CDI Energy Products. Offshore Europe Precision. Engineered. Performance.
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1 CDI Energy Products Offshore Europe 2015 Precision. Engineered. Performance.
2 Who we are. What we do. Experts in materials and engineered components Thermoplastic polymers Elastomers (Rubber) Non-Metallics Metal/Metal elastomer Assemblies Part of the global group Fenner Plc. Engineered solutions built to ensure your success
3 Global Organizational Footprint Edmonton, Canada Toronto, Canada Leeds, UK Norway Hamburg, Germany Houston, Texas Hampton, UK Italy Poland Singapore Rio Claro, Brazil Australia Distribution Facility CDI Manufacturing Facility
4 CDI Energy Products Global organization Shared technology Aligned business strategies Local and regional focus Delivery Sales support Engineering
5 Partnership Technology development Materials and manufacturing excellence Prototyping to manufacturing Delivery into your key markets Asia Northwestern Europe Brazil North America
6 Safety, Quality, and the Environment Dedicated to zero safety incidents Certified to global standards in individual manufacturing locations including: Bizsafe OHSEA OHSAS ISO API
7 Global Manufacturing Capability Houston UK Norway Singapore Local geographic support network Over 750,000 ft 2 across all locations
8 Materials and Application Technology
9 Material Expertise Material development Custom compounding Process knowledge Fit-for-purpose Application specific Customer specific
10 Material Overview & Development In-house material development and testing Custom shapes and billets Elastomers: NBR to FFKM Thermoplastics: Polyurethane to PEEK Mould customer own FI materials
11 Materials Elastomers NORSOK M710/ISO NBR HNBR FKM FEPM FFKM EPDM FVMQ VMQ
12 Materials Thermoplastics NORSOK M710 Annex C PEEK PEKK PEK PPS TPES PFA PA POM UHMW-PE
13 Materials PTFE NORSOK M710 Annex C Virgin or Unfilled Carbon Glass Graphite Aramid Bronze Mineral MoS2 PPS & plastics
14 Writing Specifications Typically available for certifications: PTFE Compounds Tensile D1708 Elongation D1708 Specific Gravity D792 Shore-D Hardness D2240 Overall PTFE compounds standards: Filled Compounds D4745 Virgin Resin D4894/D4895 Engineering Plastics Tensile D638 Elongation D638 Flex modulus D790 Specific Gravity D792 Notched Izod D256
15 Writing Specifications Typically available for certifications: Elastomer Compounds Tensile - D412 Elongation - D412 M50 & M100 - D412 Shore-A Hardness - D2240 Compression Set - D395
16 Laboratory & Testing Facilities Mechanical properties Thermal properties Tribological properties Chemical composition Electrical properties Custom testing per application Product evaluation/failure analysis
17 Onsite Testing FEA & Mould flow analysis Balances functionality with manufacturability of the part Addresses issues before costly tooling is constructed Pressure Conductivity
18 Third Party Testing Industry standardized testing is replacing unique or novel testing in OEM s specifications. API ISO NORSOK/ISO
19 NORSOK(ISO ) Certifications Current testing includes: Plastics: Chemical resistance Elastomers: Rapid gas decompression (RGD) and explosive decompression (ED) Additional testing underway
20 Manufacturing Capabilities
21 Manufacturing Processes Moulding Extrusion Machining
22 Moulding Processes Compression Elastomer PTFE Advanced Thermoplastics Injection Iso-static Transfer Thermoforming
23 Extrusion Processes Melt Ram Paste
24 Machining Processes CNC Turning CNC Milling Manual Rubber Screw Machine
25 Products
26 Energy Solutions Sealing solutions Packer elements Packing Valve components Compressor Components Pump packings
27 Wellhead Seals S-Seals FS-Seals & P-Seals Hanger packing
28 Christmas Tree Seals OptiSeal stem packing sets Gate valve seat seals PEEK antiextrusion rings
29 BOP Components Ram blocks Outer seals Lip seals Line wipers
30 Subsea Valve indicators Connectors & bulkhead penetrators Excluders
