Your Cutting Tool Solution for DRILLS

Transcription

1 Your Cutting Tool Solution for DRILLS

2 DRILLS / VISUAL INDEX AQUA DRILL EX STUB LENGTH AQ EX List 9600 List 9601 h h6 Metric s Fractional s Specs/s Speeds/s P22, 2 P2 AQUA DRILL EX JOBBER LENGTH AQ EX List 9602 List 960 h h6 Metric s Fractional s P24, 25 P25 AQUA DRILL EX OIL HOLE D AQ EX h h6 List 9604 Metric s List 9605 Fractional s * New Micro s! P26, 27 P27 AQUA DRILL EX OIL HOLE 5D AQ EX h h6 List 9606 Metric s List 9607 Fractional s * New Micro s! P28, 29 P29 AQUA DRILL EX OIL HOLE 8D AQ EX h h6 List 9608 Metric s List 9609 Fractional s P0, 1 P1 1

3 DRILLS / VISUAL INDEX AQUA DRILL EX OIL HOLE 10D AQ EX List 96 List 9614 List Metric s AQUA DRILL EX OIL HOLE 15D AQ EX NEW List 9616 List 9617 h7 140º h7 140º Metric s Fractional s AQUA DRILL EX OIL HOLE 20D NEW AQ EX List 9618 List 9619 h7 140º Metric s Fractional s AQUA DRILL EX OIL HOLE 25D AQ EX NEW List 9620 List 9621 h7 140º Metric s Fractional s AQUA DRILL EX OIL HOLE 0D AQ EX NEW List 9626 List 9627 h7 140º Metric s Fractional s AQUA DRILL EX OIL HOLE 40D AQ EX NEW h7 140º Metric s Fractional s Specs/s Speeds/s P2 P5 P p5 P4 p5 P6 p7 P7 p7 P8 p8 2

4 DRILLS / VISUAL INDEX AQUA DRILL EX OIL HOLE PILOT Specs/s Speeds/s List List 962 NEW AQ EX 24 0 h7 150º Pilot Drill for L96, L9614, L9616, L9618, L9620, Metric s Fractional s P9 P40 AQUA DRILL EX OIL HOLE FLUTE D AQ EX List js6 140º P41 P42 AQUA DRILL EX OIL HOLE FLUTE 5D AQ EX List js6 140º P42 P42 AQUA DRILL MICRO List 9544 * NON-COOLANT * Metric s P4, 44 P44

5 DRILLS / VISUAL INDEX AQUA DRILL EX FLAT STUB LENGTH AQ EX List 9610 List 9611 AQUA DRILL EX FLAT REGULAR AQUA DRILL EX FLAT LONG SHANK AQUA DRILL EX FLAT OIL HOLE D 24 0 AQUA DRILL EX FLAT OIL HOLE 5D 24 0 Metric s Fractional s AQUA DRILL EX FLAT RADIUS AQ EX List 980 List 981 AQ EX List 9818 List 9819 AQ EX List 9816 List 9817 AQ EX AQ EX Metric s Fractional s Metric s Fractional s Metric s Fractional s List 98 Metric s List 981 Fractional s * New Micro s! List 9814 Metric s List 9815 Fractional s * New Micro s! AQUA DRILL EX FLAT SUPER STUB List 9628 NEW AQUA DRILL EX STARTING DRILL List 9624 NEW AQ EX 20º AQ EX * Japan stock item Specs/s Speeds/s P45, 46 P48 P47 P48 P49 P51 P50 P51 P52, 5 P5 P54, 55 P55 P56, 57 P57 P58 P58 4

6 DRILLS / VISUAL INDEX AG STARTING DRILL HSS Co List 6502 AG STARTING DRILL EXTENDED LENGTH HSS Co List 6504 SG-ESS DRILL MICRO FAX h7 118 List 7572P Metric s h7 Specs/s Speeds/s P59 P59 P60-65 P65 SG-ESS DRILL STUB LENGTH List 7572P List 757P h7 >1.9 Metric s Fractional, Wire, Letter s P60-65 P65 SG-ESR DRILL h7 List 7574P Metric s List 7575P Fractional, Wire, Letter s SG DRILL OIL HOLE h8 List 7596P Metric s List 7591P Fractional s SG-ES DRILL JOBBER LENGTH h7 List 7570P Metric s List 7571P Fractional, Wire, Letter s P66, 67 P68 *Replacing AG-SUS Drill L6594P, 6595P and SG-ES Drill L7570P, L7571P P69 P69 P70, 71 P71 *Series being DISCONTINUED, See L7574P & 7575P for replacement 5

7 DRILLS / VISUAL INDEX AG-SUS DRILL SHORT h7 List 6596P Metric s AG-SUS DRILL REGULAR h7 List 6594P Metric s List 6595P Fractional s AG POWER LONG h8 List 6540P Metric s List 6541P Fractional s DLC DRILL h7 List 544 Metric s DLC DRILL MICRO h7 List 9524 Metric s DLC DRILL REGULAR h7 List 9520 Metric s >1.9 >1.4 >1.4 Specs/s Speeds/s P72 P76 P7, 74 *Series being DISCONTINUED, See L7574P & 7575P for replacement P P75 P76 P77 P80 P78 P80 P79 P80 STRAIGHT SHANK DRILLS STRAIGHT SHANK DRILL SCREW MACHINE LENGTH h8 List 561 >1/2 P81 General Purpose Letter, Fractional & Wire Gauge s P104 List 561P h8 General Purpose Fractional & Wire Gauge s P82 P104 h8 List 56 >5/64 Aircraft NAS907-C Letter, Fractional & Wire Gauge s P8 P104 h8 List 656 >5/64 Aircraft NAS907-C Letter, Fractional & Wire Gauge s P84 P104 6

8 DRILLS / VISUAL INDEX STRAIGHT SHANK DRILL JOBBER LENGTH Specs/s Speeds/s h8 List 501A >1/2 General Purpose Letter, Fractional & Wire Gauge s P85 P104 h8 List 500 Metric s >0.55 >1.0 P86 P104 h8 List 501 >1/2 General Purpose Letter, Fractional & Wire Gauge s P87 P104 h8 List 6501 >5/64 Aircraft NAS907-J Letter, Fractional & Wire Gauge s P88 P104 STRAIGHT SHANK DRILL COBALT h8 List 6520 Metric s STRAIGHT SHANK DRILL G STANDARD h8 List 520P Metric s >1.5 > P89 P104 P90 P104 STRAIGHT SHANK DRILL JOBBER LENGTH List 501P List 517P h8 >1/2 General Purpose Fractional & Wire Gauge s h8 Parabolic Fractional & Wire Gauge s P91 P104 P92 P105 7

9 DRILLS / VISUAL INDEX STRAIGHT SHANK DRILL TAPER LENGTH Specs/s Speeds/s h8 List 51 >1/2 General Purpose Fractional s P9 P104 h8 List 651 General Purpose Fractional s P94 P104 List 545P h8 Parabolic Style Fractional s P95 P105 STRAIGHT SHANK DRILL EXTRA LENGTH h8 List 551 Fractional s P96 P105 h8 List 6551 Parabolic Tang Drive Fractional s P97 P105 STRAIGHT SHANK DRILL OIL HOLE h8 P98 P106 List 581 Fractional s 8

