NEXUS-GDS NEXUS-GDR PRODUCT INFORMATION. vol.2 HSS NEXUS DRILL!
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1 PRODUCT INFORMATION vol.2 HSS NEXUS DRILL! TM
2 TM New generation HSS drill series! Utilizes the HSS-specifi c WDI Coating The WDI TM Coating inhibits wear on the margin! Achieves long tool life in high-speed machining! Coating Structure (μm) Thickness (HV) Surface Hardness ( C) Oxidation Temperature WDI TM coating Multiple Layer 2, TiAlN coating Dual Layer A high helix and unique flute form design The high helix (35-40 ) and unique fl ute form design reduces machining heat and work hardening. Unique fl ute form design Chips are broken into small pieces Chips are broken into small pieces even in stainless steels and copper alloys, making nonstep drilling of 3-4 D holes possible. Premium substrate Using premium grade vanadium high speed steel as the substrate increases toughness, preventing chipping that is often associated with machining stainless steels. For a wide range of materials The cutting edge is extremely sharp, providing outstanding performance in stainless steels, mild steels, copper alloys, and aluminum alloys. 1
3 OSG s HSS drills are ideal for a wide range of machining applications. There are an abundance of sizes in inventory to meet with individual needs. NEXUS Drills and EX-SUS Drills cutting conditions based on materials m/min Drilling Speed For Improved efficiency in High-speed applications... Nexus Drills are recommended. NEXUS EX-SUS For stable low-to mid-speed drilling... EX-SUS Drills are recommended. SUS304 Stainless Steel SS400 Mild Steel S10C Low Carbon Steel AI Aluminum Alloy Casting A tool life comparison between the high-speed NEXUS Drill and a competitor (dia 6mm drill, 18 mm hole depth). NEXUS Eco-Friendly Commitment Competitor A Competitor B Competitor C SUS304 Water Soluble Vc=25m/min f=0,18 SUS304 Non-Water Soluble Vc=25m/min f=0,18 SS400 Water Soluble Vc=40m/min f=0, Environmental evaluation NEXUS dia 6 Competitor A Against competitors Less regrinding, less electric usage Cut Co 2 by 771gCO 2 per holes NEXUS / EX-SUS - Range of stock sizes SUS304 Tool Life Times of regrinding per holes Saved Co2 amount per holes (gco2)* In company test EX-SUS-GDS EX-SUS-GDR Initial offering: 58 sizes between φ1-12mm (sized for pilot holes for forming taps) Initial offering: 32 sizes between φ2-12mm dia 0,5 32 0,01mm 775 sizes in 0,01mm increments dia ,01mm 590 sizes in 0,01mm increments Drill Dia. 2
4 Processing Data The HSS-specific WDI Coating inhibits wear on the margin! SUS304 Tool dia Holes Competitor A Holes Competitor B Holes Competitor C 668 Holes SUS304 Drilling Speed 25m/min 1.327min mm/min 0,18 Continue Depth of Holes 18mm 3D (Blind) Competitor A Abnormal sound occurs Coolant Water Soluble Competitor B Competitor C SUS304 Tool dia 6 1,634 Holes Competitor A Holes Competitor B Holes Competitor C Holes SUS304 Drilling Speed 25m/min 1.327min mm/min 0,18 Depth of Holes 18mm 3D (Blind) Coolant Non-Water Soluble Competitor A Competitor B Continue Competitor C SS400 Tool dia 6 2,752 Holes Competitor A Holes Competitor B Holes Competitor C Holes SS400 Drilling Speed 40m/min 2.123min mm/min 0,18 Depth of Holes 18mm 3D (Blind) Coolant Water Soluble Competitor A Competitor B Continue S10C Tool dia 6 S10C Drilling Speed 40m/min 2.123min mm/min 0,18 Depth of Holes 18mm 3D (Blind) Coolant Non-Water Soluble Competitor C Competitor A Competitor B Competitor C Wear Amount 0,093mm (Finished at 820 holes) 0,113mm 0,179mm Number of Holes (Holes) 3
