Sandvik Hyperion Metal Cutting. Insert Blanks and Strips

Transcription

1 Sandvik Hyperion Metal Cutting Insert Blanks and Strips

2 Table of contents Page Insert Blanks 03 Rhombic 80 indexable insert blanks - CNMA Rhombic 55 indexable insert blanks - DNMA Square indexable insert blanks - SNMA Square indexable insert blanks - SNUN Rhombic 80 indexable insert blanks - CCMW Rhombic 55 indexable insert blanks - DCMW Rhombic 35 indexable insert blanks - VBMW Triangular indexable insert blanks - TNMA Special Shapes / Sizes available on request Brazing Tips Strips Page 08 RW R ength 310 RW RF ength 310 RW FF ength 310 ISO Material Classification Grade Mapping Sheet 2

3 Insert Blanks Rhombic 80 indexable insert blanks CNMA s ORDERING CODES DIMENSIONS S rɛ 80 º 12 (.472) ZB CNXA ZB CNMA , ,76 0,4 (.502) (.472) (.190) (.015) 12,7 12 4,76 0,4 (.500) (.472) (.190) (.015) l TOERANCES: CNXA: +0/+0.15 (+0/+.006 inch) CNMA: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) ORDERING EXAMPE: 100 pcs ZB CNXA H11N *Grade: please refer to grade mapping sheet. Finishing: top, bottom and periphery grinding are available upon request. Rhombic 55 indexable insert blanks DNMA s ORDERING CODES DIMENSIONS S rɛ l 55 º 15 (.590) 15 (.590) TOERANCES: ZB DNXA ZB DNMA ZB DNXA ZB DNMA DNXA: +0/+0.15 (+0/+.006 inch) DNMA: ±0.08 (±.003 inch) 12, ,76 0,4 (.502) (.590) (.190) (.015) ,76 0,4 (.500) (.590) (.190) (.015) ,4 (.502) (.590) (.250) (.015) ,4 (.500) (.590) (.250) (.015) ORDERING EXAMPE: 100 pcs ZB DNXA H11N *Grade: please refer to grade mapping sheet. s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. 3

4 Insert Blanks Square indexable insert blanks SNMA s 9.52 (.375) 12.7 (.500) ORDERING CODES ZB SNXA ZB SNMA ZB SNXA ZB SNMA DIMENSIONS S rɛ (.390) (.390) (.125) (.008) (.375) (.375) (.125) (.008) (.502) (.502) (.190) (.008) (.500) (.500) (.190) (.008) l TOERANCES: SNXA: +0/+0.15 (+0/+.006 inch) SNMA 09: ±0.05 (±.002 inch) SNMA 12: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) ORDERING EXAMPE: 100 pcs ZB SNXA H11N *Grade: please refer to grade mapping sheet. Finishing: top, bottom and periphery grinding are available upon request. Square indexable insert blanks SNUN s ORDERING CODES DIMENSIONS S rɛ 12.7 (.500) ZB SNXN ZB SNUN (.502) (.502) (.125) (.015) (.500) (.500) (.125) (.015) l TOERANCES: SNXN: +0/+0.15 (+0/+.006 inch) SNUN: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB SNXN H11N *Grade: please refer to grade mapping sheet. 4

5 Insert Blanks Rhombic 80 indexable insert blanks CCMW l s 7 º 80 º 6.35 (.250) 9.52 (.375) 12.7 (.500) ORDERING CODES ZB CCXW ZB CCMW ZB CCXW 09T304 ZB CCMW 09T304 ZB CCXW ZB CCMW DIMENSIONS S rɛ (.252) (.264) (.094) (.008) (.250) (.250) (.094) (.008) ,4 (.377) (.375) (.156) (.015) ,4 (.375) (.375) (.156) (.015) ,4 (.502) (.500) (.190) (.015) ,4 (.500) (.500) (.190) (.015) TOERANCES: CCXW: +0/+0.15 (+0/+.006 inch) CCMW 06: ±0.05 (±.002 inch) CCMW 06: ±0.05 (±.002 inch) CCMW 06: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB CCXW H11N *Grade: please refer to grade mapping sheet. Rhombic 55 indexable insert blanks DCMW l s 7 º 55 º 7 (.275) 11 (.433) 11 (.433) ORDERING CODES ZB DCXW ZB DCMW ZB DCXW ZB DCMW ZB DCXW 11T304 ZB DCMW 11T304 DIMENSIONS S rɛ (.252) (.275) (.094) (.008) (.250) (.275) (.094) (.008) ,4 (.377) (.433) (.125) (.015) ,4 (.375) (.433) (.125) (.015) ,4 (.377) (.433) (.156) (.015) ,4 (.375) (.433) (.156) (.015) TOERANCES: DCXW: +0/+0.15 (+0/+.006 inch) DCMW: ±0.05 (±.002 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB DCXW H11N *Grade: please refer to grade mapping sheet. 5