10 DRILLS / VISUAL INDEX TAPER SHANK DRILL REGULAR LENGTH TAPER SHANK DRILLS Specs/s Speeds/s h8 List 601 >1/2 Fractional s P99 P107 TAPER SHANK DRILL EXTRA LENGTH h8 List 651 h8 >1/2 Fractional s TAPER SHANK DRILL OIL HOLE P100 P105 P101 P107 List 68 Fractional s SILVER AND DEMING DRILL SPECIALTY DRILLS Specs/s Speeds/s h8 List 575 >2/2 Fractional s P102 P107 DRILL SET JOBBER LENGTH List 599 Letter, Fractional & Wire Gauge s P10 9

11 TECHNICAL INFORMATION / AQUA DRILL EX FLAT Features One drill does it all - eliminates the need to use a center drill or end mill on inclined or curved surfaces. True 180º flat cutting edges create minimal exit burr in tubing and thin plates Ideally suited for flat bottom applications in the Oil, Gas, Automotive and General Industries. Double Margin for stable and precision drilling. New Features on D/5D/Extd. : Double Margin Corner Chamfer Added Stability & Tool Life 180º True Flat Face One cut to produce accurate counter bore surface Double Margin Aqua Drill EX Flat End Mill 2- Corner Chamfer Completely Flat Point Not a Flat Point Drilling Performance of Aqua Drill EX Flat Excellent Hole Drilling Performance Aqua EX Coating Cutting Force (N) Aqua Drill EX Flat Excellent Chip Evacuation Excellent Stability Carbide End Mill 2 Vibration Instability Jammed Chips Improved Heat & Wear Resistance Lubrication Film AlCrTi Coat Time (S) AQDEXZ 10.0 Test Data Cutting Condition Tool (SFM) IPM Material Coolant AQDEXZ 10.0 (250) 2400 (.002) 6.0 Carbon Steel Water Soluble 15 TiAIN Base Coat Carbide Substrate One Step Drilling with Minimal Burr Drilling Inclined Surface Counter Boring Hole Drilling Thin Plates Blind Hole for Threading Drilling Intersecting Holes Drilling for Eccentric Hole 10

12 TECHNICAL INFORMATION / AQUA DRILL EX FLAT SS400 Wear after 105m (4100 ), L9611 Non-Coolant Thru Stub Drill Non-Coolant Thru Super Stub Drill, L9819 Non-Coolant Thru Jobber Drill, L9817 Extended up to 10D Reach, L981 Coolant Thru D Flat Drill, L9815 Coolant Thru 5D Flat Drill L980, L981 Ex Flat with Radius List No. Diameter Metric Fractional L9611 1/8 - / L9819 1/8 - / L9817 1/8 - / L981 1/8 - / L9815 1/8-5/8 L980 L /8 - /4 Drilling of Shoulder Guide Hole Angled Holes Intersecting Holes Applicable Work Materials Work Material Structural Steels Carbon Steels Pre-Hardened Steels Alloy Steels Hardened Steels Mold Steels Hardened Steels Stainless Steels Titanium Alloys Cast Irons Nickel Alloys Aluminum Alloys Copper Alloys AQDEXZ AQDEXZR AQDEXZLS AQDEXZOHD AQDEXZOH5D : Great : Good 11 More information for Aqua Drill EX Flat can be found on pages 45-57

13 TECHNICAL INFORMATION / AQUA DRILL EX Features Designed for consistent high performance drilling in stainless steels to high temperature alloys. Unique J-shape flute design helps to generate easy chip break up. Smooth flute polishing facilitates fluid chip evacuation. Deep pockets ensure minimal chip packing. Aqua EX Drill Series Coating Aqua EX coating is designed for superior performance in both dry and wet conditions. EX = Exotic materials, extreme conditions. Engineered Per to withstand heavy wear and maintain consistent performance. AQUA EX Coating Anti-Adhesive Coating Film TiAlCr Type Multi-Layered Film Smooth Deep Pocket True Blue Tungsten Carbide Long Tool Life Fine Chips with AQUA DRILL EX Cutting Resistance is Low Flowing curve SS400 S50C (Carbon Steel) Durability Comparison ( m) Durability Comparison (Service Life) Hole SCM440 (Alloy Steel) SKD11 (Tool Steel) AQUA Drill EX Competitor 0 AQUA Drill EX Competitor AQUA Drill EX Competitor Tool Speed Cutting Condition AQDEXR6.0 (L9602) 100m/min (=500) NAK55 (Mold Steel) SUS420J2 (400 SS) Work Material Cutting Fluid 0.18mm/rev (960mm/min) IPR / 21.0 IPM S50C (Carbon Steel) Water Soluble

14 TECHNICAL INFORMATION / AQUA DRILL EX Tool Life Features Delicate Cut - Tough Heart Comparison of Wear After 625 Holes in 04 SS Crater Wear Comparison of Wear on 04 SS Competitor B Competitor A Margin Wear WEAR ( m) Aqua EX AQUA Drill EX Competitor CUTTING DEPTH (m) Tool Ø9.0 5D Speed 90m/min ( =,200) Cutting Condition 640mm/min (IPR = / IPM = 25) Depth 40mm (1.57") Work Material Cutting Fluid 04 Stainless Water Soluble NEW AQUA DRILL EX DESIGN VS. AQUA DRILL AQUA Drill EX (New Design) AQUA Drill (Old Design) Engineered to handle the full range of applications. Aqua EX coating stands up to the highest temperatures. Optimal design for hard materials like Nickel / Titanium alloys. From start to finish designed with optimum chip evacuation in mind. Special cutting edge shape has superior wear resistance. High web thickness to increase tool rigidity Innovative AQUA coating was the first of it's kind. Not suitable for Stainless Steel TORQUE / THRUST COMPARISON AQUA Drill EX Competitor Thrust Torque Thrust Torque Time Time Consistent Thrust & Torque with Aqua Drill EX 1 More information for Aqua Drill EX can be found on pages 22-1

15 TECHNICAL INFORMATION / AQUA DRILL EX MICRO COOLANT THRU Features Oil-Hole Drills for high efficiency drilling of small diameter deep holes Stable drilling of small diameter holes with new cutting edge geometry and large oil holes for efficient chip evacuation Suitable for wide work materials like Carbon Steels, Alloy Steels and Stainless Steels Multi-layered Aqua Ex Coating (TiALN+TiAlCr) plus anti-adhesive coating film for added lubrication Performance New Oil Hole Design delivers coolant directly to the cutting edges New Cutting-Edge geometry breaks chips effectively Extremely smooth Aqua EX coating evacuates chips smoothly Smooth Drill Surface Stable Drilling of Deep Holes Cutting Force Comparison (N-cm) 20 Competitor Large Vibrations AQDEXOH20D Consistent Vibrations Torque 10 0 Smooth coating surface for outstanding chip evacuation Processing Time (Secs) Cutting Condition Tool Ø Cutting Speed Work Material Ø SFM (45m/min) IPR (10mm/min) Carbon Steel (S50C) Coolant Type Hole Depth Step Interval Guide Hole Water Soluble - Coolant Thru 8.1 mm (1.5 ) (20D) Blind Hole 0.17 (0.45 mm) / 0.25D AQDEXOHPLT01815 for 1.8 mm Hole Long Tool Life 600 No. of Holes ( m) Corner wear Competitor Initial wear breaking AQDEXOH20D Cutting Condition Tool Ø Cutting Speed /Speed Hole Depth Step Interval Coolant Type Guide Hole Ø SFM (45m/min) IPR (10mm/min) 8.1 mm (1.5 ) (20D) Blind Hole 0.17 (0.45 mm) / 0.25D Water Soluble - Coolant Thru AQDEXOHPLT02015 for 2.0 mm Hole 0 Competitor AQDEXOH20D Cutting Holes More information for Aqua Drill EX Micro Coolant Thru can be found on pages

