Micro-precision drills The complete program. Solid carbide and HSS-E-PM-micro-precision drills. Guhring - your world-wide partner
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1 Solid carbide and HSS-E-PM-icro-precision drills for the precise anufacture of sallest holes fro 0.05 to 3.0 diaeter Micro-precision drills The coplete progra Guhring - your world-wide partner
2 s of icro-precision drills Advantages and range of application For volue production of large batch sizes with highperforance and internal cooling achine conditions as well as for achining tasks of saller batch sizes or for liited achine perforance and difficult achining conditions Guhring provides the optial solution. Machine perforance, speed high iddle low Solid carbide icro-precision drills 701, 3899 HSS-E-PM icro-precision drills 301, 303, 660 Solid carbide icro-precision drills ExclusiveLine 6400, 6401, 6405, 6408, 6412 on-rigid conditions Rigid conditions Optial conditions with IC Machining conditions Range of progra The coprehensive Guhring solid carbide and HSS-E-PM icro-precision drill range covers the entire diaeter range fro 0.05 to 3.00 : s of icro-precision drills HSS-E-PM icro-precision drills Solid carbide icro-precision drills ExclusiveLine Solid carbide icro-precision drills 0,05 0 0,1 0,5 0,8 1,4 1,93 2,0 3,0 Diaeter range Guhring s icro-precision drill range including solid carbide and powder etallurgical high speed steel (HSS-E-PM) is optially suitable for the production of the sallest holes in all fields of application. The anufacture of highly accurate sall diaeter holes requires axiu quality and is one of the ost deanding drilling operations. For these tasks and for every user, Guhring s coprehensive standard range includes the optial icro-precision drill. 2
3 HSS-E-PM icro-precision drills Guhring s icro-precision drills in highly efficient powder etallurgical HSS-E steel excel with a very high wearresistance, high toughness and cutting edge stability that is especially iportant with difficult, less rigid achining conditions. The powder etallurgical produced HSS-E steel features a very hoogeneous structure having a positive effect on the consistently high perforance capability of the icro-precision drills. HSS-E-PM icro-precision drills are hence suitable, for exaple, for application on ulti-spindle achines, on achines with speed liitations or for the anufacture of sall and average batch sizes as here they offer high quality with an optial price-perforance ratio. For higher deands on tool life and cutting paraeters Guhring provides HSS-E-PM icro-precision in the standard range also with Ti-coating. Even for special applications where left-hand cutting drilling tools are required Guhring can offer a standard solution. Solid carbide icro-precision drills Guhring s solid carbide icro-precision drills without internal cooling cover a coprehensive diaeter range fro 0.1 to 3.0. With solid carbide icro-precision drills it is possible to achieve higher cutting paraeters and longer tool life when achining conditions are ore stable and achines are ore powerful copared to HSS-E-PM icro-precision drills. The reason for this is the use of ultra-fine carbide that features a very high hardness, heat-resistance and wearresistance and akes the enorous perforance capabilities of solid carbide icro-precision drills possible. Solid carbide icro-precision drills ExclusiveLine also with internal cooling Solid carbide ExclusiveLine icro-precision drills, available with or without coolant ducts, ake high-perforance achining in ost aterials possible. Micro-precision drills deonstrate their full perforance potential in volue production of large batch sizes with rigid achine conditions, high achine perforance and spindle speeds. The 2-facet point grind per cutting edge with ground cutting edge honing perits high cutting values as well as optial chip breaking. Chip spaces with special