31 Casing Seals Large C/S O-rings Composite casing seal Bonded mesh hanger packer
32 S-Seals - NORSOK M710/ISO Proven S-Seal Design incorporating Phantom O-Ring that reduces the effects of compression set Metal and PEEK spring choices are available. Over 225 sizes tooled Recent developments see SS springs inside PEEK anti-extrusion springs
33 FS & P-Seals - NORSOK M710 ISO Casing seals designed to be used with or without injectable packing
34 P-Seals NORSOK M710 ISO Proven casing seals designed to be energized with injectable packing
35 BOP Components NORSOK M710 ISO
36 OptiSeal Products High-performance, spring-energized seal U-shaped thermoplastic jacket energized by: Compressed V- shaped metal spring Flat band and canted coil springs Thermoplastics can be added Energizer Jacket Material Seal Lip Heel
37 OptiSeal Systems OptiPak set OptiSeal set with anti-extrusion heel Nested springs Face seal OptiVee non-elastomer w/graphite female
38 Lip Seals A6R TM seal Lip seal w/peek spring OL seal PEEK Back-up rings Composite OL seal
39 Stem Packing Composite vee s U-Pak J-Pak SigmaSeal Patented
40 Custom Metals & Metal seal components Leeds UK based Support through CDI Global Oil & Gas locations 40 Years metal components this location High visibility Global customers Finished metal-elastomer assemblies from 1 supplier
41 Metal components Small & Large 1. Large actuator housing 2. Metals for elastomer bonding 3. Seal stab 4. Seal retainer housing various 5. Top subs 6. Alum Bronze seal carrier
42 Metal sealing product Aluminium Bronze Seal carriers Casing Hanger packoff elements and built up assemblies GX seals Dual Bore GX seals Seal retainer assemblies Wireline and Coil tubing BOP blocks Bonded OHP cup seals
43 Materials Carbon steels Low Alloy steels Aluminium Bronze Stainless steels Nickel based Titanium Various plastics
44 Capabilities New manufacturing cell at our Leeds facility CNC turning up to 900mm Dia x 3M long CNC Vertical, horizontal and 5 Axis milling up to 800mm x 500mm x 540mm EDM Spark erosion to 800 x 550 x 510 for complex components Various Epoxy, coatings and finishes
45 CNC Milling Capacity Extensive in house milling capacity Deckel FP5/CCT Vertical & Horizontal Mikron VCE-800 Pro with Nikken 4 th axis DMU-50 Evolution 5 axis Bridgeport VMC 600 Offline CAD/CAM facility
46 CNC Turning Capacity 4 off Doosan 400 CNC Lathes up to 650mm dia. 1 off Doosan 400M with live tolling 1 off Doosan 700L Turn up to 950mm x 3m long 1 off Doosan 600M with live tooling 950mm x 2M 1 off Doosan S400 1 off Doosan 3100 Full Delcam Feature CAM programming facility
47 CNC EDM Capacity Agie Charmilles Cut-400 Wire Erosion 850mm x 500mm x 500mm high Agie Charmilles Cut-300 Wire Erosion 600mm x 350mm x 40mm high Agie Charmilles S550 Spark Erosion 800mm x 500mm x 400mm submerged Agie Charmilles Drill-20 Fast hole EDM drill EZ-CAM CAD CAM facility capable of 4 axis programs
48 Inspection Capabilities 1 off Mitutoyo 9168 CNC CMM 900mm x 160mm x 800mm 1 off Mitutoyo 9106 CNC CMM 900mm x 1000mm x 600mm 1 off Brown & Sharpe manual CMM Mictrac Gagemaker thread measuring system 2 to 24 Int & Ext Rockwell & Brinell hardness testing Mitutoyo surface finish testers Shadowgraph Calibration management software PMI testing
49 Additional Services Coatings: Molycote,Norsok-501,Xylan and Silver Plating all carried out by approved suppliers. Part Marking equipment in house. NDT done in house, UT, MPI & DPI.
50 Integrated Solutions Enhanced value One source. Reduce vendors Assembles & Kitting Integrated Elastomers and metals Reduced lead times Reduce costs Reduce admin Improve Quality and Reliability
51 Doing Business with CDI
52 Collaborative Partnership Material expertise Process knowledge CAE capabilities Innovative solutions Project management
53 Why Do Business with CDI? Delivery Keep your operations running Partnership Customized solutions Technology Leadership Expertise and experience
54 Questions, Comments, Discussion
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