6 Insert Blanks Rhombic 35 indexable insert blanks VBMW l s ORDERING CODES DIMENSIONS S rɛ 35 º 16 (.630) ZB VBXW ZB VBMW ,4 (.377) (.630) (.190) (.015) ,4 (.375) (.630) (.190) (.015) 5 º TOERANCES: VBXW: +0/+0.15 (+0/+.006 inch) VBMW: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB VBXW H11N *Grade: please refer to grade mapping sheet. Triangular indexable insert blanks TNMA 16 (.630) ORDERING CODES ZB TNXA ZB TNMA DIMENSIONS S rɛ ,4 (.377) (.630) (.190) (.015) ,4 (.375) (.630) (.190) (.015) TOERANCES: TNXA: +0/+0.15 (+0/+.006 inch) TNMA: ±0.05 (±.002 inch) ±0.13 (±.005 inch) s: ±0.13 (±.005 inch) ORDERING EXAMPE: 100 pcs ZB TNXA H11N *Grade: please refer to grade mapping sheet. Finishing: top, bottom and periphery grinding are available upon request. 6

7 Insert Blanks Special Shapes / Sizes available on request Brazing Tips T T W W R 7

8 Strips RW R ength 310 w TYPE ENGTH STRIP DIMENSIONS () W. WIDTH T ** thickness choices in steps of 1 MIN MAX GRADE 310 ORDERING EXAMPE: RW R H10F T RW R 310 RW R ,0 8,0 H10F 3,0 8,0 H10F RW RF ength 310 w 30º TYPE ENGTH STRIP DIMENSIONS () W. WIDTH T ** thickness choices in steps of 1 MIN MAX GRADE 310 T RW RF ,0 8,0 H10F ORDERING EXAMPE: RW RF H10F RW RF ,0 8,0 H10F 8

9 Strips RW FF ength 310 T STRIP DIMENSIONS () 310 ORDERING EXAMPE: RW FF H10F w 30º 2/3T 45º TYPE ENGTH RW FF 310 RW FF 310 W. WIDTH T ** thickness choices in steps of 1 MIN MAX GRADE 2,0 8,0 H10F 3,0 8,0 H10F * Please contact your local Sandvik Hyperion product specialist for minimum order quantity for non-stocked dimensions. ** For thickness outside the range shown in the table, please contact your local Sandvik Hyperion product specialist. Sandvik Hyperion offers a range of standard and special strip blanks to cover all metal cutting applications. A wide variety of sizes and shape blanks are available in Sandvik Hyperion high performance grades to cover all applications. Contact your local Sandvik Hyperion representative for further information about Sandvik Hyperion grades and size availability. 9

10 ISO Material Classification ISO CMC NO. MATERIA P Steel SPECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNESS BRINE HB 01.1 UNAOYED STEE C= % C= % C= % OW-AOY STEE Non-hardened (alloying elements 5%) Ball bearing steel Hardened and tempered Hardened and tempered HIGH-AOY STEE Annealed (alloying elements>5%) Hardened tool steel STEE CASTING Unalloyed ow-alloy (alloying elements 5%) High-alloy (alloying elements>5%) Wear Behavior of Carbide Tooling ISO P HB All type of steels unalloyed, alloyed and cast steel with exception of steel with austenitic structure. Machinability Characteristic In general chip control is relatively easy and exhibit good machinability. BUE, material smearing tendency and heat zone increases with medium and high alloys (>10%). Grade Mapping Sheet P ISO ANSI Wear Process All materials in this group have typical crater and flank wear. Generally thermal, chemical and mechanical wear processes are equally balanced. Cutting edge needs to withstand plastic deformation for low alloyed and higher alloys steels. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. HB 01 C8 Steel, Cast Steel, ong Chipping Malleable Iron Steel 10 C C6 40 C5 CE08 CE05 H10F MP30 MP40 Toughness Wear Resistance 50 COATED INSERT UNCOATED INSERT CERMET MATERIA Suitable for high speed finishing operations only 10