flute geoetry evacuate the chips safely fro the hole. For drilling depths to 4xD and 7xD, solid carbide icro-precision drills without internal cooling are available in the diaeter range fro 0.5 to 3.0. Especially for the achining of stainless steels and special alloys as well as deep holes 5xD, 8xD an5xd solid carbide icro-precision drills with internal cooling prove their perforance capability. Thanks to the optiised tool geoetry pecking is not necessary with Guhring s solid carbide icroprecision drills up to 15xD. The tools are designed so that solid carbide icro-precision drills up to 4xD without internal cooling and up to 5xD with internal cooling are optially suited as pilot drill for the 15xD icro-precision drill with internal cooling. Special solutions to custoer requireents In addition to the standard icro-precision entioned, Guhring also supplies HSS-E-PM and solid carbide icro-precision drills as special tools at custoer request. They include: interediate diensions to the standard range stepped tools for stepped holes or countersink holes special lengths up to 30xD drilling depth different shank variants alternative coatings 3
4 Range of application Guhring s HSS-E-PM and solid carbide icro-precision drills can be used in nuerous fields of application. A large nuber of custoers in the following industries already rely on icroprecision drills fro Guhring: Paper industry - paper roller holes Electrical industry - plug connectors Food industry - incing achine atrixes - colanders Energy technology - heat exchangers Watch and jewellery industry - chain links - gear finishing Medical technology - dental technology drive shafts Precision echanics / iniature precision coponents - shafts - bushings - bolts Autootive industry - injector nozzles / injectors - pups, hydraulic systes - ventilation holes in tyre anufacturing 4
5 Progra Standard Tool illustration Cutting direction Tool aterial Surface finish Guhring no. Discount group Standard range, page HSS-E-PM icro-precision drills without internal cooling DI 1899 right-hand HSS-E- PM DI 1899 left-hand HSS-E- PM DI 1899 right-hand HSS-E- PM S Solid carbide icro-precision drills without internal cooling Guhring std. right-hand Solid carbide Guhring std. right-hand Solid carbide A Solid carbide icro-precision drills ExclusiveLine without int. cooling Guhring std. 4xD Solid carbide A Guhring std. 7xD Solid carbide A Solid carbide icro-precision drills ExclusiveLine with internal cooling Guhring std. 5xD Solid carbide A Guhring std. 8xD Solid carbide A Guhring std. 15xD Solid carbide A
6 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 6
7 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 7
8 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 8
9 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 9
10 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 10
11 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l l l
12 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD left-hand cutting facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l 12
13 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD left-hand cutting facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l l l l
14 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD left-hand cutting facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l 14
15 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD left-hand cutting facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l l l l l l l l l l l l l l l l l l l
16 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM bright drilling depth ~ 5xD left-hand cutting facet point grind 118 point angle Ø tolerance 0/ shank < Ø 0.16 HSS-E l l l
17 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM Ti drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 17
18 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM Ti drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 18