16 TECHNICAL INFORMATION / AQUA DRILL EX OIL-HOLE FLUTE Features High Precision drilling as deep as 5xD of drill. High accuracy achieved at high feed rate with optimized cutting edge form and superior drilling balance of -flutes. Multi-layered Aqua EX Coating (TiAlN + TiAlCr) Anti-adhesive coating film for added lubrication Performance Hole Enlargement Hole Enlargement ( m) 15 Competitor 600 Holes Holes 5 AQDEXOHF Holes Comparison of Cutting Force Cutting force is small, and controls amount of oversize. AQDEXOHF5D Competitor Torque cm Torque Thrust Time Thrust (N) Torque cm Torque Thrust Time Thrust (N) SS400 Wear After 105m (4100 ) 600 Cutting Condition Tools Ø Speed Ø6 400 SFM (0m/min) 59 IPM 1500mm/min (0.24mm/rev) Carbon Steel (S50C) Water Soluble 0mm (5D) Work Material Type of Coolant Depth/Blind Hole Wear ( m) Competitor AQDEXOHF SUS04 Wear After 60m (260 ) Cutting (m) Cutting Condition Cutting Condition Tools Ø Speed Ø6 28 SFM (100m/min) 50 IPM 80mm/min (0.24mm/rev) 400 Stainless (SS400) Water Soluble 0mm (5D) Work Material Type of Coolant Depth/Blind Hole Tools Ø Speed Ø6 164 SFM (50m/min) 18 IPM 480mm/min (0.18mm/rev) 04 Stainless (SUS04) Water Soluble 0mm (5D) Work Material Type of Coolant Depth/Blind Hole Applicable Work Materials Structural Steels SS400 Carbon Steels S45C/S50C Pre-Hardened Steels Alloy Steels SCR/NAK Hardened Steels Mold Steels Hardened Steels 0 40HRC 40 50HRC 50 65HRC X Stainless Steels Titanium Alloys Nickel Alloys Cast Irons SUS04/SUS16 SUS420 FCD/FC X Aluminum Alloys AC/ADC Copper Alloys Cu Great Good X Not Suitable 15

17 TECHNICAL INFORMATION / AQUA DRILL EX OIL-HOLE FLUTE Performance 2- Drill Cutting Speed 150 SFM (45m/min) Speed IPR - IPM (00mm/min) Roundness 14.5 m Cutting Condition Tool Diameter Hole Depth/Blind Hole Work Material Cutting Fluid Ø mm 6 mm (1.4 ) SUS04 Water Soluble AQDEXOHF Cutting Speed Speed Roundness 170 SFM (50m/min) IPR - 22 IPM (570mm/min) 1.7 m Superior Hole Finish Streamline Process & Reduce Cycle Time Usual Process AQDEX OHF + Center Drill Drill Reamer Drill AQDEXOHF Cycle Time (seconds) Processing Time Reamer Drill Center Drill Shortening of process and processing time Usual Process AQDEXOHF Cutting Condition Diameter of Hole Ø H7 Hole Depth 20 mm Work Material Carbon Steel More information for Aqua Drill EX Oil-Hole can be found on pages 41, 42 16

18 TECHNICAL INFORMATION / SG ESS DRILL Features Utilizes a high accuracy shape of lip relief ( rake, 2 rake + x-thinning) Made from premium powder metal with Composite Multi-Layer SG Coating (TiCN) End mill style shanks for highly precise and accurate drilling Work Materials Structural Steels Alloy Steels Cast Irons Carbon Steels Stainless Steels Aluminum Alloys Performance Streamline the process and reduce machining time dramatically. Eliminate the center drill operation with our SG-ESS drills (Stub length) Stable positioning within " (15 m) Faster feed & speed rates than regular HSS-Co drills Better cost performance than carbide drills SG-ESS Drills (Stub ) Self Centering Point: Positioning 15 m 0 m Brand A (TiN Coated) SG-ESS Drill Characteristics of SG Coating Performance and Cutting Data of SG Drill Series Surface Properties (Smoothness) Wear Resistance Deposition Resistance (for iron) TiN SG Toughness Heat Resistance ( m) Enlargement Brand A (TiN Coated) SG-ESS Drill Number of Drilled Holes Composite multi-layer film coating method characterized by improved wear resistance as compared to TiN. Cutting Condition Drill Dia 9.0mm. Hole Depth 2mm Cutting Speed 20m/min. (65.6 SFM) 142mm/min (5.6 IPM) Work Piece Material Alloy steel (00HB) Machine Vertical machining center 17 More information for SG ESS Drill can be found on pages 60-65

19 TECHNICAL INFORMATION / SG MICRO DRILL Features Premium PM-Cobalt Substrate with composite SG Coating (Tin+Ticn) Equals Solid Carbide Drill in performance due to tough PM Cobalt Substrate Work Materials Structural Steels Alloy Steels Cast Irons Carbon Steels Stainless Steels Aluminum Alloys Performance 0-40% more tool life than conventional HSS/HSCO micro drills. mm diameter end mill style shanks for highly precise and accurate drilling. Precision ground end mill style shank for accurate and precision drilling. Drilling Performance of SG-ESS Micro Drill Diameter 0.5 mm 0.99 mm Number of Holes ( m) Wear SFM () Hole Depth Cutting Fluid SFM () Hole Depth Cutting Fluid Carbon Steel SG-ESS Drill After drilling 820 holes Margin wear SG-ESS Drill Competitor 80 (15,500) ipr / 9. ipm 1.5mm (Blind Hole) Water solube Competitor 80 (8,000) ipr / ipm 1.5mm (Blind Hole) Water Solube Number of Holes Number of Holes SFM () Hole Depth Cutting Fluid SFM () Hole Depth Cutting Fluid 04 Stainless Steel SG-ESS Drill SG-ESS Drill Competitor 26 (5000) ipr / 2.0 ipm 1.5mm (Blind Hole) 0.25mm-peck depth Water Solube Competitor 0 (,200) ipr / 2.5 ipm mm (Blind Hole) 0.5mm-peck depth Water Solube Applicable Work Materials 1Drill Name Structural Steels SS400 Carbon Steels S45C/S50C Alloy Steels Pre-hardened Steels SCR/NAK Hardened Steels Mold Steels 0 40HRC Titanium Hardened Steels Stainless Steels Alloys Cast Irons Nickel Alloys 40 50HRC 50 65HRC 04SS/16SS 400-Series FCD/FC Aluminum Alloys AC/ADC Copper Alloys Cu SGESS Drill X X : Great : Good X: Not Suitable More information for SG Micro Drill can be found on pages

