Product Expansion! ARNO FTA-milling system. Class leading technology - New. Face milling tool for cost reduction!

Transcription

1 NEW FTA effective face milling! Face milling cutter for extreme conditions and high performance. High-Tech coating and accurate insert location Product Expansion! for excellent results. Class leading technology - New ARNO FTA-milling system Face milling tool for cost reduction! ARNO -FT FTA A Version- ENG

2 ARNO -Face milling system FTA Introduction >> Face mill with 45 approach angle, available in diameter range mm - 2 mm Integral through tool coolant, suitable for minimum quantity lubrication (MMS) Nickel plated milling cutter body High accuracy (axial and radial runout of 0,02 mm) Low power requirement FEATURES Extremely strong insert due to negative design Precision sintered insert with 8 effective cutting edges Available in 5 carbide grades Soft cutting geometry Very smooth cutting action and therefore reduced spindle wear Un-equal pitch for reduced vibration Excellent price / performance ratio 2

3 Designation code - Holder» FTA R04 12 F = Face Mill T = Terminator A = Shell mill 1 = Generation 45 = Approach angle Diameter No of teeth Size of insert Designation code Inserts» SNMX EN NMS AP 21 ISO code Edge length Insert thickness Corner radius Edge preparation Chipbreaker ARNO application area ISO - Cutting material code All dimensions i in mm. 3

4 ARNO -Face milling system FTA Cutter body >> Milling cutter body Description D D1 h d da ap Z Inserts FTA R , 22 4 FTA R , FTA R , FTA R , FTA R ,8 90 FTA R , FTA-145..R , FTA R , FTA R ,7 0 0 Spare parts Description FTA R TorxPlus -Screw TorxPlus -Key AS 0041 T5115-IP Application example >> Application example for wiper insert SNGX15ZZ in grade AP52: Ra [μ] Insert Material Hardness Conditios Cutting depth (ap) Cutting width (ae) Feed per tooth (fz) SNGX15ZZ 42CrMoV4 10 N/mm2 drying 0,3 mm 0% 1,0 mm 3,2 Finishing with SNGX15ZZ at 1.0mm feed per tooth. 2,0 1,0 0,5 Vc = 0 m/min Vc = 0 m/min 0 As single edged cutter with insert SNGX15ZZ, surface quality of < Ra 0,5 micron is obtainable. Suitable for depth of cut up to 1mm. All dimensions in mm. 4 FTA-8S_ENG-oP.indd :09:54 Uhr

5 l 1 ARNO -Face milling system FTA Inserts >> R R d 1 IK s Description lk l 1 s d 1 R Grade AM57 AP52 AP21 AK2115 PVDcoated CVDcoated uncoated AN15 SNMX 18 EN-NMS 12,0 2,0 5,5 4,4 0,8 SNMX 18 EN-NMR 12,0 2,0 5,5 4,4 0,8 SNMX 18 EN-NMG 12,0 2,0 5,5 4,4 0,8 SNGX 18 FN-ALU 12,0 2,0 5,5 4,4 0,8 SNGX 15ZZ* 12,0 2,0 5,5 4,4 235 P M K N S H * Wiper insert Main application Secondary application AP21 >> CVD-coated carbide grade. Main grade for milling steel. Well suited for dry milling. High productivity and wear resistance. AM57 >> PVD-coated carbide grade for milling stainless steel at medium to high cutting speed. Due to the positive geometry also suitable for milling high temperature alloys and titanium alloys. AK2115 >> CVD-coated carbide grade. Suitable for medium machining of cast iron. Mainly to be used for dry cutting at medium to high cutting speed. AN15 >> Uncoated carbide grade for roughing and finishing of aluminium alloys and with its sharp edge also for non-ferrous materials. AP52 >> PVD-coated carbide grade. Suitable for finishing steel, stainless steel and cast materials. A very universal grade with high heat and oxidation resistance. All dimensions in mm. 5

6 ARNO -Face milling system FTA Face Mill adaptors SK >> SK face mill adaptors for FTA cutters Adaptor Cutter-Ø L SK DIN 9871 Adaptor SK MAS BT Description Description L 9871AD+B--22XIK-L BTAD+B-22XIK-L 9871AD+B--27X48IK-L BTAD+B-27X48IK-L AD+B--27X0IK-L BTAD+B-27X0IK-L AD+B--32X78IK-L0 BTAD+B-32X78IK-L AD+B--X90IK-L0 BTAD+B-X90IK-L AD+B--X90IK-L0 BTAD+B-X90IK-L0 HSK adaptors HSK3 >> HSK3 face mill adaptors for FTA cutters Adaptor Fräser-Ø L HSK3 DIN 9893 Description L HSK-A3-22XIK-L 0 HSK-A3-27X48IK-L0 3 0 HSK-A3-27X0IK-L HSK-A3-32X78IK-L0 0 0 HSK-A3-X90IK-L HSK-A3-X90IK-L0 All dimensions in mm.