19 Micro-precision drills ~5 x D without internal cooling Tool aterial DI DI 1899 h8 HSS-E-PM Ti drilling depth ~ 5xD facet point grind 118 point angle Ø tolerance 0/ shank l l l l l l l l l l l l l l l l l l l l l l l l l l l l 19
20 Solid carbide icro-precision drills ~5 x D without internal cooling Tool aterial DI drilling depth ~ 5xD facet point grind 130 point angle Ø tolerance 0/ shank Guhring std. h8 Solid carbide bright l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 20
21 Solid carbide icro-precision drills without internal cooling Tool aterial DI facet point grind 140 point angle Ø tolerance h7 shank Guhring std. h8 Solid carbide TiAl l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
22 Solid carbide icro-precision drills without internal cooling Tool aterial DI facet point grind 140 point angle Ø tolerance h7 shank Guhring std. h8 Solid carbide TiAl l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 22
23 Solid carbide icro-precision drills ExclusiveLine 4 x D without int. cooling Tool aterial DI drilling depth ~4 x D 2-facet point grind 140 point angle special flute for Ø tolerance 7 pilot drill for 6412 Guhring std. h6 Solid carbide SuperA t ax = l2-1,5 x t ax l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 23
24 Solid carbide icro-precision drills ExclusiveLine 4 x D without int. cooling Tool aterial DI drilling depth ~4 x D 2-facet point grind 140 point angle special flute for Ø tolerance 7 pilot drill for 6412 Guhring std. h6 Solid carbide SuperA t ax = l2-1,5 x t ax l l l l l l l l l l l l l 24
25 Solid carbide icro-precision drills ExclusiveLine 7 x D without int. cooling Tool aterial DI drilling depth ~7 x D 2-facet point grind 140 point angle special flute for Ø tolerance 7 Guhring std. h6 Solid carbide SuperA t ax = l2-1,5 x t ax l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 25
26 Solid carbide icro-precision drills ExclusiveLine 7 x D without int. cooling Tool aterial DI drilling depth ~7 x D 2-facet point grind 140 point angle special flute for Ø tolerance 7 Guhring std. h6 Solid carbide SuperA t ax = l2-1,5 x t ax l l l l l l l l l l l l l 26
27 Solid carbide icro-precision drills ExclusiveLine 5 x D with int. cooling Tool aterial DI drilling depth ~5 x D 2-facet point grind 140 point angle special flute for Ø tolerance 7 pilot drill for 6412 Guhring std. h6 Solid carbide TiAl t ax = l2-1,5 x t ax l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l internal cooling 27
28 Solid carbide icro-precision drills ExclusiveLine 8 x D with int. cooling Tool aterial DI drilling depth ~8 x D 2-facet point grind 135 point angle special flute for Ø tolerance h7 Guhring std. h6 Solid carbide TiAl t ax = l2-1,5 x t ax l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 28 internal cooling
29 Solid carbide icro-precision drills ExclusiveLine 15 x D with int. cooling Tool aterial DI drilling depth ~15 x D head tipped 2-facet point grind 135 point angle special flute for Ø tolerance h7 please apply 6400 or 6405 as pilot drill Guhring std. h6 Solid carbide TiAl t ax = l2-1,5 x t ax l l l l l l l l l l l l l l l l l l l l l internal cooling 29
30 Application recoendations Pilot drilling For the application of solid carbide icro-precision drills 15xD we recoend a pilot hole 1xD up to 2xD depth. For this pilot hole, the solid carbide icro-precision drill 4xD without internal cooling and 5xD with internal cooling are optially suitable, the solid carbide icro-precision drill 5xD with internal cooling especially for stainless steels and special alloys. Their point angle and their diaeter tolerance are perfectly adapted. # 6405 Tol. 7 # 6400 Tol. 7 # 6412 Tol. h7 ~0, Centering In order to achieve full perforance with solid carbide icro-precision drills fro 8xD drilling depth, we recoend centering. The ExclusiveLine solid carbide icro-precision drill up to 4xD, 6400, can be applied for this purpose. The centering diaeter should be approxiately 2 / 3 xd. 2/3 x Filter quality When applying solid carbide icro-precision drills we recoend constant onitoring of the lubricant s filter quality due to the extreely sall coolant duct diaeters, for exaple with our check instruent CC Tool claping For the claping of the solid carbide icro-precision drills we recoend our HMC 3000 hydraulic chucks. They perit the direct claping of tools with shank diaeters fro 3. Advantages are the fast, easy and precise length adjustent and the perfect concentricity R < 3 µ at drilling depth 10xD. 30
31 H M C Solid ca 3000 rbide drills Perfect claping HMC 3000 hydraulic chucks together with solid carbide icro-precision drills direct hydraulic claping of shanks fro Ø 3 quick, siple and accurate length setting perfect concentricity R < 3 μ with 10 x 31
32 Micro-precision drills Tools with bold feed colun no. are preferred choice. To select the optial tool and the recoended achining paraeters for your application, please also use the electronic version of the Guhringavigator on the internet: Feed colun no. Drill Ø f (/rev.) Drill Ø R L Standard/DI Tool aterial Carbide grade Coolant: Air eat oil Soluble oil Cutting direction: R right-hand cutting L left-hand cutting Feed colun no. for 6400/6401/6408/ Material group Coon structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hardened steels Alloyed case hardened steels itriding steels Tool steels High speed steels Spring steels Stainless steels, sulphured austenitic artensitic Hardened steels Special alloys Cast iron Spheroidal graphite iron and alleable cast iron Chilled cast iron Ti and Ti-alloys Aluiniu and Al-alloys Al wrought alloys Al cast alloys 10 % Si 24 % Si Magnesiu alloys Copper, low-alloyed Brass, short-chipping long-chipping Bronze, short-chipping Bronze, long-chipping Duroplastics Theroplastics ew cast aterials GGV ew cast aterials ADI Kevlar Glass, carbon concentrated plastics f (/rev.) Material exaples, new description (old description in brackets) Figures in bold = aterial no. to DI E S185(St33), P275(StE285), P235GH(H1), P265GH(H2) E295 (St50-2), E360 (St70-2), P500H (WStE500) SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) MnSi4, Cr2, Cr iCr6, Cr4, CrMo (C10), C10E (Ck10) CrMo11, MnSi iCr13, MnCr5, CrMo CrAl CrMoV9, CrAli C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45iCrMo S , S 6-5-2, S Si7, Cr3, CrV4 (51CrV4) X12CrS13, X14CrMoS17, X6CrMoS17, X8CriS X5Cri18-10 (V2A), X6CriTi18-10, X6CriMoTi (V4A) X20Cri172 (X17Cri16-2), X39CrMo17-1, X2CrMoTi18-2 Tensile strength MPa (/2) ionic, Inconel, Monel, Hastelloy E-GJL-100 (GG10), E-GJL-200 (GG20) E-GJL-250 (GG25), E-GJL-350 (GG35) E-GJS (GGG50), E-GJMW (GTW35) E-GJS (GGG70), E-GJMB (GTS70) Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V Al99,5, AlMgSi1, AlMg AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1, G-AlSi5Cu1, G-AlSi7Cu3, G-AlSi G-AlSi12, G-AlSi12Cu, - G-AlSi12CuiMg MgMn2, G-MgAl8Zn1, G-MgAl6Zn SE-Cu, CuSn6, G-CuSn5ZnPb CuZn39Pb2, CuZn39Pb3, CuZn43Pb CuZn20, CuZn33, CuZn37Pb0, CuSn7ZnPb, CuPb5Sn5, CuPb10Sn Cui18Zn19Pb CuAl5, CuAl9Mn, CuSn CuAl11i, CuBe2 Bakelit, Resopal, Pertinax, Moltopren Plexiglass, Hostalen, ovodur, Makralon E-GJV250 (GGV25), E-GJV350 (GGV35) E-GJV400 (GGV40), E-GJV500 (GGV50), SiMo 6 E-GJS (ADI800), E-GJS (ADI1000) E-GJS (ADI1200), E-GJS (ADI1400) Kevlar GFK/CFK 2000 Hardness 350 HB HRC 66 HRC 240 HB 350 HB 240 HB 350 HB 350 HB HB 300 HB Coolant
33 4xD 7xD 5xD 8xD 15xD Std. Std. Std. Std. Std. Std. Std. HSS-E-PM HSS-E-PM Solid carb. Solid carb. Solid carbide Solid carbide K10/K20 K/P K/P K/P K/P K/P K/P bright Ti bright TiAl SuperA SuperA TiAl TiAl TiAl without without without without without without with with with v c /in Feed col. no. v c /in Feed col. no. v c /in Feed col. no. v c /in Feed col. no. v c /in Feed colun no. v c /in Feed colun no
