Empresarios Agrupados. General Presentation

Transcription

1 Empresarios Agrupados General Presentation

2 Engineering services Company Profile Architect Engineer & Construction Management Established in 1971 Heaquarters in Madrid (Spain) Main focus: Power Plant Projects Nuclear, Conventional (Coal/FO Fired &CCPP), Solar, Biomass The leading engineering company in this field Projects in more than 40 countries Multidisciplinary staff of about 1,100 people Covering all project disciplines Full range of engineering services provided Quality System: ISO & ISO Certification 10CFR50 App. B, 10CFR21, IAEA GS-R-3 ASME NQA-1 & NQA 2009 (SW) Services Provided Consulting Pre-construction activities: (e.g. Feasibility studies, Project development studies, Site selection & preparation, Bid Invitation Specifications (BIS), Bid evaluation, Support in Contract negotiations, etc.) Licensing and Permitting Project Management Engineering & Design (all project disciplines) Procurement Services Construction Management Testing & Commissioning Management Quality Management Engineering Support to Plants in Operation Owner Engineering Services 2

3 Fields of activity Nuclear Projects ITER Fusion Reactor-Cadarache (France) New-build nuclear power plants Engineering support services to plants in operation Decommissioning and Radioactive Waste Management Research Reactors and Generation IV Reactors Combinedcycle thermal power plants Thermal Power Plants Renewable energies Solar and Biomass Thermal Power Plants Coal and FO-fired thermal power plants 3

4 World projects in 30 countries Latvia (1CC, GT GE/ ST Siemens) Lithuania, NP Romania (1CC, GT GE/ ST GE) Finland, NPs Poland, NP Czech Republic, NPs Slovakia, NP Ukraine, NP Russia, NPs, (1CC, GT GE/ ST GE) Netherlands (1CC, GT GE/ ST GE) France, NPs (1CC, GT GE/ ST GE) USA, NPs Switzerland, NP Spain (12 CC, GT GE/ ST GE) (20 FF) Mexico, NP (1CF, Boiler FW/ST Alstom) Portugal (1CC, GT GE/ ST GE) China, FEED Project Taiwan, NP Bulgaria, NP Bangladesh (1SC, GT Alstom) Algeria (2CC, GT GE/ ST GE 1 Desalination plant) Qatar (1CC, GT GE/ ST GE) Vietnam 1(CF) Greece (6CC, GT GE/ST GE ) Oman (1SC, GT GE) Chile (2CF, Boiler FW/ST Skoda) Turkey NP, (3CC, GT GE/ST GE, 1CC GT Si /ST Si) KSA (1FF, Boiler ST Alstom) Yemen (1SC, GT SI) Argentina, NPs (1CF, Boiler FW/ST Siemens 2CC GT Si/ST Si) Brazil, NPs (1CC, GT GE/ST GE) Syria (2CC, GT Ansaldo/ ST Ansaldo) South Africa, NP 4

5 Main references in Power Plant Projects Gen III Gen III + Architect-Engineer of of Units - Gwe Gen IV Conventional 5

6 EA headquarters and staffing Madrid HQs Cadarache: permanent establishment 65% Engineers 14% Designers 13% Administrative 8% Technicians Total 1060 Home office Field Nuclear 500 6

