DCLB DCLB HSLB DCLB. For Hybrid composite resin & For Zirconium. Hybrid composite resin with DCLB. For Hybrid composite resin
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- Owen Snow
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2 For Hybrid composite resin & For Zirconium For Hybrid composite resin DCLB DIA COAT 2 flute Long Neck Ball End Mills. Long life due to highly adhesive diamond coating layer. Coating Hardness : 9000 Hv For Zirconium disc DCLB HSLB HSLB has high wear resistance due to HARDMAX coating. Coating Hardness is about 3,500 HV HSLB coating thickness is thinner than DCLB. Sharp cutting edge prevents edge chipping. Hybrid composite resin with DCLB Milling machine for dental Hybrid composite resin We recommend DCLB for Hybrid composite resin milling. DCLB Cooperator Process tool tool size Spindle speed min -1 XY Feed mm/min ap ae Roughing DCLB R1 12 2, Finishing DCLB R1 12 2, ,000 Prep -line-finishing DCLB , Inside-prep-Finishing DCLB ,
3 2 Flute Long Neck Ball DCLB Diamond coated 2Flute Long Neck Ball Unit Neck DCLB DCLB R DCLB DCLB DCLB R DCLB DCLB DCLB DCLB DCLB DCLB R DCLB HSLB Hard MAX coated 2Flute Long Neck Ball Unit Neck HSLB HSLB R HSLB HSLB HSLB HSLB R HSLB HSLB 20-0 HSLB HSLB HSLB HSLB R HSLB The shank taper angle shown is not an exact value and to avoid contact with the work piece, we recommend the user controls the precise value of this angle. taper angle should not make contact with the work piece. 3
4 Features of UNIMAX Coating The Hard Max Coating offers an amazing tool life on hard materials such as Cobalt-chrome alloys. The UT COAT offers an amazing tool life on hard material such as Titanium. The DIA COAT offers an amazing tool life on Zirconium. Coating Type Color Hardness HV Heat Resistance Toughness Lubricant Efficiency Yellow Gold Highly Recommended Suggested Recommended Purple Black Recommended Black around 9000 Satisfactory Recommended Satisfactory Highly Recommended Highly Recommended How to choose Long Neck Ball Flutes Series Cobalt-chrome Zirconium Titanium HSLB Hard Max Coating Negative Rake angle 3Flutes CSELB CFLB UT coating Positive Rake angle UT coating Positive Rake angle DCLB DIA coating Only use for Zirconium Long Neck Square Flutes Series Cobalt-chrome Zirconium Titanium HLS2000 Hard Max Coating Negative Rake angle C-CER UT coating Positive Rake angle DCLS DIA coating Only use for Zirconium Long Neck Radius Flutes Series Cobalt-chrome Zirconium Titanium Flutes HLRS2000 HRRS-S Hard Max Coating Negative Rake angle Hard Max Coating Negative Rake angle Flutes CRRS UT coating Positive Rake angle Flutes DCLRS DIA coating Only use for Zirconium
5 Long Neck Ball HSLB CSELB Hard MAX coated 2Flute Long Neck Ball R0.1 R3 HSLB 20-0 HSLB HSLB HSLB HSLB R HSLB HSLB HSLB R HSLB HSLB Zirconium Titanium Cobalt 80 6 HSLB R HSLB UT coated 2Flute Long Neck Ball R0.1 R3 CSELB 20-0 Zirconium Titanium Cobalt CSELB CSELB CSELB CSELB R CSELB CSELB CSELB R CSELB CSELB CSELB R CSELB CFLB UT coated 3Flute Long Neck Ball R0.3 R1.5 R2 R3 Zirconium Titanium Cobalt CFLB R CFLB R CFLB CFLB CFLB R CFLB CFLB CFLB R CFLB
6 Long Neck Square HLS2000 Hard MAX coated 2Flute Long Neck Square Zirconium Titanium Cobalt HLS φ HLS HLS 20-0 HLS φ HLS HLS HLS φ HLS HLS HLS φ HLS C-CER UT coated 2Flute Long Neck Square Zirconium Titanium Cobalt C-CER φ C-CER C-CER 20- C-CER φ C-CER C-CER C-CER φ C-CER C-CER C-CER φ C-CER DCLS DIA coated 2Flute Long Neck Square Zirconium Titanium Cobalt DCLS φ DCLS 20-0 DCLS φ DCLS DCLS DCLS φ DCLS DCLS DCLS φ DCLS DCLS φ DCLS
7 Long Neck Radius HRRS-S Hard MAX coated Flute Long Neck Radius 2 6 Zirconium Titanium Cobalt Corner Radius Neck HRRS S R0.3 HRRS S φ HRRS S φ3 R HRRS S HRRS S φ R1 CRRS UT coated Flute Long Neck Radius 2 6 Zirconium Titanium Cobalt Corner Radius Neck CRRS φ CRRS φ3 R CRRS CRRS φ R HLRS2000 Hard MAX coated 2Flute Long Neck Radius Zirconium Titanium Cobalt Corner Radius HLRS HLRS φ0.8 R HLRS HLRS R HLRS φ1 HLRS HLRS R HLRS HLRS HLRS φ1.2 R HLRS R0.05 HLRS HLRS φ R HLRS
8 Long Neck Radius HLRS HLRS Corner Radius R0.05 HLRS φ R HLRS HLRS HLRS φ2.5 R HLRS HLRS R HLRS φ3 HLRS HLRS R HLRS DCLRS DIA coated Flutes Long Neck Radius Zirconium Titanium Cobalt Corner Radius DCLRS R0.02 DCLRS DCLRS φ R0.05 DCLRS DCLRS R0.02 DCLRS DCLRS φ R0.05 DCLRS DCLRS R0.05 DCLRS DCLRS DCLRS φ2 R DCLRS DCLRS DCLRS R0.05 DCLRS DCLRS DCLRS φ3 R DCLRS DCLRS DCLRS R0.2 DCLRS DCLRS φ DCLRS
