for the machining of steel materials high cutting values and tool life minimum machining times and consistently good hole quality RT 100 S

Transcription

1 for the machining of steel materials high cutting values and tool life minimum machining times and consistently good hole quality T 100 S

2 STEEL MACHIN INING P Strong in steel T100 T 100 S was especially developed for the complex machining of steel materials. It scores points thanks to high cutting values and consistently good hole quality. An especially stable and accurate cutting edge is produced thanks to the special micro-geometry. The extremely smooth surface finish of the T 100 S web thinning and fl ute profi le reduces the friction between drill and chip. The machining temperature is reduced and chip evacuation improved. Cutting forces are reduced. These tool features result in maximum hole quality and tool life.

3 SThe ideal tool for application in: structural and free-cutting steels alloyed and unalloyed heat-treatable steels alloyed and unalloyed case hardened steels tool steels and high speed steels Maximum performance thanks to maximum tool quality: long and consistent tool life minimises tooling costs and reduces machine down-times optimal component quality high cutting parameters ensure short machining times as well as a reduction in cost per part

4 T10 Head-coating wear-resistant head-coating on TiAlN basis Polished flute with maximum surface finish quality optimal chip evacuation without chip congestion/chip blockage reduction in process forces thanks to reduction of friction between chip and tool Carbide own carbide production robust and wear-resistant with high toughness low tendency to crumble even under difficult machining conditions HA-shank to DIN6535 Tool clamping in Guhring s GM300 hydraulic or shrink fit chucks: optimal concentricity maximum rigidity minimum tool runout reliable tool clamping

5 0Optimised cutting edge preparation Stable and simultaneously cutting friendly cutting edge geometry combined with maximum surface finish quality in the cutting edge area: increased tool life counteracting the development of micro-crumbling and built-up edges reduction in cutting forces and process temperatures light cut thanks to improved material penetration characteristics Maximum precision when grinding optimal concentricity best centering characteristics reduction in micro-vibrations Geometry Point geometry designed as facet point grind with straight cutting edge: robust cutting edge form with additional corner protection optimal spotting characteristics short chip fracture

6 ATIO DILLS atio drills with oil feed 5xD P M K T 100 S DIN 6537 L m7 Tool material Surface Solid carbide Shank form HA facet point grinding main cutting edge form straight optimised cutting geometry maximum performance NEW N structural and case hardened steels free-cutting steels, heattreatable steels steels (alloyed/unalloyed) up to 1400 N/mm² S H F t max = l 2-1,5 x d 1 t max d2 d1 l 3 l 2 l 1 Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability / / / / / /

7 ATIO DILLS Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability / / / / / / / / / / /

8 ATIO DILLS Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability / / / / / /

9 ATIO DILLS Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability /

10 ATIO DILLS atio drills with oil feed 8xD P M K T 100 S WN m7 Tool material Surface Solid carbide Shank form HA facet point grinding main cutting edge form straight optimised cutting geometry maximum performance NEW N structural and case hardened steels free-cutting steels, heattreatable steels steels (alloyed/unalloyed) up to 1400 N/mm² S H F t max = l 2-1,5 x d 1 t max d2 d1 l 3 l 2 l 1 Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability / / / / / /

11 ATIO DILLS Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability / /

12 ATIO DILLS Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability /

13 ATIO DILLS Article no Discount group 121 Cutting direction d1 d2 l1 l2 l3 mm inch mm mm mm mm Availability /

14 ATIO DILLS Tools with bold feed column no. are preferred choice. To select the optimal tool and the recommended machining parameters for your application, please also use the electronic version of the GuhringNavigator on the internet: Article no. Standard/DIN Tool material Carbide grade Type Surface finish Coolant Std. range page Feed column no. Drill Ø mm Material group Common structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hard. steels Alloyed case hardened steels Nitriding steels Tool steels High speed steels Spring steels Hardened steels Stainless steels, sulphured austenitic martensitic Cast iron Spheroidal graphite iron and malleable cast iron Chilled cast iron New cast materials GGV New cast materials ADI Special alloys Ti and Ti-alloys Aluminium and Al-alloys Al wrought alloys Al cast alloys 10 % Si 24 % Si Magnesium alloys Copper, low-alloyed Brass, short-chipping long-chipping Bronze, short-chipping Bronze, long-chipping Duroplastics Thermoplastics Kevlar Glass, carbon concentr. plastics f (mm/rev.) Coolant: Air Neat oil Soluble oil Cutting direction: right-hand cutting L left-hand cutting Material examples Figures in bold = material no. to DIN EN S185(St33), P275N(StE285), P235GH(H1), P265GH(H2) E295 (St50-2), E360 (St70-2), P500NH (WStE500) SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) MnSi4, Cr2, Cr NiCr6, Cr4, CrMo (C10), C10E (Ck10) CrMo11, MnSi NiCr13, MnCr5, CrMo CrAl CrMoV9, CrAlNi C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45NiCrMo S , S 6-5-2, S Si7, Cr3, CrV4 (51CrV4) Tensile strength N/mm X12CrS13, X14CrMoS17, X6CrMoS17, X8CrNiS X5CrNi18-10 (V2A), X6CrNiTi18-10, X6CrNiMoTi (V4A) X20CrNi172 (X17CrNi16-2), X39CrMo17-1, X2CrMoTi EN-GJL-100 (GG10), EN-GJL-200 (GG20) EN-GJL-250 (GG25), EN-GJL-350 (GG35) EN-GJS (GGG50), EN-GJMW (GTW35) EN-GJS (GGG70), EN-GJMB (GTS70) EN-GJV250 (GGV25), EN-GJV350 (GGV35) EN-GJV400 (GGV40), EN-GJV500 (GGV50), SiMo 6 EN-GJS (ADI800), EN-GJS (ADI1000) EN-GJS (ADI1200), EN-GJS (ADI1400) Nimonic, Inconel, Monel, Hastelloy Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V Al99,5, AlMgSi1, AlMg AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1, G-AlSi5Cu1, G-AlSi7Cu3, G-AlSi G-AlSi12, G-AlSi12Cu, - G-AlSi12CuNiMg MgMn2, G-MgAl8Zn1, G-MgAl6Zn SE-Cu, CuSn6, G-CuSn5ZnPb CuZn39Pb2, CuZn39Pb3, CuZn43Pb CuZn20, CuZn33, CuZn37Pb0, CuSn7ZnPb, CuPb5Sn5, CuPb10Sn CuNi18Zn19Pb CuAl5, CuAl9Mn, CuSn CuAl11Ni, CuBe2 Epoxy resin, esopal, Pertinax, Moltopren Plexiglass, Hostalen, Novodur, Makralon Kevlar GFK/CFK Hardness HB 48 HC 66 HC 240 HB 350 HB 240 HB 350 HB 350 HB 220 HB 300 HB Coolant

15 ATIO DILLS 5xD drilling depth L VHM K/P T 100 S F axial 6 8xD drilling depth L VHM K/P T100 S F axial 10 GM 300 v c m/min Feed col. no v c m/min Feed col. no Tool holders and clamping devices for every application Further information can be found in our GM 300 catalogue. 15

16 Milling Drilling Tapping/thread milling/flutel. tapping PCD eaming Countersinking /16150-VIII-09 Printed in Germany 2016 Services Special solutions Modular systems GUHING KG Tel.: Fax: Herderstrasse Albstadt Germany info@guehring.de