7 EA Organizational Units and Scope of Work Business Units New Build Nuclear Power Plants NPPs in operation; Decommissioning and Radwaste Management Advanced Projects and R&D Conventional Power Plants Information Technology & Simulation Procurement, Construction Mgt., Commissioning and O&M Services Engineering Departments Licensing & Nuclear Safety Civil Structural Mechanical Piping Analysis & Supports Electrical I&C Plant Design Licensing Nuclear Safety PSA Rad. Protection Shielding Design Physical Security Geotechnical Studies Site Preparation Concrete Bldgs. & Structures Civil / Structural Design Steel Structures Design Structural Analysis Dynamic / Seismic Analysis Architectural Services Departments Mechanical System Design (NI/TI/BOP) P&IDs Flow Diagrams / Process Diagrams Fluid Syst. Calcs. System Design Specs. System Descriptions Mech. Components Lists Mechanical Eqpt. Specs Mechanical Component Structural Analysis Piping and Valve engineering Chemical Treatment Systems Radwaste Treatment Systems HVAC Fire Protection Thermal Hydraulic Analysis Piping stress analysis Piping support design Support fabrication dwgs Fluid systems transient analysis High Energy Pipe Rupture Analysis Engineering Management Electrical Systems design Electr. studies & calcs. One-line diagrams Schematic & wiring diagrams of electrical systems Electrical eqpt. Specs. Electr. components lists Cabling engineering Operations Management Control System Architecture Mech. systems I&C Mech. systems control diagrams Schematic & wiring diagrams of mechanical systems Instrument specifications and data sheets Instrument Lists CCS I/O list MMI & graphic displays Control valve engineering Instrument hook-ups Quality Management 3D model Plot Plan General Arrangement dwgs. Bldgs. & Structures Concrete dwgs. Rebar drawings Structural steel dwgs. Architectural dwgs. Piping design Piping Isometric dwgs. Cable tray & conduit design HVAC duct design Instrument location & instrument racks Aux. steel structures design Maintenance access dwgs. Escape routes Fire areas dwgs. BOQs Procurement Construction Management Testing & Start up Support to O & M 7

8 Nuclear: BWR Projects (1/2) ESBWR design development: Support to GEH Design Certification by US NRC DCD preparation ABWR design development: Support to GEH Design Certification by US NRC First-of-a-Kind-Engineering (FOAKE) Lungmen 1 and 2 NPP Taiwan 2x1360 MWe, ABWR Engineering & Design services to GE for Nuclear Island in all Project disciplines Cofrentes NPP Spain 1100 MWe, BWR 6 / Mark III Architect Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services Valdecaballeros NPP Spain 2x975 MWe, BWR 6 / Mark III Architect Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services Sta. Mª Garoña NPP Spain 460 MWe, BWR 3 / Mark I Engineering support to plant operation Operation licence extension program Extensive backfitting projects 8

9 Nuclear: BWR Projects (2/2) BWR Standard Turbine Island Design (GE, Large Steam Turbine Division, Schenectady, NY, USA) Design of a Standard Turbine Island for a 1300 MWe GE BWR Nuclear Island Scope as needed to prepare TI Proposals with reliable prices: (GAs and plant layout, systems design & descriptions, drawings (all disciplines), eqpt. specifications, BOQs, etc.) Olkiluoto 4 NPP, TVO, Finland ESBWR Licensing Feasibility Studies: Engineering support to GE-Hitachi to perform the Licensing Feasibility Studies (LFS) to license of the ESBWR design in Finland ( Design Finlandisation ) Leibstadt NPP Switzerland BWR-6, Mark III Containment, GE, 1245 MWe Laguna Verde 1&2 NPP, Mexico (CFE) (BWR-5, Mark II Containment, GE, 2 x 805 MWe) Design of the Turbine Island modifications associated with the plant power uprate and modernisation project Subcontractor to the EPC Contractor Olkiluoto 4, GE-Hitachi ESBWR Nuclear Island Technical Bid to TVO: Engineering support to GE-Hitachi for the preparation of the OL4 Nuclear Island Technical Bid to TVO PSA Integration Project Shutdown PSA 9

10 Nuclear: PWR Projects Almaraz 1 & 2 NPP Spain 2x1040 MWe, PWR Architect-Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services Trillo NPP Spain 1066 MWe, PWR Architect-Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services Taishan NPP China EPR, 1660 MWe, AREVA Detail engineering activities for the project, supporting AREVA s Taishan Design Team on site EA is Subcontractor to AREVA for this project AP600 Advanced PWR, passive type, 600 MWe, Westinghouse AP600 design development Engineering support for NRC Design Certification AP1000 Advanced PWR, passive type, 1150 MWe, Westinghouse AP1000 design development 10

