Digitalization of Industry Smart Machining, Adaptive Manufacturing & Factory AI AAT s 30 years of Innovations for Manufacturing
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1 Digitalization of Industry Smart Machining, Adaptive Manufacturing & Factory AI AAT s 30 years of Innovations for Manufacturing Recep Karadayi Applied Automation Technologies, Inc Star Batt, Rochester Hills, MI, USA Phone: ray.k@aat3d.com
2 Applied Automation Technologies, Inc. Applied Automation Technology, Inc. formed in July 1987, Michigan USA, by Ray Karadayi Dedicated to innovation and development of software products for integration of manufacturing systems and closed loop control of machining centers with self diagnosis Produced software products for machine tool offline programming, closed loop control with dimensional measurement, factory system integrations for Factory AI. Opened new Adaptive Manufacturing & Total Metrology Solutions Center in Rochester Hills,Michigan, in 2016 Offices in Milan,Italy and Istanbul, Turkey with distribution system globally.
3 AAT Smart Manufacturing Innovation Center 5 Axis machine tools with Siemens 840D and Fanuc Industrial robots with integration to machining center and Coordinate measuring machines 3D printing machine for part prototype development Laser scanning sensors for Machine tool and CMM integration Controlled gaging room with CMM Revo, Analog scanning, 4 axis scanning CMMs Portable arm systems Vision Systems
4 2016 Pinnacle Award recipient Steady Growth and Profitability
5 Partners with Digital Manufacturing Innovation Institutes U I : University - Industry DMDII: Digital Manufacturing and Design Innovation Institute Working with GE on US Sponsored SMART MACHINING project
6 Partners in Aerospace & Defense Michigan known for Automotive Manufacturing center. Quickly becoming a major hub for Aerospace
7 AAT PRODUCTS SOFTWARE that makes machine smarter by self measuring and correcting its own process SOFTWARE that networks industrial machines to create factory wide IoT and AI to enable adaptive manufacturing SOFTWARE to program machines and robots to perform self control and adaptation SOFTWARE that generates real time reports status and human interface
8 Some of our Customers
9 History of Industrial Progress Mechanization Power driven machines 1780s Mass production Assembly Line Electricity 1870 Automation, Programmable Machines 1970 Globalization 1980
10 Future of Industrial Progress 4.0 Cyber Physical Systems. Internet of Industry Today 5.0 Co-operation between Man & Machine Future
11 AAT s Contribution to Industry 4.0 -> 5.0 At Machine Level Factory wide
12 AAT s Contribution to Industry 4.0 -> 5.0 Smart Machining: Software Making machines smarter by integrating with external systems and software. OFFLINE Program Development Convert to NC Program Machine Programs Advanced decision making based on current status User Reports Live Data Collection
13 AAT s Contribution to Industry 4.0 -> 5.0 Smart Machining: Software Making machines smarter by integrating with external systems and software. Advanced decision making based on current status User Reports Live Data Collection Produce High Precision Parts at Lower Cost Automate machining Process
14 AAT s Contribution to Industry 4.0 -> 5.0 Manufacturing I4 - Factory AI Software Quality Control OFFLINE CappsNC Programming System CappsDmis Offline Adaptive Manufacturing: Interface manufacturing systems to work as a single complex machine in the factory Integrated total automation Lights out Manufacturing Factory AI
15 Manufacturing of large aircraft body structures Examples
16 Manufacturing of Composite Structures Hybrid machines with Additive & Subtractive machining 787, 777X, 737MAX
17 Manufacturing of Space Rocket components
18 Manufacturing of Aircraft components, wings, rudders winglets
19 Jet Engine Components Automatic setup and manufacture of engine components such as blisk, airfoils Repair of turbine blades General Electric Rolls Royce Caterpillar
20 Thank You Recep Karadayi President & CEO Applied Automation Technologies, Inc. Michigan, USA
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