizes Pillow blocks and 2 & 4 bolt flanges: - 3/4 thru 2-20mm thru 50mm Tapped base, flanged brackets, & wide slot take-ups: - 3/4 thru 1-7/16-20mm thru 35mm Inserts - Ball bearing - corrosion resistant SC or D-LOK - Polymer sleeve 12
13 E-Z KLEEN Stainless Steel Housed Bearings 300 series stainless steel Manufactured with a solid base Provides excellent chemical resistance 13
14 Stainless Steel Styles & Sizes Pillow blocks: - 3/4 thru 2-20mm thru 50mm series Two & four bolt flanges: - 3/4 thru 2-20mm thru 50mm series Inserts - Ball bearing - corrosion resistant SC or D-LOK 14
15 Beverage Bearings Lubricant - Mobil SHC % filled and sealed (lube for life) High adhesion property to metal High water resistance capability Endcovers recommended 15
16 E-Z KLEEN Bearing Inserts Ball bearing Designed for washdown applications -20 F to 225 F Speed range: shaft dependent Nomenclature: INS-SC-012- CR CR CR Sleeve bearing INS-DL-012- INS-GT-012- Designed for washdown applications -40 F subzero to 180 F Speed range: to 500 RPM Nomenclature: P2B-PSEZ P
17 The Nickel Alloy Teflon Advantage Dodge Nickel Alloy Teflon TDC Zinc 24 Hrs. Accelerated Test Results Black Oxide 400 Series Stainles s 17
![E-Z KLEEN Bearing Inserts Corrosion Resistant [CR] Insert Features Nickel Alloy Teflon composite coating FDA/USDA](/docs-images/80/81036092/images/18-1.jpg "lubricant PROGUARD Plus seals Set Screw & D-LOK locking systems Anti-rotation pin Flinger Nitrile Lip Seal Greas e")
18 E-Z KLEEN Bearing Inserts Corrosion Resistant [CR] Insert Features Nickel Alloy Teflon composite coating FDA/USDA lubricant PROGUARD Plus seals Set Screw & D-LOK locking systems Anti-rotation pin Flinger Nitrile Lip Seal Greas e Barrie r 18
19 Grip Tight Adapter Polymer or stainless housing Dodge CR nickel alloy teflon coated bearing Stainless steel balls Stainless steel ProGuard Plus seals 316 stainless adapter & locknut 19
20 Grip Tight Adapter Advantage: Damage- Free Shafting Shaft after 500 hours with setscrew bearing No shaft damage/rework - Due to setscrews - Due to fretting corrosion Avoid costly labor and maintenance to recondition shafting to accept new bearing Shaft after 2,500 hours with adapter bearing Internal bearing puller - Bearing comes off of adapter effortlessly Bearing comes off of shaft with no effort 20
21 Protection and Sealing Systems End Closures/Covers Available for polymer and stainless steel housings Snap-in engagement type Encloses rotating shaft end (below) OR over shaft as additional labyrinth seal (left) Redesigned shaft side enclosure Provides effective seal Helps meet OSHA requirements No speed limitation 21
22 Food Industry Focus Products tailored specifically to meet the needs of the Food Industry. - E-Z KLEEN Stainless Steel and Polymer Bearings - Easy Clean Plus Washdown Motor - E-Z KLEEN Quill TIGEAR - Easy Clean AC/DC Drives Sales and engineering specialists that exclusively support the Food Industry. 22
23 Applications 23
24 Applications 24
25 Applications 25
26 Summary EZ KLEEN housings Polymer No cavities or fillings prevents bacteria getting caught on bearing Anti-microbial agent inhibits bacterial growth Superior strength Housing styles: Pillow blocks, 2 & 4 bolt flanges, tapped base, flanged brackets, & wide slot take-ups: Stainless Steel 300 Series Stainless provides excellent corrosion resistance Housing styles: pillow block, 2 & 4 bolt flanges Corrosion resistant ball bearing inserts Improved corrosion resistance and wash down performance Superior life vs. TDC, Zinc or 400 series stainless Available locking mechanisms Setscrew, D-Lok, & GRIP TIGHT ge EZ KLEEN ball bearings are designed for long specifically in the food industry 26
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