Swiss Line. New Products

Transcription

1 Swiss Line New Products Inch 2017

2 SwissLine CONTENTS: Page: Polygon Swiss Line Product Identification Grooving Grooving and Profiling (full radius) Parting Off Back Turning Front Turning Threading Partial Profile 60 Threading Partial Profile 55 External Toolholders Polygon Product Identification Working method Cutting Data 6 Cutting Edges Turning Insert G6 Product Identification Grooving Grooving and Profiling (full radius) Parting Off Back Turning Front Turning Threading Partial Profile 60 Threading Partial Profile 55 External Toolholders G6 Product Identification Cutting Data

3 SwissLine Polygon Swiss Line Carmex extends the Swiss Line range by offering a new type of polygon inserts and tool holders for external turning, grooving, parting and threading on SwissType machines. Dedicated especially for small parts machining. Features igh precision ground inserts. All inserts can be used with same tool holders. A combination of carbide and the latest developed coating guarantees maximum tool life and improved productivity. For a wide range of materials. Coated holders provides abrasive resistance. Carbide grade:, 20 1

4 SwissLine Product Identification Polygon Inserts G 25 R W07 T25 G = Swiss Groove R = Full Radius P = Parting B = Back Turning F = Front Turning T = Threading Insert Size L = 25 mm Width W05 =.020 inch W07 =.030 inch Radius R04 =.016 inch R05 =.020 inch A30 = 30 A60 = 60 thread A55 = 55 thread Carbide Grade: = PVD triple coating 20 = Uncoated R = Right and Cutting L = Left and Cutting RR = Right and Cutting Right version RL = Right and Cutting Left version LR = Left and Cutting Right version LL = Left and Cutting Left version RN = Right and Cutting Neutral version LN = Left and Cutting Neutral version Depth T15 =.059 inch T16 =.063 inch T43 =.169 inch T58 =.228 inch 2

5 SwissLine Grooving R TYPx2 W T Ordering Code W ±.001 T max R Feed Inch/rev G25 R W05 T G25 R W07 T G25 R W10 T G25 R W12 T G25 R W15 T G25 R W20 T G25 R W25 T P M N S Rc * For L., specify G25 L instead of G25 R Grooving and Profiling (full radius) R T Ordering Code R±.001 T max Feed Inch/rev GR25 R R02 T GR25 R R04 T GR25 R R05 T * For L., specify GR25 L instead of GR25 R First choice Alternative 3

6 SwissLine Parting Off α W W W α T T T RR RL RN Ordering Code W αº T max Feed Inch/rev GP25 RR W07 T GP25 RL W07 T GP25 RN W07 T GP25 RR W15 T GP25 RL W15 T GP25 RN W15 T GP25 RR W20 T GP25 RL W20 T GP25 RN W20 T GP25 RR W25 T GP25 RL W25 T GP25 RN W25 T P M N S Rc * For L., specify GP25 LR instead of GP25 RR GP25 LL instead of GR25 RL GP25 LN instead of GR25 RN First choice Alternative 4

7 SwissLine Back Turning W ß B R T DETAIL A α Ordering Code αº ßº R W T max B Feed Inch/rev P 20 GB25 R A30 R GB25 R A30 R M * For L., specify GB25 L instead of GB25 R N S 45 Rc Front Turning R T Ordering Code T max R Feed Inch/rev GF25 R T * For L., specify GF25 L instead of GF25 R First choice Alternative 5

8 SwissLine Threading Partial Profile 60 Y 8 Ordering Code Pitch Range mm TPI Y GT25 R A GT25 R G * For L., specify GT25 L instead of GT25 R P M N S Rc Threading Partial Profile 55 Ordering Code Pitch Range mm TPI Y GT25 R A GT25 R G * For L., specify GT25 L instead of GT25 R First choice Alternative 6

9 SwissLine External Toolholders Polygon Product Identification PG E R 0375 PG = Polygon Swiss toolholder E = External R = Right and L = Left and Shank Cross Section Length of Toolholders = 4.9 = 125 mm 0375 = = 10x10 mm L F F1 L1 B Right hand Inch olders Ordering Code B L1 L F F1 Insert Screw Torx + ey Torx + PGER S26P 11P PGER S26P 11P PGER S26P 11P Right hand Metric olders Ordering Code B L1 L F F1 * For L., specify PGEL instead of PGER Coated holders provides high abrasive resistance Insert Screw Torx + ey Torx + PGER S26P 11P PGER S26P 11P PGER S26P 11P 7

10 SwissLine Working method Threading Grooving (full radius) * Parting off with laydown insert Parting off Grooving Front Turning Back Turning * Available upon request (grooving, parting, threading). 8

11 SwissLine Cutting Data Polygon Swiss Line Carbide grades: PVD triple layer coated SubMicron grade for Steel, Stainless Steels, Titanium and hard materials. 20 Uncoated SubMicron carbide grade for Aluminum and nonferrous materials, Stainless Steels and Titanium. ISO Standard Material 20 Cutting Speed ft/min Low and Medium Carbon Steels <0.55%C P igh Carbon Steels 0.55%C Alloy Steels,Treated Steels Stainless SteelFree Cutting M Stainless SteelAustenitic Cast Steels Cast Iron Aluminum 12%Si, Copper N Aluminum >12%Si Synthetics, Duroplastics, Thermoplastics S Nickel Alloys, Titanium Alloys ardened Steel, 45 Rc