20 TECHNICAL INFORMATION / SG ESR DRILL Features 4-Facet self-centering point Designed & Engineered for drilling Stainless Steel & Hi-Temp Alloys Made from Premium powdered metal cobalt substrate Composite Multi-layer SG Coating (Tin+TiCN) Precision ground end mill style shank for accurate and precision drilling. Work Materials Hi-temp Alloys Stainless Steels Alloy Steels Aluminum Alloys Carbon Steels Cast Irons Structural Steels Brass & Bronze Performance Equals Solid Carbide drill in performance in Stainless, Inconel & Titanium. 0 ~ 40% Cheaper than Carbide Drills Self-centering point eliminates need for center drill operations. Composite Multi-Layer SG Coating (TiCN) Well Suited for Drilling: Tool Life in Carbon Steel Number of Holes SG-ESR Drill Competitor Corner wear after drilling 840 holes Serious corner damage Cutting Condition Drill Diameter SFM () Work Material Hole Depth Cutting Fluid 6mm 10 (2100) ipr / 16.5 ipm Carbon Steel 19mm (Through Hole) Water soluble Tool Life in Alloy Steel Number of Holes SG-ESR Drill Competitor Chisel wear after drilling 00 holes Collapse Cutting Condition Drill Diameter SFM () Work Material Hole Depth Cutting Fluid Premium Powder Metal SG Coating (Tin+TiCN) 2mm 90 (4,400) ipr / 15.7 ipm Alloy Steel (2 HRC) 6mm (Blind Hole) Water Soluble Tool Life in 400-Series Stainless Number of Holes SG-ESR Drill Competitor Corner wear after drilling 840 holes Chipping Cutting Condition Drill Diameter SFM () Work Material Hole Depth Cutting Fluid 6mm 10 (2100) ipr / 15.7 ipm 400-Series Stainless 19mm (Through Hole) Water soluble Tool Life in 04 Stainless Steel Number of Holes SG-ESR Drill Competitor SG-ESR after drilling 0 holes Keep sharp edge Cutting Condition Drill Diameter SFM () Work Material Hole Depth Cutting Fluid mm 40 (20) ipr /.1 ipm 04 Stainless Steel 28mm (Through Hole) Water soluble Applicable Work Materials 1Drill Name Structural Steels SS400 Carbon Steels S45C/S50C Alloy Steels Hardened Pre-hardened Steels Steels Mold Steels SCR/NAK 0 40HRC Titanium Hardened Steels Stainless Steels Alloys Cast Irons 40 50HRC 50 65HRC Nickel Alloys 04SS/16SS 400-Series FCD/FC Aluminum Alloys AC/ADC Copper Alloys Cu SGESR Drill X X : Great : Good X: Not Suitable 19 More information for SG ESR Drill can be found on pages 66-68

21 TECHNICAL INFORMATION / AG POWER LONG DRILL Features New Style Parabolic Drills geometry and coating enables non pecking deep hole drilling up to 20XD. AG Coating (TiAlN) and HSS-Co material increases tool life. Work Materials Carbon Steels Alloy Steels Mold Steels Hardened Steels (under 40HRC) Cast Irons Performance AG Power Long Drill vs. Standard Drill Stable Torque AG Power Long Drill Competitor Torque is stable. Entry Side Exiting Side Clogging at 50mm depth. Broken at 68mm depth. Cutting Condition Cutting Condition Drill Dia. 6 mm (0.26in) Material 1050 (217HB) S50C Hole Depth 102 mm (4.01in : 17D) through Speed 1590 rpm (98 SFM) 0.1mm/rev (6.26 IPM) Pecking non Coolant Emulsion Entry Side Exiting Side Long Tool Life Number of Holes AG Power Long Drill Conventional Drill Competitor 0 More information for AG Power Long Drill can be found on pages 75, 76 20

22 TECHNICAL INFORMATION / DLC DRILL Features Utilizes high accuracy shape of lip relief (2 rake thinning) Utilizes flute geometry resulting in excellent chip control and dry milling with no edge build-up End mill style shanks for highly precise and accurate drilling Work Materials Aluminums Aluminum Alloy Casting Copper Alloys Aluminum Alloys Aluminum Alloy Die-Casting Performance Wet Drilling By DLC Drill NUMBER OF HOLES NUMBER OF HOLES 000 Interruption After Drilling Holes Breaks After Drilling 1570 Holes DLC Drill Non-Coat Carbide Drill Dry Drilling By DLC Drill Break after drilling 567 holes Breaks After Drilling 26 Holes 0 DLC Drill Non-Coat Carbide Drill Small wear after drilling holes Cutting Cutting Condition Condition Drill Dia. 5.5 mm ( in) Material AIMg2.5 (A5052) Hole Depth 27.5 mm (1.06 in) blind Speed 100m/min (28 SFM) 0.08mm/rev (18.26 IPM) Coolant Emulsion Cutting Cutting Condition Condition Drill Dia. 5.5 mm ( in) Material ADC Hole Depth 16.5 mm (0.65 in) blind Speed 100m/min (28 SFM) 0.08mm/rev (18.26 IPM) Coolant Dry Reading Your Drill Chips When drilling, your chips will tell you a story. It is a common thought that running a drill at a slower feed or speed is safer, but that is not always the case. Sometimes, it can even be worse than running the drill too fast. X X X 0.5% Dc 2.0% Dc 1.0% Dc.0% Dc Chip shape will tell you a lot. The ideal shape for a chip can be described as 6 s and 9 s. This means that the chip is short, like the tail of a 6, but curls up. Above there is an example of chips from some carbon steel. These pictures show that a slow speed did not help with tool life, but actually created improper chips that led to a decrease in tool life and poor quality hole. To the right, there is an example of how too slow a feed can cause the chisel of the drill to walk, creating an imperfect hole. 1.0% Dc 2.0% Dc.0% Dc 21 More information for DLC Drill can be found on pages 77-80

23 22 HIGH PERFORMANCE DRILLS Non-coolant Thru h6 AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Aqua Drill EX Stub /64 Q 11/2 2/64 U /8 25/ F 17/64 I J 9/2 19/64 5/16 P / /8 9/64 5/2 #21 #20 11/64 /16 #7 1/64 # 7/2 #2 15/ L9600 Metric s L9601 Fractional, Wire & Letter s Ds L Dc Two Rake + XR type Wire/Fractional/Ltr Wire/Fractional/Ltr 9.5 h8

24 L9600 Metric s L9601 Fractional, Wire & Letter s Wire/Fractional/Ltr Wire/Fractional/Ltr 2 Drill Dia. (mm/inches) / / / / / / / / Standard Drilling Conditions Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. 4) Use of water soluble cutting fluid is recommended. 5) In case of dry drilling - use Air blow and reduce feeds/speeds by 0% /2 5/64 9/16 7/64 19/2 9/64 5/ * Package Quantity: 1 per tube. Work Material Cast Irons Alloy Steels Mold Steels Hardened Steels Hardened Steels Stainless Steel Nickel Alloys, Carbon Steels (20~0 HRC) Speed (SFM) (0-40 Hrc) (40-50 Hrc) Ductile Cast Irons (00-Series Stainless) Titanium Alloys, PH Stainless Aluminum Alloys Drilling Dia. 70 2M- 0F S M- 0F S SFM M F S90 1 M- 0F S8 1 SFM SFM SFM Fractional l a m i c e D edce i Fr t e M P erd e F M P R ) ) R PP I I ( ( d e e F M P R ) R P I ( / / / / / / ! WARNING: Cancer - Formulas: = SFM x.82 rate (in/min) : x IPR Drill Dia.