34 Claping chucks for icro-precision drills and icro-tools with shank-ø < 6 Guhring suitable claping chucks for the optial holding and claping of icro-precision tools that guarantee high claping force, perfect concentricity as well as easy handling. hsk-a hydraulic chucks HMC 3000 for claping sall diaeters perfect concentricity: < 3 μ at 10x balancing quality:: G6,3 / U/in HSK-A to DI IC and GÜHROJET peripheral cooling ensure optial chip evacuation and tool lubrication Scope of delivery incl. length adjustent screw incl. hexagon chuck key 4912 order coolant delivery set Guhring no separately GÜHROJET Guh. no Available for tool shank diaeters 3, 4, 5 to HSK-A 32, HSK-A 40, HSK-A 50, HSK-A 63 or HSK-A100. iso taper hydraulic chucks hmc 3000 for claping sall diaeters perfect concentricity: < 3 μ at 10x balancing quality:: G6,3 / U/in ISO taper to DI For AD/B IC and GÜHROJET peripheral cooling ensure optial chip evacuation and tool lubrication Scope of delivery incl. length adjustent screw incl. hexagon chuck key 4912 order pull studs 4925, 4926 separately GÜHROJET Guh. no Mas/Bt hydraulic chucks hmc 3000 for claping sall diaeters perfect concentricity: < 3 μ at 10x balancing quality:: G6,3 / U/in MAS/BT to JIS B for JD/JF (*: version JD without coolant supply over collar) IC and GÜHROJET peripheral cooling ensure optial chip evacuation and tool lubrication Scope of delivery incl. length adjustent screw incl. hexagon chuck key 4912 order pull studs 4927, 4928 separately GÜHROJET Guh. no Guhring also provides ini drill chucks with HSK25, HSK32 and HSK40 to DI or straight shank for tool shank diaeters fro 0.2 to 3.00 as a special solution. AMC with HSK holders to DI or straight shank Special tool HSK-A or HSK-E to DI perfect concentricity: 10 µ claping range: or Further inforation regarding our products can be found in our range of brochures. Please contact us! 34
35 Additional tools for icro-precision achining Micro-fluteless taps and thread illing cutters Guhring also provides icro-fluteless taps and thread illing cutters for the easy and process reliable production of threads fro M1 as standard tools. Advantages: - versatile application fro universal achining up to high-tensile aterials up to HRC 65 - highly accurate, perfectly achined threads Standard For Ø tolerance Tool illustration Tool aterial Micro-fluteless taps for ISO etric threads DI 2174 Surface finish C 6HX HSS-E S M1 - M1,8 921 JIS B 4430 C RH4 HSS-E M1 - M1, Guh. no. JIS B 4430 C RH4 HSS-E S M1 - M1, Micro-thread illing cutters Guhring std. Guhring std. Guhring std. SP M SP G SP M/MF 3 x D 3 x D 3 x D Micro-thread illing cutters for hard achining (45 HRC 65 HRC) Guhring std. SP M 3 x D Solid carbide Solid carbide Solid carbide Solid carbide C C C A M1,6 - M G1/16 - G M1,4 - M M2 - M Mini-slot drills Guhring provides ini-slot drills in the standard range fro diaeter 0.3 Standard Tool illustration Tool aterial Mini-slot drills (2-fluted) DI 6527 L HA Solid carbide Surface finish F Guh. no. fro 1, Mini-slot drills (3-fluted) Guhring std. Ø<2,0 HA/HB Solid carbide F fro 0, Reaers for sallest holes Guhring also provides solid carbide and HSS-E reaers for reaing operations in the sallest holes fro diaeter 0.98 in the standard range. Standard For Tool illustration Tool aterial Surface finish C achine reaers Guhring std. B Solid carbide Guh. no. fro 0, DI DI B HSS-E fro 1, B HSS-E fro 1, Further inforation regarding our products can be found in our range of brochures. Please contact us! 35
36 Drilling Tapping/thread illing/ fluteless tapping Milling Reaing PCD Special tooling solutions Countersinking/ de-burring Modular tooling systes Tool restoration service /1463-VIII-05 Printed in Gerany 2014 Guhring KG P.O. Box D Albstadt Herderstrasse D Albstadt Tel.: Fax: o liability can be accepted for printing errors or technical changes of any kind. Our Conditions of Sale and Ters of Payent apply. Available on request.
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