12 SwissLine 6 Cutting Edges Turning Insert G6 Grooving, partingoff and threading Benefits igh productivity and cost efficiency due to six cutting edges. One holder for all insert types Maximum versatility. igh precision thanks to the fully ground profile. Features Strong and stable clamping due to the unique insert shape. Can be used with high machining parameters, and provides high surface finish. Internal coolant provides the coolant liquid towards the cutting edge. Application Multifunction inserts for grooving, parting, turning and threading. Fit to a large range of diameters from very small applications with a thin wall up to 60 mm diameter. Carbide grade:,

13 SwissLine Product Identification G6 Inserts G6 R W08 T14 G6 = Swiss Groove with 6 cutting edge R = Full Radius P = Parting B = Back Turning F = Front Turning T = Threading Width W06 =.024 W08 =.031 Radius R05 =.020 R08 =.031 A30 = 30 A60 = 60 thread A55 = 55 thread Carbide Grade: = PVD triple coating 20 = Uncoated R = Right and Cutting L = Left and Cutting RR = Right and Cutting Right version RL = Right and Cutting Left version LR = Left and Cutting Right version LL = Left and Cutting Left version RN = Right and Cutting Neutral version LN = Left and Cutting Neutral version Depth T14 =.055 T18 =.071 T38 =

14 SwissLine Grooving Ordering Code W ±.001 T max R Feed Inch/rev P 20 G6 R W06 T G6 R W08 T G6 R W10 T G6 R W15 T G6 R W20 T G6 R W25 T M N S 45 Rc * For L., specify G6 L instead of G6 R Grooving and Profiling (full radius) Ordering Code R±.001 T max Feed Inch/rev G6R R R05 T G6R R R08 T G6R R R10 T G6R R R12 T * For L., specify G6R L instead of G6R R First choice Alternative 12

15 SwissLine Parting Off Ordering Code W αº T max Feed Inch/rev G6P RR W10 T G6P RL W10 T G6P RN W10 T G6P RR W15 T G6P RL W15 T G6P RN W15 T G6P RR W20 T G6P RL W20 T G6P RN W20 T P M N S Rc * For L., specify G6P LR instead of G6P RR G6P LL instead of G6P RL G6P LN instead of G6P RN First choice Alternative 13

16 SwissLine Back Turning Ordering Code ৠ᧠R W T max B Feed Inch/rev P 20 G6B R A * For L., specify G6B L instead of G6B R M N S 45 Rc Front Turning Ordering Code T max R Feed Inch/rev G6F R T * For L., specify G6F L instead of G6F R First choice Alternative 14

17 SwissLine Threading Partial Profile 60 Ordering Code Pitch Range mm TPI G6T R A G6T R G G6T R AG * For L., specify G6T L instead of G6T R Y P M N S Rc Threading Partial Profile 55 Ordering Code Pitch Range mm TPI Y G6T R A G6T R G G6T R AG * For L., specify G6T L instead of G6T R First choice Alternative 15

18 SwissLine External Toolholders G6 Coolant through toolholders, for external turning in Swiss type lathes machines. The high pressure coolant is directed towards the insert cutting edge in order to evacuate the chips created and avoid build up edge. Including a coolant connector for fast attachment on the machine. Product Identification G6 E R 0500 G6 = Swiss toolholder E = External R = Right and L = Left and Shank Cross Section Length of Toolholders = 4.9 L1 L 0500 = = 12x12 mm M= 5.9 = 125 mm M= 150 mm 1 F Coolant Connector B1 B 3.8 Right hand Inch olders Ordering Code B L1 L 1 F B1 * Without internal coolant ** Coolant pipe diameter For L., specify G6EL instead of G6ER Coated holders provides high abrasive resistance 16 Insert Screw Torx + Torx + ey **Coolant connector (mm) *G6ER S16LP 16P Ø4 / Ø6 G6ER S16LP 16P Ø4 / Ø6 G6ER S16LP 16P Ø4 / Ø6 G6ER 1000 M S16LP 16P Ø4 / Ø6

19 SwissLine Right hand Metric olders Ordering Code B L1 L 1 F B1 * Without internal coolant ** Coolant pipe diameter For L., specify G6EL instead of G6ER Coated holders provides high abrasive resistance Insert Screw Torx + Torx + ey **Coolant connector (mm) * G6ER S16LP 16P Ø4 / Ø6 G6ER S16LP 16P Ø4 / Ø6 G6ER S16LP 16P Ø4 / Ø6 G6ER 2525 M S16LP 16P Ø4 / Ø6 Cutting Data G6 Inserts Carbide grades: 20 PVD triple layer coated SubMicron grade for Steel, Stainless Steels, Titanium and hard materials. Uncoated SubMicron carbide grade for Aluminum and nonferrous materials, Stainless Steels and Titanium. ISO Standard Material 20 Cutting Speed ft/min Low and Medium Carbon Steels <0.55%C P igh Carbon Steels 0.55%C Alloy Steels,Treated Steels Stainless SteelFree Cutting M Stainless SteelAustenitic Cast Steels Cast Iron Aluminum 12%Si, Copper N Aluminum >12%Si Synthetics, Duroplastics, Thermoplastics S Nickel Alloys, Titanium Alloys ardened Steel, 45 Rc

20 Carmex Precision Tools LLC 2075 wy 175, Richfield, WI 53076, Phone: , Fax: Website: Copyright Carmex Precision Tools Ltd Carmex Swiss Line N.P. 03/2017 Inch