25 24 HIGH PERFORMANCE DRILLS L9602 Metric s L960 Fractional, Wire & Letter s Non-coolant Thru 15 0 h6 AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Aqua Drill EX Jobber Ds L Dc Two Rake + XR type Wire/Fractional/Ltr Wire/Fractional/Ltr /8 9/64 5/2 #21 #20 11/64 /16 # # 7/2 #2 15/ / /4 F 17/64 I J 9/2 19/64 5/16 P /64 Q 11/2 2/64 U /8 25/ h8

26 L9602 Metric s L960 Fractional, Wire & Letter s Wire/Fractional/Ltr Wire/Fractional/Ltr /2 27/64 7/16 29/64 15/2 1/64 1/2 / Standard Drilling Conditions Drill Dia. (mm/inches).7 1/ Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. 4) Use of water soluble cutting fluid is recommended. 5) In case of dry drilling - use Air blow and reduce feeds/speeds by 0% /2 5/64 9/16 7/64 19/2 9/64 5/ * Package Quantity: 1 per tube. Work Material Cast Irons Alloy Steels Mold Steels Hardened Steels Hardened Steels Stainless Steel Nickel Alloys, Carbon Steels (20~0 HRC) Speed (SFM) (0-40 Hrc) (40-50 Hrc) Ductile Cast Irons (00-Series Stainless) Titanium Alloys, PH Stainless Aluminum Alloys Drilling Dia SFM SFM SFM SFM SFM SFM SFM SFM Metric Fractional / / / / / ! WARNING: Cancer - Formulas: = SFM x.82 rate (in/min) : x IPR Drill Dia.

27 26 HIGH PERFORMANCE DRILLS L9604 L9605 Metric s - Including NEW MICRO s! Fractional, Wire & Letter s Coolant Thru h7 15 h6 AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Aqua Drill EX Oil Hole D 24 0 Ds L Dc Two Rake + XR type Wire/Fractional/Ltr Wire/Fractional/Ltr /8 9/64 5/2 #21 #20 11/64 /16 #7 1/64 # 7/2 #2 15/64 1/4 F 17/ Q /64 11/2 2/64 U /8 25/ I J 9/2 19/ /16 P /

28 * Package Quantity: 1 per tube. Wire/Fractional/Ltr Wire/Fractional/Ltr /16 29/64 15/2 1/64 1/2 /64 17/ /64 9/16 7/64 19/2 9/64 5/ HIGH PERFORMANCE DRILLS L9604 Metric s L9605 Fractional, Wire & Letter s / / /2 27/ WARNING: Cancer -

29 28 HIGH PERFORMANCE DRILLS L9606 Metric s - Including NEW MICRO s! Coolant Thru h7 15 h6 Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Aqua Drill EX Oil Hole 5D 24 0 AQ EX L9607 Fractional, Wire & Letter s Ds L Dc Two Rake + XR type Wire/Fractional/Ltr Wire/Fractional/Ltr /8 9/64 5/2 #21 #20 11/64 /16 #7 1/64 # 7/2 #2 15/64 1/4 F 17/ I J 9/2 19/64 5/16 P /64 Q 11/2 2/64 U /8 25/ /

30 L9606 Metric s L9607 Fractional, Wire & Letter s Wire/Fractional/Ltr Wire/Fractional/Ltr /2 27/64 7/16 29/64 15/2 1/64 1/2 / Standard Drilling Conditions List 9604, 9605, 9606, /2 5/64 9/16 7/64 19/2 9/ / * Package Quantity: 1 per tube.! WARNING: Cancer Drill Dia. (mm/inches) Work Material Speed (SFM) Drilling Dia. Metric Fractional / / Cast Irons Carbon Steels Please see page 1 for Notes M F S M F S M F S SFM 6.5 1/ / Alloy Steels (20~0 HRC) Mold Steels (0-5 Hrc) Hardened Steels Ductile Cast Irons M F S SFM Stainless Steel (00-Series) Nickel Alloys, Titanium Alloys 0-45 SFM Aluminum SFM Speed (SFM) SFM SFM SFM SFM SFM SFM SFM SFM / /

31 0 HIGH PERFORMANCE DRILLS L Metric s h7 15 h6 Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 24 0 AQ EX Aqua Drill EX Oil Hole 8D /8 9/64 5/2 #21 #20 11/64 /16 #7 1/64 # 7/2 #2 15/64 1/4 F 17/ Coolant Thru L9609 Fractional, Wire & Letter s Ds L Dc Two Rake + XR type Wire/Fractional/Ltr Wire/Fractional/Ltr I J 9/2 19/64 5/16 P /64 Q 11/2 2/64 U /8 25/64 1/2 27/

32 L9608 Metric s L9609 Fractional, Wire & Letter s Wire/Fractional/Ltr Wire/Fractional/Ltr /16 29/64 15/2 1/64 1/2 /64 17/ /64 9/16 7/64 19/2 9/64 5/ Standard Drilling Conditions * Package Quantity: 1 per tube.! WARNING: Cancer - Work Material Speed (SFM) Drilling Dia. Metric Fractional / / Drill Dia. (mm/inches) / / / / Cast Irons Carbon Steels SFM Alloy Steels (20~0 HRC) Mold Steels Hardened Steels (0-40 Hrc) Hardened Steels (40-50 Hrc) 0-5 SFM SFM SFM Ductile Cast Irons 20-0 SFM Stainless Steel (00-Series Stainless) SFM Nickel Alloys, Titanium Alloys, PH Stainless SFM Aluminum Alloys SFM Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. 4) Use of water soluble cutting fluid is recommended. 5) In case of dry drilling - use Air blow and reduce feeds/speeds by 0% Formulas: = SFM x.82 rate (in/min) : x IPR Drill Dia. 1

33 2 HIGH PERFORMANCE DRILLS LIST 96 Unit = mm Aqua Drill EX Oil Hole 10D h7 140 h6 AQ EX Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol 26º 0º U.S. stock item L Ds Dc Dc.0 Two Rake + XR type Dc <.0 Two Rake + X type Wire/Fractional/Ltr Wire/Fractional/Ltr WARNING: Cancer -

34 26º 0º Aqua Drill EX Oil Hole 15D AQ h7 140 EX h6 Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Dc LIST 9614 Metric sizes Wire/Fractional/Ltr LIST 9615 Fractional sizes U.S. stock item Dc <.0 Two Rake + X ty e Dc.0 Two Rake + XR ty e Wire/Fractional/Ltr NEW L Ds / / / / / / # / / / / / / / / / / / / / / / / / / ! WARNING: Cancer -

35 Aqua Drill EX Oil Hole 20D AQ h º EX h6 0º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Dc Dc.0 Two Rake + XR ty e L Ds LIST 9616 Metric sizes LIST 9617 Fractional sizes U.S. stock item Fractional Fractional Dc <.0 Two Rake + X ty e NEW / / / / / / # / / / / / / /64 9/ / / / / ! WARNING: Cancer - 4