11 Engineering Services to Plants in Operation EA provides engineering support services to all 8 Nuclear Units in operation in Spain EA has been delivering these services on a continuous basis for the last 35 years Garoña NPP, Spain BWR 3, Mark I, 466 MWe GEH Cofrentes NPP, Spain BWR 6, Mark III, 1100 MWe GEH Almaraz NPP, Spain PWR, 2 x 1040 MWe Westinghouse Trillo NPP, Spain PWR, 1066 MWe Areva (Siemens-KWU) Vandellós 2 PWR, 1080 MWe Westinghouse Ascó PWR, 2 x 1030 MWe Westinghouse Examples of Services provided: Plant design modifications Plant updates due to new requirements by the regulatory authorities Modernisation authorities Power uprating Plant life extension Post-Fukushima backfitting programmes Refuelling outage support Services include: Project management Engineering and design Construction/erection supervision Commissioning support 11

12 Examples of on-going EA activities nuclear projects KRŠKO NPP (NEK, Slovenia) PWR, Westinghouse, 730 MWe Project: Upgrading of the Emergency Electrical Power Supply System Scope of services: Preparation of the design and installation criteria System Design Electrical Calculations Layout Equipment procurement specifications Technical support for erection & commissioning Modification of existing licensing documentation & operation procedures Elaboration of the as built documentation ALMARAZ 1&2 NPP (Spain) PWR, Westinghouse, 2 x 1040 MWe TRILLO NPP (Spain) PWR, Siemens KWU (AREVA), 1066 MWe Project: Filtered Containment Venting System Scope of supply: Complete EPC Turnkey Project Project management, QA, scheduling and cost control Detailed Engineering Licensing Procurement of material and equipment Civil works (subcontract) Erection (subcontract) Construction and erection supervision Testing and Commissioning As built documentation 0 12

13 Examples of on-going EA activities in nuclear projects Project: Khmelnitsky (Ukraine) Client: European Union / NNECG Energoatom Duration: November 2015 November 2018 Consortium: Empresarios Agrupados Internacional, S.A. (Spain), EGIS Industries, S.A.S. & SITES S.A.S. (France) Scope: Cooperative safety programme to enhance safety and endurance of NNECG Energoatom s nuclear power plants in case of extreme external impacts. Establishment of a system for monitoring technical conditions of NPP buildings and structures based on advanced methods and techniques 0 13

14 Nuclear: New Build NPP Projects in Europe (1/2) Olkiluoto 3 NPP (TVO, Finland) RESUN (Switzerland) Preparation of Bid Inquiry Specifications (BIS) Engineering Support to TVO for the Technical Bid Evaluation Technical Due Diligence Report prepared for the Financing Institutions EA was member of the Design Review Committee during the Licensing and Design Phase of the project Hanhikivi NPP ( Technology Evaluation and Selection Studies to support the General Licensing Application Preparation of RESUN Utility Requirements Matrix, Finland) Owner Engineer for preconstruction activities Technical Bid Invitation Specifications (BIS) Owner s Requirements NI/TI Design Bases Evaluation Owner s Project Implementation Requirem. Assessment of Supplier Delivery Capabilities First review of Supplier Bids (Toshiba-ABWR preselected by Owner) 14

15 Nuclear: New Build NPP Projects in Europe (2/2) Temelín, 3&4 NPP (ČEZ-Czech Republic) Akkuyu NPP (Turkey) BID Evaluation NPI Candu Westinghouse Owner Engineer for Preconstruction activities: Request for information Document to Vendors Assessment of Technologies proposed by Vendors Project Feasibility Study Bid Invitation Specifications (BIS) Bid Evaluation Manual and Procedures Support to CEZ for Bids Evaluation Cost Benchmarking Dukovany 5 NPP (ČEZ-Czech Republic) Bohunice V-3 NPP (JESS-Slovakia) Project Feasibility Study Project Feasibility Study 15