9 CoCr(Cobalt chrome 27HRC)milling example Efficiency comparison with different Milling method Pocket milling Pocket size 5 x 68 x D1.0 Coolant Nozzle airblow HSLB tool Tool size R Spindle speed min -1 XY Feed mm/min ap ae Efficiency mm 3 /min MRV mm 3 Time min HSLB ,000 1, , HSLB , , HSLB , EFL 5 mm after 60 min EFL mm after 120 min EFL 1 mm after 9 min Efficiency HSLB Use a shorter effective length tool you can when milling CoCr. Efficiency drops greatly with longer EFL tools. Efficiency(mm 3 /min) EFL EFL EFL 87% DOWN CoCr(Cobalt chrome 27HRC)milling example Tool life comparison with different parameters Tool size R Spindle speed min -1 XY Feed mm/min ap ae Efficiency mm 3 /min MRV mm 3 Time min HSLB Catalog 1 55HRC 2 Revised for CoCr 5 30,000 1, ,000 1, , HSLB Catalog ~55HRC parameter Large damage on tip after 8 min 2 Revised parameter after 60 min Short tool life when using catalog parameter for CoCr material. More tool life left after milling pockets 1,360mm 3 with revised parameter. 9
10 Basic Milling Conditions of 2 Flute Long Neck ball(hslb DCLB) R1 R2 R3 Zirconium Titanium L/D 33,500 1, , ,500 1, , ,500 1, , ,000 1, , ,000 1, , ,000 1, , ,500 1, ,000 1, ,500 1, , ,500 1, , ,000 1, , ,000 1, , ,000 1, , Basic Milling Conditions of 3 Flute Long Neck ball(cflb) R1 R2 R3 Zirconium Titanium L/D 20,000 1, ,000 1, ,800 1, ,000 3, ,800 1, ,00 1, ,000, ,800 3, ,000 3, ,000, ,000 3, ,000 2, This milling conditions is for reference. Please coordinate it by a tool model type and cutting conditions. Titanium (Ti-6AL-V)milling example Flute Radius CRRS Milling method Pocket milling Pocket size 70x x 13 Coolant Water soluble S 1,820 min -1 Vf 700 mm/min Sz mm/t ap 0.5 mm ae=5mm CRRS φ CR2 CRRS 60 min Competitor 30 min CRRS tool life is longer than competitor.
11 Basic Milling Conditions of 2 Flute Long Neck Square(HLS C-CER) Zirconium Titanium L/D 20 3, , , , , , , , , , ,000 1, , ,500 1, , , , ,000 2, , ,000 2, , ,000 1, , Basic Milling Conditions of 2 Flute Long Neck Radius(HLRS) Zirconium Titanium L/D , , , , , , , , , , , , , , , , , , , , ,600 1, , , , , , ,00 1, , , , ,000 2, , ,900 1, , ,0 1, , Basic Milling Conditions of Flute Long Neck Radius(HRRS-S CRRS) Zirconium Titanium Corner Radius 6 R0.3 30,000 7, ,000 7, ,000 7, ,000 8, R0.8 20,000 7, ,000 8, ,000 7, ,000 9, R1 15,000 7, ,000 9,
12 Zirconium disc(zirconium t1 non-sintered)milled with HSLB Work Size φ95mm Process Tool Tool size Spindle speed min -1 HSLB XY Feed mm/min ap ae Roughing HSLB R1 20 2, Finishing HSLB R1 1 2, Rest Roughing HSLB , ,000 Rest Finishing HSLB , Prep-line-Finishing HSLB , Inside-prep-Finishing HSLB , Titanium (Ti-6AL-V)milling example 3 Flute Long Neck Ball CFLB Pocket size 90 x 90 x 12 Coolant Water soluble Spindle speed min -1 XY Feed mm/min CFLB R3 ap ae Time min Roughing 9,600 3, Semi Finishing 20,000 2, Finishing 20,000 2, Smooth cutting surface Advisory for Safe Use of UNIMAX Tungsten Carbide End Mills Correct application and operation is strongly advised to avoid clogging, abrasion, etc, that could cause serious accidents or injuries. Ignition or sparks generated during milling could lead to fire or extreme damage to the work piece. End Mills are made with very sharp cutting edges and must be handled with extra care. Never touch the cutting edge with your bare hands, as this could cause serious injury. Special caution is required when opening the package. Dropping the tool could cause breakage or flying debris, leading to serious injury. During milling, unexpected impact or shock on the tool could cause breakage or flying debris. Ensure to use protective items such as safety glasses and a face guard. For best results, fine parameter adjustment may be required, depending on the materials; milling shape and strategy; machine rigidity and spindle capability. Use a machine that has high rigidity and generates a low level of vibration. Do not use flammable cutting oils. Advisory for regrinding UNIMAX Tungsten Carbide End Mills Never regrind the tool without wearing safety glasses and a face guard. HEADQUARTERS Minami-Ohi, Shinagawa-ku, Tokyo , JAPAN Tel: Fax: U.S. UNION TOOL, INC. TAIWAN UNION TOOL CORP. UNION TOOL EUROPE S.A. UNION TOOL (SHANGHAI) Co., LTD. UNION TOOL (WAIGAOQIAO SHANGHAI) Co., LTD. UNION TOOL HONG KONG LTD. DONGGUAN UNION TOOL LTD. UNION TOOL SINGAPORE PTE LTD. Price & Specifications are subject to change without notice dental A
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