36 Drilling Conditions - Wet ) s e h c n i / m m ( L96, L9614, L9615, L9616, L9617 (10XD, 15XD, 20XD) a. i D l l i r D Work Material Speed (SFM) Drilling Dia. Metric Speed (SFM) Structural Steels Alloy Steels Mold Steels Carbon Steels Heat Treated Steels Hardened Steels Ductile Cast Irons Stainless Steel (~200HB) (20~0 HRC) (0-40 Hrc) SFM SFM SFM SFM SFM M SFM SFM SFM SFM SFM Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with water-soluble cutting fluid or mist.. Reduce and feed speeds by 0% for non-water-soluble cutting fluid. 4. Use the internal lubricating oil hole. 5. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. For holes deeper than 20D in stainless steels, recommend in step feed. 6. In step feed, return to the entrance hole. 7. Step feed interval is about D. 8. Recommend pre-drilling of guide holes. Depth is 2 D. 9. Recommend the AQDEXOHPLT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill. Drilling Conditions - MQL L96, L9614, L9615, L9616, L9617 (10XD, 15XD, 20XD) Work Material Drilling Dia. Metric Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~0 HRC) Mold Steels Hardened Steels (0-40 Hrc) Ductile Cast Irons Drill Dia. (mm/inches) Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQL.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. 4. In step feed, return to the entrance hole. 5. Step feed interval is about D. 6. Recommend pre-drilling of guide holes. Depth is 2 D. 7. Recommend the AQDEXOHPLT for guide drilling. Recommend the diameter that is 0.0mm larger than the deep hole drill. 8. It is non-application for stainless. Please drill with Wet. 5

37 Aqua Drill EX Oil Hole 25D AQ h º EX h6 0º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Dc LIST 9618 LIST 9619 Metric sizes Fractional sizes Fractional U.S. stock item Two Rake + XR ty e Fractional L Ds NEW / / / / / / # / / / / / / / / ! WARNING: Cancer - 6

38 Aqua Drill EX Oil Hole 0D AQ h º EX h6 0º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol LIST 9620 LIST 9621 Metric sizes Fractional sizes Fractional U.S. stock item NEW Two Rake + XR ty e Fractional Dc L Ds / / / Work Material Drilling Dia..57 9/ / /64 # Structural Steels Carbon Steels (~200HB) c i r t em Alloy Steels Heat Treated Steels (20~0 HRC) Drilling Conditions - Wet L9618, L9619, L9620, L9621 (25D, 0D) Mold Steels Hardened Steels (0-40 Hrc) Ductile Cast Irons / Stainless Steel / / / / / / ! WARNING: Warnings on using the drilling condition tables Drill Dia. (mm/inches) Drill Dia. (mm/inches) Work Material Drilling Dia Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~0 HRC) Drilling Conditions - MQL L9618, L9619, L9620, L9621 (25D, 0D) Mold Steels Hardened Steels (0-40 Hrc) Ductile Cast Irons c i r t e M Non ste rilling is ossible. However, a work material an rilling con ition to chi 1 D. 8. Reco D. 9. Reco Warnings on using the drilling condition tables 1 D. 6. Reco D. 7. Reco

39 Aqua Drill EX Oil Hole 40D AQ h º EX h6 0º Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol Dc LIST 9626 LIST 9627 Metric sizes Fractional sizes Two Rake + XR ty e L Ds NEW Fractional Fractional / / / / Drilling Conditions - Wet / / ! WARNING: Work Material Drilling Dia. Metric Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~0 HRC) Mold Steels Hardened Steels (0-40 Hrc) Ductile Cast Irons Stainless Steel Warnings on using the drilling condition tables Drill Dia. (mm/inches) Non ste rilling is ossible. However, a work aterial an rilling con ition to chi r oval 1 D. 8. Reco D. 9. Reco Drilling Conditions - MQL Drill Dia. (mm/inches) Work Material Drilling Dia Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~0 HRC) Mold Steels Hardened Steels (0-40 Hrc) Ductile Cast Irons c i r t e M Warnings on using the drilling condition tables 1 D. 6. Reco D. 7. Reco 8

40 Aqua Drill EX Oil Hole Pilot Dc L Ds AQ EX h º 0º h6 Material Coating Dia. Tol Point Angle Helix Shank Dia. Tol LIST Metric sizes LIST 962 Fractional sizes List # For Φ Dc.0 Two Rake + XR type Dc <.0 Two Rake + X type List # *For use with all Nachi Deep Hole Drills For Φ NEW / / /64 11/ / / # / / / / / / / / / / / / / / / / / / ! WARNING: Cancer -

41 Drilling Conditions - Wet L, L962 Drill Dia. (mm/inches) Work Material Drilling Dia. Metric Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~0 HRC) Mold Steels Hardened Steels (0~40 HRC) Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. Wet condition are for drilling with water soluble cutting fluid. Hardened Steels Ductile Cast Irons Stainless Steels Nickel Alloys Titanium Alloys (0~40 HRC) In non water soluble cutting fluid, reduce the rotation and feed by 20%. 4. Use on internal coolant. Drilling Conditions - MQL L, L962 Work Material Drilling Dia. Metric Structural Steels Carbon Steels (~200HB) Alloy Steels Heat Treated Steels (20~0 HRC) Mold Steels Hardened Steels (0~40 HRC) Hardened Steels (40~50 HRC) Ductile Cast Irons Drill Dia. (mm/inches) Warnings on using the drilling condition tables 1. Adjust drilling condition according to the rigidity of machine or work clamp state. 2. The table values condition are for drilling with MQL.. Non-step drilling is possible. However, a work material and drilling condition to chip removal may be worse. In that case, add step feed or review the drilling condition. 40

42 Aqua Drill EX Oil Hole D Material Coating Helix Tolerance Point Angle Shank Tol. Dc Two Rake F type L Ds LIST 9826 U.S. stock item ! WARNING: Cancer

43 Aqua Drill EX Oil Hole 5D Material Coating Helix Tolerance Point Angle Shank Tol. Dc LIST 9820 U.S. stock item Two Rake F type L Ds Standard Drilling Conditions LIST 9826, 9820 Work Material Speed (SFM) Drilling Diameter Drill Dia. (mm/inches) SFM SFM SFM SFM SFM SFM SFM Metric ,700 8,500 7,450 5,600 8,500 5,00 14, ,000 6,400 5,600 4,200 6,400 4,000 11, ,00 4,250,750 2, ,250 2,650 7, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Note: 1) Adjust drilling conditions according to Cast Irons/Carbon Steel Alloy Steels/Pre-Hardened Mold Steels/Hardened Hardened Steels Cast Irons Stainless Steel Cast Aluminum the rigidity of machine or work clamp state. (20-0 HRC) 5 0- C0) 4 R ( H ) C R eh s i rain e0 ss) 4s- -e0 l 0 t S( ( s l e2) euse t S the table values as starting parameters ! WARNING: Cancer - Adjust per your machine & set up as required. ) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20% 4) Use Internal Coolant. If drilling more than xd or 5xD use peck drill cycle (G8). 5) Peck Depth interval = 1xD Formulas: = SFM x.82 Drill Dia. rate(in/min): x IPR 42