16 TI design and preparation of Technical Proposals submitted by Mitsubishi for several plants in Europe EA supported Mitsubishi in the preparation of the Technical Proposals for the Turbine Island of the following projects: Hinkley Point 1&2 (NNB/EDF, UK) Penly (EDF, France) Olkiluoto 4 (TVO, Finland) These Turbine Islands were offered by Mitsubishi on an EPC basis with EA as the engineering company These proposals were based on the Standard TI Design previously developed by EA for MHI 16

17 French Codes & Standards Hinkley Point (NBB/EDF, UK) TI Design for the EPC contractors Penly (EDF, France) TI Design for the EPC contractors JHR Contract: Primary HXs ( France) ITER Project ( France) 17

18 Examples of Decommissioning and Radwaste Management Projects in Spain 18

19 Examples of Decommissioning and Radwaste Management Projects outside Spain 19

20 Participation in European fission and fusion platforms Expert support 20

21 Participation in fission and fusion Spanish initiatives Centros de referencia Internal programmes 21

22 Generation IV Reactors: Gas and Liquid-Metal cooled LEAD LEADER ELSY SILER SODIUM EISOFAR ESFR ACCELERATOR Eurotrans ADS MAX CDT GAS HyCYCLES HYTECH ADEL RAPHAEL ARCHER 22

23 European Projects 7 th Framework Programme: ESNII+ (1/2) 23

24 European Projects 7 th Framework Programme: ESNII+ (2/2) 24

25 Fission Research Reactor Projects: MYRRHA (1/2) 25

26 Fission Research Reactor Projects: MYRRHA (2/2) 26

27 Fission: Innovative reactors - JHR 27

28 Fusion: Research and Innovation ( ) EA is member of EFET from 1994 till 2003 Remote Handling, Balance of Plant, Buildings, Safety, System Engineering, Heat Transfer Systems Design, Safety Analysis, Control System European Site Studies Fusion Reactor ITER Project 28

29 Fusion: Research and Innovation ( ) RADWASTE PROCESSING CELL PERSONNEL CORRIDOR HOT CELL BUILDING EQUIPMENT MAINTENANCE Project EFDA 93/851 GC DECONTAMINATION & INSPECTION HIGH LEVEL WASTE STORAGE TRITIUM ENCAPSULATE& RECOVERY BERYLLIUM SHAVING CUTTING & PACKING STATION DIVERTOR CASSETTES BLANKET MODULES AND OTHER EQUIPMENT REPAIR REPAIR DECONT. REPAIR & TESTING DIMENSION CELL TEST TANKS CONTROL HANDS-ON WORK NBI CLEANING CELL REPAIRED PIECES STORAGE NEW COMPONENTS STORAGE RH TOOLS STORAGE/ REPAIR RECEIVING CELL PERSONNEL CORRIDOR DOCKING RADWASTE BUILDING Mechanical and civil design for Hot Cell building, RW building, Acces Control/Personnel building EFDA (2001) TOKAMAK BUILDING Surveilled area Controlled area Controlled/restricted area Project EFDA Task 93/851 GC Hot Cell Requirements for On-Line & Off-Line Refusrbishment EFDA (2000) Design of the power supply system of the auxiliary services for ITER Calculation of the electrical system response to ITER loads. CIEMAT (2003) CIEMAT (2003) 29

30 Fusion: Research and Innovation ( ) Project EFDA Task DEMO conceptual design EFDA (2007) Study of RH Engineering in the NB cell (ITER) CIEMAT (2007) Functional Specifications and Facilities of the National Centre of Technologies for Fusion (TechnoFusión) CIEMAT (2009) 30

31 Fusion: Research and Innovation ( ) CIEMAT several contracts: IFMIF, Neutral Beam Injection Maintenance, Tritium Blankets Simulation Techniques AREVA-TA subcontractor to develop the ITER safety analysis report (several chapters) 31

