Automated model generation of production lines in Plant Simulation

Transcription

1 Tecnomatix Plant Simulation Worldwide User Conference 2016 Automated model generation of production lines in Plant Simulation Artur Davtyan Comau Deutschland GmbH Stuttgart, Company Overview Discrete Event Simulation in Comau Introducing line generation tool TAV calculations Importing information from Excel Generation of production lines Index Live example Future developments Summary Property of Comau - Duplication prohibited Tecnomatix Plant Simulation Worldwide User Conference

2 References Automotive Aerospace Heavy industry Energy Defense Commercial vehicles Commercial vehicles 3 History 1973 Several companies in the Turin area create COnsorzio MAcchineUtensili 1977 Establishment of Comau Industriale with powertrain and body (welding, assemby and handling) divisions Comau opens plants Comau China, Romania and offices in Germany, and Russia are established Brazil, Argentina, France and India 2013 Comau China in expansion: 3 new sites Kunshan, Shanghai, Dalian 2015 Comau Thailand is established Comau São Paulo (BR) is established 1978 Comau S.p.A. is established incorporating Comau Industriale activities 1998 Establishment of Comau Service Comau Poland is established 1999 Comau acquires Renault Automation in France and Pico in USA, Mexico, Germanyand UK 2009 Establishment of Comau Aerospace 2010 Establishment of Comau Adaptive Solutions and ecomau 2014 Comau Czech and Turkey are established Comau opens office in Munich (DE) Comau Mexico expansion 4

3 Comau in the World MEXICO USA GERMAN Y UK FRANC E SPAI N ITALY REPUBLIC RUSSIA TURKEY POLAND CZECH ROMANIA INDIA THAILAND CHINA BRAZIL ARGENTINA Simulation 5 Propertyof Comau - Duplication prohibited Property of Comau - Duplication prohibited TecnomatixPlant Simulation Worldwide User Conference Body Assembly Key Features Up to 80 Jobs per Hour Up to 4 Models Multi Materials Joining Techniques References 20 Body Shops in EMEA, NAFTA, LATAM and APAC Steel and Aluminum Applications 6

4 Our Competencies Spot, Laser & Arc-welding Sealing, Drilling & Riveting Machining, Assembly & Test Monitoring & Control Handling & Logistics Maintenance Services Consultancy in Manufacturing Process Project Management Training & Education 7 Why Comau Uses Simulation Define system during Proposal phase System monitoring in Engineering phase Logic analysis on plant management Change impact analysis Plant sizing Support in decision-making process Resource optimization Risk reduction Saving solutions analysis and research 8

5 Qtà pro Quantità ge ttaz. Tariffe orarie Percentuali moltiplicative per stazione per colonna Comp. total i per colonna Note ID Nome del componente Tavole a rulli VE RSA PALLET - P ower Roller Bed - Type B Precision Respot ( High Speed) VERSA PALLET - Single Roller Stand (non powered) 1 0 Strutture VE RSA PALLET - B alconata sost egno Robot (3 robot appesi) 2 0 VE RSA PALLET - I ntegrazione balconate x sostegno impianto skid a er eo Robot SLD 1-6 Robot allestito per saldatura << START >> Robot Comau Smart NJ4-175 kg S=2.2 m POLSO CAVO Smart - Opzione configurazione base - Robot Spot Welding Standard Fiat Smart - A lestimento C5G di saldatura a punti con pinza elettrica NF Smart - Integrazione per cassetto di saldaura in media frequenza Smart - integrazione x Robot di saldatura St andard Fiat Smart - Flangia cambio manuale lato Robot VE RSA GUN Servo MF. Media VE RSA GUN Servo MF. Extra Grande Cover di protezione pinza da spruzzi di saldatura 6 3 Tecnomatix Plant Simulation Worldwide User Conference 2016 Technical Availability Calculation Read layout, line content and cycle time diagrams Use corresponding database Layout Make customer specific availability calculation ST100 Volume s Database Macr o Availability calculation Time Chart 9 Technical Availability Calculation - Overview Station-based availability calculation Availability, MTTR & MTBF are customer specific Stations availability In the summary, availability of each protection area (PA) is calculated PAs availability 10

6 Generation of Production Lines Implemented in SimTalk Import information from Excel Generate line Update line Run model 11 Importing Information From Excel Excel TAV calculation Plant Simulation table file Automated import All stations related information is imported and mapped in a table of corresponding line s frame 12

7 Generation of Production Lines Generated Objects : SingleProc Processing Time, Availability, MTTR, Failure Mode, Label Assembly Processing Time, Availability, MTTR, Failure Mode, Label LockoutZone Protection area Parameters: Processing time - Cycle time Availability-Technical availability MTTR - Mean time to repair Failure mode Simulation/Operating/Processing time Label - Station description Dwell time Buffer waiting time Connectors Interfaces Buffers Dwell Time, Availability, MTTR, Failure Mode, Label 13 Generation of Production Lines - Model 14

8 Example - LIVE 15 Future Developments Further development of the tool for more complex lines More customer specific model generation Generation of Kanban elements Automated generation of inter-line connections 16

9 Tecnomatix Plant Simulation Worldwide User Conference 2016 Summary Plant Simulation allows implementation of Automated Model Generation tool Which: Reduces modelling time Decreases probability of modelling failures Gives a fast testing opportunity Gives an overview of parameters modeled Property of Comau - Duplication prohibited Tecnomatix Plant Simulation Worldwide User Conference Thank You For Your Attention Via Rivalta, Grugliasco - Torino ITALY 17