44 Aqua Drill Micro Solid Carbide Dc Two Rake X type L Ds L9544 Metric s Range 0.20 to 1.99 (Unit) : mm

45 L9544 Metric s ! WARNING: Cancer - Standard Drilling Conditions L9544 Workpiece Material Drill Diameter Metric mm ,800 1,800 1,800 1,800 2,900 21,200 19,200 Carbon Steels Cast Irons Step (mm) 0.1D 0.2D Alloy Steels 26, , , , , , ,800 0 Step (mm) 0.1D 0.2D Die Steels Hardened Steels (0-40HRc) 21, , , , , , ,000 0 Step (mm) 0.1D Hardened Steels (40-50HRc), , , , , , , Step (mm) 0.1D Hardened Steels (50-55HRc) 10, , , , , , , Step (mm) 0.1D Ductile Cast Irons 1, , , , , , , Step (mm) 0.2D 0.2D Note: 1) Utilize the standard drilling conditions shown in the catalogs just a general guide when starting operation. 2) Adjust drilling conditions if required if any vibration or unusual sound occurs when cutting. ) When using low speed machines, use the maximum speed and adjust the feed rate. 4) Use of water soluble cutting fluid is recommended. 5) In case of drying drilling - use Air blow and reduce feeds/speeds by 0% 0.1D Stainless Steels 10, , , , , , , Step (mm) 0.1D Formulas: = SFM x.82 Drill Dia. rate (in/min) : x IPR 44

46 L Metric Fractional / / / / / / / / / / / L9611 L9611 L9611 L9611 List # L9611 L9611 L9611 L9611 L9611 L9611 L9611 List # / L <1.9 mm, Dc x 2.D (< 1.9 mm, 15º) 45 HIGH PERFORMANCE DRILLS Aqua Drill EX Flat Stub

47 L9611 Metric Fractional List # List # L9611 L9611 L / / / L9611 L9611 L9611 L / / / / ! WARNING: Cancer

48 Aqua Drill EX Flat Radius Carbide AQ h7 180 Material EX Coating Dia. Tol. Point Angle Helix h6 Shank Dia. Dc Dc 0 r r L1 Ds L1 Ds L980 Metric 2rake+XR Type L L L981 Fractional List No. NO. Radius FL OAL L1 Shank Dia. Stock List No. NO. Radius FL OAL L1 Shank Dia. Stock Dc r L L1 Ds Dc r L L1 Ds / / / / / / / / / / / / / / / / / / / ! WARNING: Cancer

49 Standard Drilling Conditions LIST 9610, 9611, 980, 981 Work Material Speed (SFM) Drill Diameter Cast Irons / Carbon Steels Alloy Steels (20-0 HRC) Mold Steels/ (0-5 HRC) Stainless Steel Ductile Cast Irons Aluminum Alloys Aluminum Casting (00 Series) SFM SFM 5-0 SFM SFM SFM SFM 0-50 SFM Metric mm Speed (SFM) SFM SFM SFM SFM SFM SFM SFM Note : 1) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Use the table values for drilling depths upto 2xD. Adjust cutting conditions per table based on "degree angle to be drilled. ) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20% 4) Not recommended for drilling in Stainless Steel. We recommend using List9814 AQUA EX Flat OHDor OH5D for Stainless Steel & Hi-temp alloys. 5) Center Drill or Guide hole required. ( 1: Use AG Starting drill or Aqua Ex Flat drill) SFM.82 Drill dia. Rate (in/min) : IPR Degree Angle Drilling Conditions for Angled Surfaces 100% 50% 70% 70% 70% Reduction % to above table values Reduction % Reduction % (Multiplier) 100% 50% 40% 40% 0% Table Value (Table Value)x0.5 (Table Value)x0. (Table Value)x0. (Table Value)x0. Table Value (Table Value)x0.5 (Table Value)x0.6 (Table Value)x0.6 (Table Value)x0.7 The longer a drill is, the higher the chance that it will walk. Flat bottom drills have a true 180* point. When entering on a flat surface, this amount of surface contact can cause the drill to walk. If this occurs, using a spot drill prior to the flat bottom drill will help to alleviate some of the surface contact to allow the drill to start properly. 48

50 Aqua Drill EX Flat Jobber For entry on flat surfaces, Center Drill Hole is recommended L9819 List # Metric Fractional Center Hole Diameter should be 0.5mm larger than Flat drill Diameter List # 49 L9819 L9819 L9819 L9819 L9819 L9819 L9819 L / / / / / / / / * Package Qty: 1 per Tube L9819 L9819 L9819 L9819 L9819 L9819 L9819 L9819 L9819 L9819 L / / / / / / / / / / / ! WARNING: Cancer - 8

51 Aqua Drill EX Flat Long Shank For entry on flat surfaces, Center Drill Hole is recommended L9817 Metric Fractional *Reach up to 10XD Center Hole Diameter should be 0.5mm larger than Flat drill Diameter List # List # L9817 L9817 L9817 L9817 L9817 L / / / / / / L / L / * Package Qty: 1 per Tube 0 6 L9817 L9817 L9817 L9817 L9817 L9817 L9817 L9817 L9817 L9817 L / / / / / / / / / / / ! WARNING: Cancer

52 Standard Drilling Conditions LIST 9818, 9819 Work Material Speed (SFM) Drill Diameter Metric mm Cast Irons / Carbon Steels Alloy Steels (20-0 HRC) Mold Steels/ Hardened Steels (0-5 HRC) Ductile Cast Irons Aluminum Alloys Aluminum Casting SFM SFM SFM SFM SFM SFM LIST 9816, 9817 Work Material Speed (SFM) Drill Diameter Metric mm Cast Irons / Carbon Steels Alloy Steels (20-0 HRC) Mold Steels/ Hardened Steels (0-5 HRC) Note : 1) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Use the table values for drilling depths upto 2xD. Adjust cutting conditions per table based on "degree angle to be drilled. ) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20%. 4) Not recommended for drilling in Stainless Steel. We recommend using List9814 AQUA EX Flat OHDor OH5D for Stainless Steel & Hi-temp alloys. 5) Center Drill or Guide hole required. ( 1: Use AG Starting drill or Aqua Ex Flat drill) SFM.82 Rate (in/min) : IPR Drill dia Ductile Cast Irons Aluminum Alloys Aluminum Casting SFM SFM SFM SFM SFM SFM Degree Angle Drilling Conditions for Angled Surfaces 100% 50% 70% 70% 70% Reduction % to above table values Reduction % Reduction % (Multiplier) 100% 50% 40% 40% 0% Table Value (Table Value)x0.5 (Table Value)x0. (Table Value)x0. (Table Value)x0. Table Value (Table Value)x0.5 (Table Value)x0.6 (Table Value)x0.6 (Table Value)x0.7 51

53 52 HIGH PERFORMANCE DRILLS L Metric s - Including NEW MICRO s! Fractional * Package Qty: 1 per Tube / / / / / / / / L981 L981 L981 L981 List # L981 L981 L981 L981 List # Drill Dia (in mm) Corner Chamfer Above Up to C (mm) Aqua Drill EX Flat Oil Hole D / / / L981 L981 L

54 L981 Metric Fractional List # List # L981 L / / * Package Qty: 1 per Tube L981 L981 L981 L981 L981 L / / / / / / ! WARNING: Cancer - Standard Drilling Conditions LIST 98, 981 Work Material Cast Irons / Alloy Steels Mold Steels Hardened Steels Ductile Cast Stainless Steel Nickel Alloys, Aluminum Carbon Steels (20-0 HRC) (0-40 HRC) (40-50 HRC ) Irons (00-Series Titanium Alloys, Speed (SFM) Stainless) PH Stainless Alloys Drill Diameter SFM SFM SFM SFM SFM SFM SFM SFM Metric mm Note : 1) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Use the table values for drilling depths upto 5xD. Adjust cutting conditions per table based on "degree angle to be drilled. ) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20%. 4) Center Drill or Guide hole required. (1: Use AG Starting drill or Aqua Ex Flat drill 2: For drilling guide holes in Stainless use AQUA EX Flat OHD) SFM.82 Rate (in/min) : IPR Drill dia. Aluminum Casting SFM Speed (SFM) SFM SFM SFM SFM SFM SFM SFM SFM SFM Degree Angle Drilling Conditions for Angled Surfaces 100% 50% 70% 70% 70% Reduction % to above table values Reduction % Reduction % (Multiplier) 100% 50% 40% 40% 0% Table Value (Table Value)x0.5 (Table Value)x0. (Table Value)x0. (Table Value)x0. Table Value (Table Value)x0.5 (Table Value)x0.6 (Table Value)x0.6 (Table Value)x0.7 5

55 Aqua Drill EX Flat Oil Hole 5D L9815 Metric s - Including NEW MICRO s! Fractional Drill Dia (in mm) Corner Chamfer Above Up to C (mm) For entry on flat surfaces, Center Drill Hole is recommended Center Hole Diameter should be 0.5mm larger than Flat drill Diameter List # List # L9815 L9815 L9815 L / / / / L9815 L9815 L9815 L9815 L9815 L9815 L / / / / / / / * Package Qty: 1 per Tube 54

56 L9815 Metric Fractional List # List # L9815 L / / L9815 L9815 L9815 L / / / / * Package Qty: 1 per Tube! WARNING: Cancer - Standard Drilling Conditions LIST 9814, 9815 Work Material Stainless Steel Cast Irons / Alloy Steels Mold Steels Hardened Steels Ductile Cast Nickel Alloys, Aluminum Speed (SFM) Carbon Steels (20-0 HRC) (0-5 HRC) (40-50 HRC ) Irons (00-Series Titanium Alloys, Stainless) PH Stainless Alloys Drill Diameter SFM SFM SFM SFM SFM SFM SFM SFM Metric mm Speed (SFM) Note : 1) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Use the table values for drilling depths upto 5xD. Adjust cutting conditions per table based on "degree angle to be drilled. ) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20%. 4) Center Drill or Guide hole required. (1: Use AG Starting drill or Aqua Ex Flat drill 2: For drilling guide holes in Stainless use AQUA EX Flat OHD) SFM.82 Drill dia Rate (in/min) : IPR Aluminum Casting SFM SFM SFM SFM SFM SFM SFM SFM SFM SFM Degree Angle Drilling Conditions for Angled Surfaces 100% 50% 70% 70% 70% Reduction % to above table values Reduction % Reduction % (Multiplier) 100% 50% 40% 40% 0% Table Value (Table Value)x0.5 (Table Value)x0. (Table Value)x0. (Table Value)x0. Table Value (Table Value)x0.5 (Table Value)x0.6 (Table Value)x0.6 (Table Value)x0.7 55

57 56 HIGH PERFORMANCE DRILLS Aqua Drill EX Flat Super Stub Metric s * Package Qty: 1 per Tube List # List # h7 180 Material AQ EX h6 Carbide Dia. Tol. Point Angle x Heli oating C Shank Dia * Japan Stock Item L L1 Ds Dc L L1 Dc 0 Ds NEW

58 Metric *Japan Stock Item List # List # * Package Qty: 1 per Tube ! WARNING: Cancer - Standard Drilling Conditions LIST 9628 Work Material Speed (SFM) Drill Diameter Metric mm Cast Irons / Carbon Steels SFM Alloy Steels (20-0 HRC) Mold Steels/ Hardened Steels (0-5 HRC) SFM SFM Ductile Cast Irons Aluminum Alloys Aluminum Casting SFM SFM SFM Note : 1) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Use the table values for drilling depths upto 2xD. Adjust cutting conditions per table based on "degree angle to be drilled. ) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20%. 4) Not recommended for drilling in Stainless Steel. We recommend using List9814 AQUA EX Flat OHDor OH5D for Stainless Steel & Hi-temp alloys. 5) Center Drill or Guide hole required. ( 1: Use AG Starting drill or Aqua Ex Flat drill) SFM.82 Drill dia. Rate (in/min) : IPR Degree Angle Drilling Conditions for Angled Surfaces 100% 50% 70% 70% 70% Reduction % to above table values Reduction % Reduction % (Multiplier) 100% 50% 40% 40% 0% Table Value (Table Value)x0.5 (Table Value)x0. (Table Value)x0. (Table Value)x0. Table Value (Table Value)x0.5 (Table Value)x0.6 (Table Value)x0.6 (Table Value)x0.7 57

59 Aqua Drill EX Starting Drill For use with Aqua Flat Drills (List 9819, 9817, 9815) AQ EX List 9624 NEW Item Code Drill Point Angle Shank Dia Dc L Ds º Centering on a curved surface Centering and chamfering at the same time Chamfering Package Qty: 1 per Tube! WARNING: Cancer - Standard Drilling Conditions Centering Work Material Drill Diameter Metric mm Note : Carbon Steels / Cast Irons <20 HRC (IPM) Alloy Steels 20 ~ 0 HRC (IPM) Mold Steels 0 ~ 40 HRC (IPM) Hardened Steel 40 ~ 50 HRC (IPM) Stainless Steel 00 /Series ) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20%. ) Apply sufficient cutting fluid to work area. 4) Use these cutting conditions for centering work. 5) Reduce and feed rates by 20% for centering work on rolled steel or forged surfaces, curved or angled surfaces. 4) Use collet chucks or milling chucks. Chamfering Work Material Drill Diameter Metric mm Carbon Steels / Cast Irons <20 HRC (IPM) Alloy Steels 20 ~ 0 HRC (IPM) Mold Steels/ Hardened Steels 0 ~ 40 HRC Hardened Steel 40 ~ 50 HRC Note : 1) Adjust drilling conditions according to the rigidity of machine or work clamp state. 2) Above table values are for drilling water soluble cutting fluid. For non-water soluble cutting fluid reduce the and feed rates by 20%. ) Apply sufficient cutting fluid to work area. 4) Use these cutting conditions for chamfering. 5) Reduce and feed rates at the same ratio if chattering occurs, because the workpiece is not rigidly mounted to the machine. 4) Use collet chucks or milling chucks (IPM) Cutting V-Groove Chamfering edges Chamfering large diameter holes (IPM) (IPM) Stainless Steel 00 /Series (IPM) Aluminum Alloy Copper Alloy (IPM) Aluminum Alloy Copper Alloy (IPM)