32 Fusion: Research and Innovation - IFMIF IFMIF-EVEDA Radiofrequency System Cooling System ( ) CIEMAT contract 32

33 Architect Engineer Contract (F4E) (1/5) 2010 Fusion for Energy (F4E): Architect-Engineer Contract Contract No. F4E-OPE : Contract for the provision of Civil Engineering and Construction Consultancy Services in connection with the ITER project 33

34 Architect Engineer Contract (F4E) (2/5) Architect Engineer and Construction Management Contract for all buildings and auxiliary systems at the ITER Site Client: 34

35 Architect Engineer Contract (F4E) (3/5) : A-E Contract Scope PBS41 Pulsed Power Electrical Network (PPEN) PBS43 Steady State Electrical Network (SSEN) PBS61 Site PBS62 Reinforced Concrete Buildings PBS63 Steel Frame Buildings PBS65 Liquid and Gas Distribution 35

36 Architect Engineer Contract (F4E) (4/5) ITER Buildings : A-E Contract Magnet Power Bldg NB Power supply Bldg Tokamak Complex PF Coils Bldg (Out of Scope) Cryoplant Bldg Assembly Bldg Diesel Bldg Control Bldg Cleaning Facility Bldg RF Heating Bldg Cooling towers Site service Bldg 36

37 Architect Engineer Contract (F4E) (5/5) 37

38 ITER SCS-N Contract (1/3) ITER SCS-N Contract ( ) Consortium Empresarios Agrupados Internacional, S.A. Instalaciones Inabensa, S.A. Nominated subcontractor Cosylab Supply chain HIMA Siemens IMA GMV 38

39 ITER SCS-N Contract (2/3) 39

40 ITER SCS-N Contract (3/3) 40

41 FUSION ITER DWS Tanks design and manufacture contract 41

42 FUSION Other F4E and IO recent Contracts ( ) 42

43 Empresarios Agrupados general experience: TCWS IBED PHTS General Arrangement 43

44 Empresarios Agrupados general experience: TBMs Final design of the Connection Pipes for the Test Blanket System Contract ( ) Scope: Piping Stress Analysis High Energy Line Break Support Design Component Design 3D Model 44

45 Singular research infrastructures (1/2) 45

46 Singular research infrastructures (2/2) 46

47 Singular infrastructures 47

48 Aerospace and Defence research activities 48

49 Innovation in engineering tools (1/2) 49

50 Innovation in engineering tools (2/2) 50

51 EA Integrated Design System (IDS) for Power Plant Projects Mech. Systems P&IDs Instrumentation & Control Electrical Physical Plant Design SPP&ID Drawings and Data P&ID Line List Valve List Specialities Data Sheets Equipment List SPI Drawings and Data Control Diagrams for Mec. Syst. (Logic Diagrams) DCS I/O List Instrument Data Sheets Instrument List Hook ups drawings An Integrated System Customized to EA working practices High productivity & quality design Intergraph Platinum Pipe Award EADOC Document Management Publish SPEL-D Drawings and Data Single Line Diagrams Control Diagrams (Logic diagram) Wiring Schematic Diagrams Cable Lists DCS I/O List SmartPlant Foundation Navigation Retrieve Drawings and Data SP3D & SPR Drawings and Data General Arrangement Dwgs. Civil Structural Dwgs. 3D Model and Review Sessions Piping Drawings Isometric Drawings Pipe & Cable Tray Supports List & Reports BOQs Interference Reports EcosimPro Simulation Staad / Ansys Civil Calcs. Tekla Civil Design AGPIPE or CAESAR Piping Stress Analysis Spider Piping Support Design Strayder Cable Tray Support Design PRAC Automatic Cable Routing 51

52 Thank you very much for your attention!! María Teresa Domínguez Bautista Advanced Projects Director Phone no.: