An Operations and Maintenance Information Open System Alliance. The Oil and Gas Interoperability (OGI) Pilot: Technology Report

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1 An Operations and Maintenance Information Open System Alliance The Oil and Gas Interoperability (OGI) Pilot: Technology Report

2 Today s Problems Fragile custom integration Expensive capital and sustainment costs Limited flexibility Constrained innovation Trapped data High switching costs 2

3 Transforming the Oil and Gas Industry Solutions Model Custom Integration Open Interoperability Ecosystem OGI Ecosystem 3

4 Interoperability IEEE: The capability of two or more systems or elements to exchange information and to use the information that has been exchanged. for units of equipment to work together to do useful functions. that enables heterogeneous equipment, generally built by various vendors, to work together in a network environment. of two or more systems or components to exchange information in a heterogeneous network and use that information. SEI: The ability of a set of communicating entities to exchange specified state data operate on that state data according to specified, agreed-upon, operational semantics

5 Transforming the Oil and Gas Industry Solutions Model Custom Integration Open Interoperability Ecosystem OGI Ecosystem Custom development Specific data adapters Owner/operator responsible for sustainment Configuration rather than development Based on well defined standards Suppliers responsible for sustainment 5

6 OGI Principles OGI Solutions Process Industry requirements-driven solution methodology All working documents and results openly published on the MIMOSA website OGI Pilot Public piloting and assessment Focus on COTS products OGI Ecosystem Based on supplier-neutral international and industry standards incorporated by reference Fully dressed use cases Semantics, objects, event-driven architecture

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8 Purdue Enterprise Reference Architecture 8

9 Digital Asset Lifecycle PERA Model 9

10 Context for Collaboration Reference Information Environment ISO Engineering & Construction PCA RDL/ Ontology Semantic Context Enterprise Business Systems Transform Engine OpenO&M Information Service Bus Controls Physical Assets Execution Environment P2B Stack ISO MIMOSA O&M Requirements Repository Registry ISO

11 PCA-MIMOSA Reference Architecture Technology Configuration 11

12 PCA-MIMOSA Reference Information Technology Stack 12

13 PCA-MIMOSA Execution Environment Technology Stack 13

14 High-Level System Architecture Enterprise Business Systems (Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management) Engineering Design Construction Procurement Standardized Interoperability Register (CCOM/CIR) Operations Management Operations Risk Management Maintenance Management OpenO&M Information Service Bus Model Construction Management Industrial DMZ Automation and Control Safety, Health, Environment and Operations Monitoring Prognostic and Health Management publish/subscribe or request/ response services ISO based SPARQL interface Automation and Control Bus OPC interface (Classic and UA) Automation & Control deterministic Fieldbus interface Sensor/ Transducer Sensor/ Transducer Sensor/ Transducer Enterprise Mirrored Reference Data Library Enterprise Specific Reference Data Library EPC/OEM Reference Data Libraries PCA/JORD Reference Data Library ISO Reference Data Library

15 Prioritised Use Cases Use Case 1 Information Handover from EPC to O/O Use Case 2 Recurring Engineering Updates to O&M Use Case 3 Field Changes to Plant/Facility Engineering Use Case 4 Online Product Data Library Use Case 5 Asset Configuration Updates Use Case 6 Preventive Maintenance Triggering Use Case 7 Condition-Based Maintenance Triggering Use Case 8 Early Warning Notifications Use Case 9 Incident Management/Accountability Use Case 10 Information Provisioning of O&M Systems Use Case 11 Enterprise Reference Data Library Management 15

16 OGI Pilot Business Use Cases Enterprise Capital Project Data Management Standards Roadmap Part 1 Plan / Program / Contract Engineer / Design Procure Fabricate / Construct Complete / Commission / Startup Operate / Maintain Decommission / Dispose Continuous Handover of Structured Digital Assets Establishing an Environment for Lifecycle System of Systems Interoperability Sustained Lifecycle Digital Asset Management OGI Use Case 1: Capital project handovers to O&M OGI Use Case 4: Enterprise Product Data Library Management OGI Use Case 10: Automated provisioning of O&M systems OGI Use Case 11: Enterprise Reference Data Library (RDL) Management

17 OGI Pilot Business Use Cases Enterprise Capital Project Data Management Standards Roadmap Part 2 Engineer / Procure / Construct Operate / Maintain Decommission / Dispose Continuous Handover of Structured Digital Assets Sustained Lifecycle Digital Asset Management Sustaining the Interoperable O&M Environment OGI Use Case 2: Recurring Engineering Updates to O&M OGI Use Case 3: Field Changes to Plant/Facility Engineering OGI Use Case 4: Enterprise Product Data Library Management OGI Use Case 5: Asset Installation/Removal Updates OGI Use Case 6: Preventive Maintenance Triggering OGI Use Case 7: Condition-Based Maintenance Triggering OGI Use Case 8: Early Warning Notifications OGI Use Case 9: Incident Management/Accountability OGI Use Case 10: Provisioning of O&M systems OGI Use Case 11: Enterprise Reference Data Library (RDL) Management

18 Systems Landscape Data Flow Diagram EXTERNAL ENVIRONMENT REFERENCE ENVIRONMENT EXECUTION ENVIRONMENT OpenO&M Information Service Bus Model () with ISO Channels EPC ENG EPC Engineering Design Systems EPC CONSTRUCT EPC Construction/ Commissioning Management Systems EPC MATERIAL EPC MRO Material & Procurement Management Systems OEM PRODUCT MRO OEM/ Supplier Product Data Systems GLOBAL RDL ISO / PCA / JORD / FIATECH Reference Data Library P&IDs, PFDs, and Breakdown Structures of Segments, Tags, and Ports (15926) As-Built Serialized Assets with Model and Segment Install (15926) Material Items with Datasheets & BOM (UNSPSC with ISO 22745) Valid Products for Material Item (UNSPSC) Product Datasheets and BOM (UNSPSC with ISO 22745) Approved Reference Data Library Entries (15926) O/O ENG Owner/Operator Engineering Design Systems O/O CONSTRUCT Owner/Operator Construction/ Commissioning Management Systems O/O MATERIAL Owner/Operator MRO Material & Procurement Management Systems MRO Supplier Product Datasheets and BOM (UNSPSC with ISO 22745) P&IDs, PFDs, and Breakdown Structures of Segments, Tags, and Ports (15926 to MIMOSA) 1 27 As-Maintained Segments, Tags, and Ports (MIMOSA to 15926) As-Maintained Segment-Asset Install/Removal Events (MIMOSA to 15926) 4 As-Built Serialized Assets with Model and Segment Install (15926 to MIMOSA) Material Items with Datasheets and BOM (UNSPSC with ISO to MIMOSA) Valid Products for Material Item (UNSPSC to MIMOSA) 7 25 MRO Supplier Product Datasheets and BOM (15926) Proposed Reference Data Library Entries from OEMs and ISO 22745, ISO 29002, and ISO (15926) REG-LOCATION Registry of Functional Locations with Datasheets, Breakdown Structures, Measurement Locations with O&M Setpoints, Ports, Topologies, BOMs, and Spares Lists REG-EQUIPMENT Registry of Serialized Equipment with O&M Datasheets with installation/ removal at functional location and association to MRO product REG-MATERIAL Registry of MRO Material Item Characteristics Datasheets, BOMs, and assoc. to valid Products REG-PRODUCT Registry of MRO Supplier Product Datasheets, BOM, Spares, and assoc. Equipment 2 28 Functional Location Datasheets, Breakdown Structures, Measurement Locations with O&M Setpoints, Ports, Topologies, BOMs, and Spares Lists (MIMOSA) Equipment Install/ Removal on Functional Location (MIMOSA) Equipment O&M Datasheets (MIMOSA) 10 Self-Aware Equipment Install/Removal Events (OPC UA with MIMOSA) MRO Material Item Datasheets and BOMs (MIMOSA) Valid MRO Products for Material Item (MIMOSA) 8 26 MRO Product Datasheets and BOM (MIMOSA) Equipment Assoc. with MRO Product (MIMOSA) Operational Data & State Events (OPC) Operations Work Status & Operations Log (MIMOSA) Detailed Production Schedules (B2MML) Detailed Production Performance (B2MML & PRODML) CONTROL DCS, HMI, PLC, SCADA, SIS and Operational Data Historians Self-Aware Asset Install/ 10 Removal Events (OPC UA with MIMOSA) Production Orders (B2MML & PRODML) Forecasted Demand (B2MML & PRODML) Performance KPIs 19 (MIMOSA) 20 CBO Advisories (MIMOSA) 14 Usage Readings (MIMOSA) Current Condition Data & State Events (OPC) Production Performance (B2MML & PRODML) Asset Performance Prediction (B2MML & PRODML) Significant Actual & Early Warning ORM Events (MIMOSA) Historical Condition Data & Events (MIMOSA) CBM Advisories (MIMOSA) MES KPIs (MIMOSA, B2MML & PRODML) OPM KPIs (MIMOSA, B2MML & PRODML) Planned Asset Unavailability Schedule (MIMOSA) MMS Maintenance Management Systems (CMMS, EAM) CBM/Calib. Start Activity Event (MIMOSA) CMS Condition Monitoring Systems (Measurements, Events, Inspections, Calibrations, Conditions, Usage and Sensed O&M Actions) I&C Device Monitoring Performance Monitoring (Sand, Water, Gas, Crude) EngCM, ECM Engineering & Enterprise Content Management Systems ERP, ERM, PORT Enterprise Resource Planning Systems, Enterprise Risk Management Systems, & Enterprise KPI/Event Portals MES Production Forecasting & Scheduling Systems OPM Operational Performance Modelling & Optimization Systems ORM Operational Risk Management Systems (AHMS, EMS, FRACAS, ISSOW, PSMS, QMS, SHES) REG-TAXONOMY Registry of Reference Types and Taxonomies from ISO 15926, ISO 22745, and ISO entries Corrosion Monitoring CBM/Calib. Work Completed (MIMOSA) Rotating Machinery Monitoring (Vibration, Electrical, Thermography, Ferrography LIMS) Maintenance Work Status & Work History (MIMOSA) Maintenance KPIs (MIMOSA) Reference Types and Taxonomies (MIMOSA)

19 Phase 1 Demo ISA Automation Week 2012 IBM AVEVA P&ID Bentley OpenPlant PowerPID ISO Proteus ISO Part 8 OWL Intergraph SmartPlant P&ID ISO XMpLant UniSA Transform Engine MIMOSA CCOM Assetricity IOM-OG Register MIMOSA CCOM OPC UA IBM IIC ISO Reference Data MIMOSA CCOM Reference Data OSIsoft PI System 19

20 Debutanizer

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22 P&ID Information Functional location, identifier, tag and classification Engineering properties Transmitter OPC tag Transmitter range and unit of measure Plant breakdown structure Nozzles/ports and classification Directed connections between nozzles/ports Canvas dimensions X, Y coordinates for functional locations Symbol orientation 22

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25 Provider Application OpenO&M Information Service Bus Channel Management Provider Interface Model () ESBs Artix BEA BizTalk Composite App Suite Cordys einsight 5 EntireX Fiorano JIntegrator KnowHow NetWeaver Sonic ESB SpiritWave Tibco WebMethods Consumer Interface Consumer Application Other OPC-UA RSS FTP 25

26 Information Service Bus Model Defines a minimal set of requirements for a message middleware: Messaging Patterns (async publish/subscribe, request/response) Message Delivery (channels and topics) Message Content (XML) Security (tokens based on WS-Security) (WSDL/SOAP) 26

27 Phase 2 Development of depropanizer P&IDs and Upstream examples Include O&M Use Cases Planning meeting in December Smart Fields Summit 27

28 How To Get Involved Observer Access to OGI Resources on MIMOSA website Contributor Standing fortnightly call at 7am Friday Indicate desired level of participation 28

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30 PCA-MIMOSA Joint IT Architecture Special Interest Group 30

31 Standards Leadership Council Points of intersection Data in Motion Life Cycle Facility Mgmt 31

32 Dr. Avin Mathew Technical Lead MIMOSA Alan Johnston President MIMOSA