Precision plastics and metal manufacturer
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1 2016 Capabilities
2 Who We Are Founded in 1977 Located in Ontario, NY near Rochester Precision plastics and metal manufacturer Early adopter of advanced technology Sustainable manufacturing pioneer +140 team members (and growing)
3 Who We Are HARBEC s mission is to provide tightly toleranced prototypes, tooling, machined components and quality injection molded parts in a sustainable manner with a social conscience. We provide superior customer service, satisfaction and timely delivery of custom engineered solutions.
4 Harbec s Layout 50,000 square feet total 24,000 square feet for Plastic Injection Molding 17,000 square feet for CNC machining 2,000 square feet for Additive Manufacturing
5 Harbec Injection Molding Injection Molding o More than 30 electric presses; tons o All production volumes o Clean room molding Value-added Operations o Assembly o Decorating o Kitting & Logistics 3 shifts/5 days per week
6 Clean Room Molding ISO Class 8 (FED 100,000) Clean Room Molding o o o o o Laminar flow clean room Daily particle monitoring Optimized for production, & prototype, clean room molding 55 ton electric injection molding machine with a 1.95 oz. shot size Clean room secondary operations include labeling and packaging
7 Advanced Materials Engineering Resins o ABS, Nylon, Polycarbonate o Bioresins: reclaimed, biodegradable, bio-origin o Chemical-resistant: Isoplast o Filled: carbon, glass, metal, mineral o High-density: EcoMass o High-heat: PEEK, Radel, Stanyl, Ultem o Thermally-conductive: electric and dielectric
8 Harbec Mold Making Full In-house Capabilities o Design o Production Two Shifts/Day Large Toolmaker Team Broad Subcontractor Base (domestic and overseas) o Maintenance and repair Dedicated Sampling Team o Material Trials o Fill-time, gate-freeze studies, IQ/OQ/PQ o De-bugging and initial process development
9 Mold Class Selection Mold Class Cost Lead Time Rated Cycles Type III-Class 104 Aluminum Lowest 2 5 weeks 25, ,000¹ Class P20 Steel Midpoint 6 8 weeks +500,000 Class H13 Steel Highest 8 13 weeks +1,000,000 NOTE ¹Rated Cycles determined by: part geometry; texturing; shut-offs; draft; material abrasiveness.
10 CNC Machining More than 40 State of the art milling centers o Vertical mills, horizontal lathes o 3, 4, and 5 axis machining o Fast turn-around prototypes o Small to large scale production volumes All metals and plastics, including: o Titanium o Inconel o Magnesium o Aluminum o Steel o Nylon o Polycarbonate
11 Rapid Prototyping: Methods Additive Manufacturing o Selective Laser Sintering (SLS) o Direct Metal Laser Sintering (DMLS) o Stereolithography (SLA) CNC o High-speed vertical mills o Horizontal lathes o EDM & Grinding Quick Molding Solutions (QMS) o Aluminum molds using standard bases o Dedicated sampling technicians and presses
12 Rapid Prototyping: Part Parameters Process Materials Tolerance (in) Size (in) Surface Finish SLS (DTM) Polyamide, TPE +/ x 14 x 16 Fair SLA ABS +/ x 7 x 10.5 Very Good DMLS (EOS) Stainless Steel Titanium Maraging Steel Nickel-Bronze (DM20) +/ x 10 x 10 Good CNC Plastics: PEEK, Ultem, Stanyl, ABS, Nylon Metals: Steel, Aluminum, Brass, Copper, Titanium, Inconel, Magnesium +/ Open Very Good
13 Additive Manufacturing Equipment 1 EOS M290 DMLS 1 EOS M270 DMLS 1 3D Systems SLS 1 EnvisionTEC Ultra 3SP DLP
14 Quality Control ISO 9001 Certified First Article Inspections (FAI) PPAP SPC Monitoring Closed-loop Customer Concern Tracking 8D Corrective Actions 5 Why Problem Solving Product Tracking Quality Alerts Vertical Market Quality Requirements DQ/IQ/OQ/PQ Clean room monitoring
15 Quality Equipment Brown & Sharpe Optiv3 Classic Vision System with Touch Probe Tesa Hite 700 Height Stand Brown & Sharpe Global CMM Sheffield Discovery CMM SmartScope MVP Vision System Konica Minolta CM-700d / 600d Spectrophotometer Giddings & Lewis Cordax RM-5 Manual CM ( 2) Optiv 321 Classic Vision/CMM Marposs Merlin Bore Check System Cognex Video Camera System Banner Edge Precision Plus Camera System MET ONE HHPC Particle Analyzer Mitutoyo Surftest SJ-410
16 Harbec Development Support Part Design Optimization o Performance o Appearance o Manufacturability Tool Design o Tool Life vs. Tool Cost o Tool Cost vs. Part Cost Material Specification o Cost vs. Performance o Supply Risk Mitigation o Bioresins
17 Live Energy Management
18 Manufacturing Sustainability at Harbec Operational Excellence Management Systems & Governance ISO 9001 ISO ISO SEP Tools Policies Technologies Facility level energy management system Sustainable building design Green transportation fleet Energy efficient equipment Energy Generation Innovation Leadership Wind Solar Geothermal CHP/Co-Gen Energy Efficiency In 2013 Harbec achieved Carbon Neutrality and in 2015 we achieved Water Neutrality
19 Sustainability Commitment at Harbec Harbec, Inc. is recognized by the US DOE has a Better Buildings, Better Plants Partner and in recognition of our 25% reduction in energy intensity over 10 years. tech_assistance/betterplants/partners.html As a Partner HARBEC has committed to: o o o o Sign a voluntary pledge to reduce energy intensity by 25% over ten years corporate wide Develop an energy use baseline and track the change in energy intensity Designate a corporate energy manager and have an up-to-date energy management plan for internal use within one year Report energy data, number of plants involved, and progress each year.
20 Contact Us HARBEC Inc. 369 Route 104 Ontario, NY (fax)
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