5 Processing Data The flank wear on the NEXUS Drill was minimal, making it possible ton continue drilling! Margin wear was approximately half that of the competitor s drill! Competitor SUS304L Tool dia 2,7 SUS304L Drilling Speed 16,9m/min 1.993min mm/min 0,05 Flank Wear Amount (mm) 0,120 0,154 Depth of Holes 7mm 2,6D (Blind) Coolant Machine Water Soluble (Holes) Horizontal Machine Margin Flute Face SUS304L Competitor Tool dia 5,6 SUS304L Flank Drilling Speed 15,8m/min 898min mm/min 0,16 Wear Amount (mm) 0,187 0,405 Depth of Holes 14,6mm 2,6D (Blind) Coolant Machine Water Soluble (Holes) Horizontal Machine Margin Flute Face 4
6 Dimensions Stub Type Available from Mars 2009 α φd φd Four Facet point l Tool Material HSSE L Surface treatment Drill Diameter Torelance WDI TM Coating h8 The drill diameter tolerance is 0-0,015 is for sizes of 0,01mm increments. Unité:mm , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Different diameters and lengths are available as specials. 5
7 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Regular Type Available from Mars 2009 α φd φd S thinning l Tool Material HSSE L Surface Treatment WDI TM Coating Drill Diameter Torelance h8 Unité:mm , , , , , , , , , , , , , , , , Different diameters and lengths are available as specials , , , , , , , , , , , , , , , ,
8 Recommended Drilling Conditions - WORK MATERIAL DRILLING DRILL DIA. (mm) AUSTENITIC SUS MARTENSITIC SUS STAINLESS STEELS FERRITIC SUS PRECIPITATION SUS ALUMINUM A ALMINUM ALLOY CASTINGS AC4C-ADC COPPER COPPER ALLOY C LOW CARBON STEELS MILD STEELS S15C SS N/mm² m/min m/min m/min m/min m/min m/min m/min m/min ,02 0, ,05 0, ,06 0, ,08 0, ,1 0,15 6 1,350 0,12 0, ,16 0, ,2 0, ,24 0, ,02 0, ,05 0, ,06 0, ,08 0, ,12 0, ,15 0, ,2 0, ,25 0, ,3 0, ,01 0, ,03 0, ,04 0, ,06 0, ,08 0,1 1,350 0,09 0, ,12 0, ,15 0, ,18 0,24 PEED ,01 0, ,03 0, ,04 0, ,06 0, ,08 0, ,09 0, ,12 0, ,15 0, ,18 0, ,02 0, ,04 0, ,06 0, ,08 0, ,1 0,3 2,700 0,12 0, ,16 0, ,2 0, ,24 0, , ,04 0, ,06 0, ,08 0, ,1 0, ,12 0, ,16 0, ,2 0, ,24 0, ,01 0, ,04 0, ,06 0, ,08 0, ,1 0, ,12 0, ,16 0, ,2 0, ,24 0, ,02 0, ,06 0, ,1 0, ,11 0, ,12 0, ,13 0, ,17 0, ,2 0, ,24 0,34 1. The indicated speeds and feeds are for drilling with water soluble coolant. 2. The most suitable cutting fluid is water-emulsifiable high density oil (less than 10 times dilution) 3. When drilling cast surface and black (ie.not ground surface), reduce drilling speed by 20%. 4. For drilling depth>3d.reduce drilling speed (using the table below). 5. Step feeding is required for drilling depth>4d. 6. When using non-water soluble coolant or water-emulsifiable (over 10 times dilution), reduce the drilling speed by 20%. D = drill dia Drilling depth 4D 5D 6D Coefficient for reducing speed OSG EUROPE s.a. Av. Lavoisier 1 B-1300 Wavre Nord Belgium Tel Fax info@osgeurope.com MEMBER OF Tool specifications subject to change without notice All rights reserved. OSG Europe 2009 EURNEXUS01R09a The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto unit-prices and any eventual tax(es) have to be added. The company is not responsable for any printing error in technical, price and/or any other data.
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