11 ISO Material Classification ISO CMC NO. MATERIA M SPECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNESS BRINE HB STAINESS STEE Non-hardened Bars/forged PH-hardened Ferritic/martensitic Hardened HB Stainless steel STAINESS STEE Austenitic Bars/forged PH-hardened Austenitic Super austenitic STAINESS STEE Non-weldable 0.05%C Bars/forged Weldable <0.05%C Austenitic-ferritic (Duplex) Stainless steel - Cast Non-hardened Ferritic/martensitic PH-hardened Hardened Stainless steel - Cast Austenitic Austenitic PH-hardened Super austenitic Stainless steel - Cast Non-weldable 0.05%C Austenitic-ferritic Weldable <0.05%C (Duplex) Wear Behavior of Carbide Tooling ISO M HB Stainless steel austenitic, austenitic-ferrite steel and cast steel (Duplex). Machinability Characteristic Machinability decreases with increase in alloying elements and exhibits high cutting forces and BUE. Work hardening of material can result in strong adhesion and BUE. Grade Mapping Sheet Austenitic / ferritic / martensitic Stainless Steel, Cast Steel, Manganese Steel, Alloy Cast Iron, Free Cutting Steels M ISO Stainless Steel ANSI CE08 H6F SN16 Wear Process Cutting edges are exposed to a great deal of heat, notch wear and BUE are coon. Plastic deformation, followed by crater and abrasive wear. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. MP30 H12F Toughness Wear Resistance COATED INSERT UNCOATED INSERT CERMET MATERIA Suitable for high speed finishing operations only 11

12 ISO Material Classification ISO CMC NO. MATERIA K Cast iron SPECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNESS BRINE HB 07.1 MAEABE Ferritic (short chipping) CAST IRON Pearlitic (long chipping) GREY CAST IRON ow tensile strength High tensile strength NODUAR SG IRON Ferritic Pearlitic Martensitic Wear Behavior of Carbide Tooling ISO K HB HB Grey Cast Iron (GCI), cast Iron with spheroidal graphite, Malleable cast Iron (MCI), Nodular Cast Iron (NCI), Compacted Graphite Iron (CGI) and Austempered Ductile Iron (ADI). Machinability Characteristic Cast iron is, contrary to steel, a short-chipping type of material and low cutting forces. GCI and MCI are quite easy to machine, while NCI, CGI and ADI are more difficult. Wear Process Thermal and mechanical loads from segmented chips induce crater and abrasive wear. BUE can be problem with nodular types which can lead to tool edge problem. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. Grade Mapping Sheet K ISO K Cast Iron Cast Iron, Chilled Cast Iron, Short Chipping Malleable Iron ANSI H10F AM70 Toughness Wear Resistance COATED INSERT 12

13 ISO Material Classification Hardened material ISO CMC NO. MATERIA H SPECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNESS BRINE HB 04.1 HARD STEE Hardened and tempered HRC Extra hard steel Hardened and tempered HRC 10,1 CHIED CAST IRON Cast or cast and aged Wear Behavior of Carbide Tooling ISO H HRC HB Hardened steel and cast iron materials, chilled cast iron. Machinability Characteristic The hardness makes them difficult to machine with high cutting forces. The materials generate heat during cutting and are very abrasive for the cutting edge. Wear Process High thermal and mechanical loads form fracture and deformation occurs. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. Grade Mapping Sheet H ISO H Hardened Materials Hardened Materials ANSI 10 C4 20 C3 30 C2 40 C1 DM80 H10F H12F Toughness W. Resistance COATED INSERT 13

14 14 Sandvik Hyperion Metal Cutting Solutions

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16 SH-4003 ENG