7 ARNO -Face milling system FTA Recommended cutting data for economical milling >> ISO Material Tensile strength HB AP21 Cutting speed v c [m/min] AM57 AK2115 AN15 AP52 P M K N < 0,15% C hardened and tempered Unalloyed steel and cast steel 0,15-0,45 % C hardened and tempered > 0,45 % C hardened and tempered annealed Low alloyed steel hardened and tempered and cast steel hardened and tempered High alloyed steel, high alloyed tool annealed steel and cast steel hardened and tempered Stainless steel ferritic, annealed Cast steel martensitic, hardened and tempered ferritic, martensitic annealed austenitisch, chilled Stainless steel Duplex, chilled artensitisch/austenitisch, chilled Cast iron pearlitic/ferritic pearlitic/martensitic Cast iron with nodular graphite ferritic pearlitic 2-0 Malleable cast iron ferritic pearlitic Aluminium alloys. long chipping not heat treatable 0 < 00 heat treatable, heat treated 0 < 00 12% Si, heat treated Casted aluminium alloys 12% Si, heat treatable, heat treated % Si, not heat treatable Lead alloys, Pb > 1% Copper and copper alloys, Brass, Bronze 3 (Brass / Bronze) Aluminium bronze Copper and elektrolyte copper Duroplastice 0 Non ferrous materials Re-inforced plastics Hard rubber Fe-alloyed, annealed Fe-alloyed, heat treated S High temperature resistant alloys Ni- oder Co-alloyed, annealed Ni- oder Co-alloyed -58 HRC, casting -0 Ni- oder Co-alloyed Nmm 2, heat treated Titanium alloys Pure titan R m Alpha- and Beta-alloys heat treated R m 45-0 hardened and tempered 55 HRC H Hardened steel hardened and tempered 0 HRC Hard cast iron casting 0 Hardened cast iron hardened and tempered 55 HRCX ISO Material Medium machining Cutting speed v c [m/min] Roughing machining P M K N S H v c [mm/min] f z a p v c [mm/min] f z Steel 1-3 0,1-0, ,1-0,4 3-5 Stainless steel 1-2 0,1-0, ,1-0,4 3-5 Cast steel 1-0 0,1-0, ,1-0,4 3-5 Non ferrous materials < 00 0,1-0, < 00 0,1-0,2 3-5 High temperature resistant alloys ,1-0, ,1-0, Hardened steel a p The data given is only approximate values. It can be necessary to adjust this data to the individual machining operation. 7

8 simplex.de ARNO -Face milling system FTA Application area >> ARNO -Werkzeuge P M K N S H ISO Steel, cast steel, long chipping maileble iron Stainless Steel, cast steel, Manganese steel, alloyed grey cast iron, Malleable cast iron, Free cutting steel, high temperature resistant alloys Grey cast iron, Chilled hard cast iron, short chipping malleable cast iron, hardened steel, Non ferrous materials, Plastic, Wood Aluminium and Al-alloys, non ferrous materials High temperature resistant alloys, Titanium alloys Hardened steel, Hard cast iron 01 Coated carbide grades AP21 AP21 AK2115 AM57 AM57 AP52 AP52 AP52 Uncoated carbide grades PKD / CBN / CERMET AN15 Cutting material Toughness Toughness Toughness Toughness Toughness Toughness Wear resistance Wear resistance Wear resistance Wear resistance Wear resistance Wear resistance Application Feed rate Feed rate Feed rate Feed rate Feed rate Feed rate Cutting speed Cutting speed Cutting speed Cutting speed Cutting speed Cutting speed Main application area Secondary application area AP21 Grade Recommended application area AP21 Grade Recommended application area The data given is only approximate values. It can be necessary to adjust this data to the individual machining operation. Karl-Heinz Arnold GmbH Karlsbader Str. 4. D Ostfildern Fon + 49 (0) 711/ Fax + 49 (0) 711/ info@arno.de ARNO (UK) Limited Unit 3, Sugnall Business Centre Sugnall, Eccleshall. Staffordshire. ST21 NF sales@arno.de. ARNO Italia S.r.l Via Fiume Vimercate (MB) / / info@arno-italia.it. ARNO Swiss S.A. Schanzstraße 1. CH-83 Pfäffikon ZH info@arno-swiss.ch. ARNO - Rouse USA, L.L.C. 11 W. Diggins St.. US-0033 Harvard, Illinois info@arno-rouse.com. ARNO RU Ltd. B.Nizhegorodskaya Str.81. Office 809. RUS Vladimir / + 7(4922) сот + 7(9) info@arnoru.ru.