The Open Industrial Interoperability Ecosystem and the Oil and Gas Interoperability Pilot

Transcription

1 Enabling Collaborative Asset Life-cycle using System of Systems Interoperability The Open Industrial Interoperability Ecosystem and the Oil and Gas Interoperability Pilot Standards Leadership Council Stavanger, Norway April 29, MIMOSA MIMOSA 2015

2 MIMOSA 2015 Points of intersection Data in Motion Life Cycle Facility Mgmt

3 Critical Intersection for a Supplier Neutral Ecosystem Enabling Multi-domain Systems Interoperability MIMOSA 2015 Enterprise Business Systems Big Data and Analytics Supplier Neutral Open Specifications LIFE CYCLE ENGINEERING Systems Automation and Control Systems

4 Key Objective Transforming the Industry Solutions Model From Systems Integration to System of Systems Interoperability MIMOSA 2015 Custom Systems Integration Open Industrial Interoperability Ecosystem (OIIE ) OGI Pilot Building an OIIE Instance Custom development Application Specific data adapters Owner/operator responsible for sustainment Cloud Friendly Solutions Architecture Configuration rather than development Based on supplier neutral open standards Standardized SoS Adapters (Plug and Play) Commercial off the Shelf (COTS) Applications Suppliers responsible for sustainment

5 MIMOSA 2015 Key OIIE & OGI Principles and Methods Not specific to any one industry or supplier Not just a set of reference standards Directly reuses a non-proprietary ecosystem Focus on open standards-based interoperability Reuse existing standards in a repeatable, scalable portfolio Stop re-inventing wheels Incorporate standards by reference Find and fill gaps through collaboration The OGI Pilot is simply an instance of the OIIE Industry Standard Use Cases & Solutions Architecture Using Oil and Gas Industry Asset Classes Supplier neutral industry interoperability test-bed

6 Simplified OIIE Systems Architecture MIMOSA 2015 Enterprise Business Systems (Enterprise Resource Planning, Enterprise Risk, Supply Chain ) Planning Standardized Interoperability Registers Construction Procurement Operations Operations Risk Maintenance OpenO&M Information Service Bus Model Engineering Design Construction Industrial DMZ Automation and Control Safety, Health, Environment and Operations Monitoring Prognostic and Health ISBM publish/subscribe or request/response services ISO based SPARQL interface Automation and Control Bus OPC interface (Classic and UA) Automation & Control deterministic Fieldbus interface Sensor/ Transducer Sensor/ Transducer Sensor/ Transducer Restricted data flows Enterprise Mirrored Reference Data Library Enterprise Specific Reference Data Library PCA Reference Data Library EPC/OEM Reference Data Libraries

7 MIMOSA 2015 The Role of Standards in Sustainable Enterprise Solutions Standards help rationalize chaos into widely accepted good practices NGO Standards Organizations such as ISO and IEC Industry Standards Organizations API, ISA, OPC, MIMOSA Asset Practice Standards Such as PAS 55 and ISO Define good asset management practices to be followed IT Oriented Standards Such as ISO 15926, OPC, ISA 95/88, ISO and MIMOSA Enable SoS to properly support PAS 55 and ISO series good practices

8 MIMOSA 2015 OGI Pilot Business Use Cases Roadmap - Part 1 Enterprise Capital Project Data Standards Enterprise Standards and Project Execution Template for all projects Plan / Program / Contract Engineer / Design Procure Fabricate / Construct Complete / Commission / Startup Operate / Maintain Decommission / Dispose Continuous Handover of Structured Digital Assets Establishing an Environment for Lifecycle System of Systems Interoperability Sustained Lifecycle Digital Asset OGI Use Case 1: Capital project handovers to O&M OGI Use Case 4: Enterprise Product Data Library OGI Use Case 10: Automated provisioning of O&M systems OGI Use Case 11: Enterprise Reference Data Library (RDL) Fiatech EDRC Use Case 1: Pump Replacement Specification Handover (O/O to EPC) Fiatech EDRC Use Case 2: Field Instruments & Control System (EPC to Supplier) Levy contractual requirements on suppliers at start of specific projects USPI CFIHOS Collaboration

9 MIMOSA 2015 OGI Pilot Business Use Cases Roadmap - Part 2 Enterprise Capital Project Data Standards Plan / Program / Contract Engineer / Design Procure Fabricate / Construct Complete / Commission / Startup Operate / Maintain Decommission / Dispose Continuous Handover of Structured Digital Assets Sustained Lifecycle Digital Asset Sustaining the Interoperable O&M Environment OGI Use Case 2: Recurring Engineering Updates to O&M OGI Use Case 3: Field Changes to Plant/Facility Engineering OGI Use Case 4: Enterprise Product Data Library OGI Use Case 5: Asset Installation/Removal Updates OGI Use Case 6: Preventive Maintenance Triggering OGI Use Case 7: Condition-Based Maintenance Triggering OGI Use Case 8: Early Warning Notifications OGI Use Case 9: Incident /Accountability OGI Use Case 10: Provisioning of O&M systems OGI Use Case 11: Enterprise Reference Data Library (RDL)

10 MIMOSA 2015 OIIE/OGI Use Cases and Scenarios Use Case Background Scope Preconditions Successful End Condition Actors Triggers Process Workflow Scenarios Scenario Actors Data Content Data Formats Reference Data ISBM Configuration

11 MIMOSA 2015 OIIE/OGI Architecture Components Use Cases and Interoperability Scenarios OpenO&M, Fiatech, PCA, USPI Data Transport/Conveyance OpenO&M ws-isbm Message Model OAGIS BOD Reference Data OpenO&M, PCA, ISO/IEC Information Models OpenO&M, ISO, Energistics System of Record Authorization MIMOSA Service Registry Distributed Object Mapping OpenO&M CIR

12 MIMOSA 2015 OIIE/OGI Standard Information Models ISO MIMOSA CCOM OPC Classic/UA Energistics PRODML/WITSML Reference data and capital project artefacts Lifecycle engineering configuration, condition, work and reliability management Real-time and historical time series data, alarms and events Production and well data MESA B2MML Production schedules, forecasts, demand

13 MIMOSA 2015 OIIE/OGI Standard Scenarios EXTERNAL ENVIRONMENT REFERENCE ENVIRONMENT EXECUTION ENVIRONMENT OpenO&M Information Service Bus Model (ISBM) EPC ENG EPC Engineering Design Systems EPC CONSTRUCT EPC Construction/ Commissioning Systems EPC MATERIALS EPC Materials/ Procurement Systems Model Datasheets and BOM (15926) PDM OEM/Supplier Product Data Systems P&IDs, PFDs, and Breakdown Structures of Segments, Tags, and Ports (15926) As-Built Serialized Assets with Model and Segment Install (15926) Model Datasheets and BOM (15926) O/O ENG Owner/Operator Engineering Design Systems O/O CONSTRUCT Owner/Operator Construction/ Commissioning Systems O/O MATERIALS Owner/Operator Materials/ Procurement Systems Model Datasheets, BOM and Model/Part Engineering Change Advisories (15926 to MIMOSA) P&IDs, PFDs, and Breakdown Structures of Segments, Tags, and Ports (15926 to MIMOSA) 1 27 As-Maintained Segments, Tags, and Ports (MIMOSA to 15926) As-Maintained Segment-Asset Install/Removal Events (MIMOSA to 15926) 4 As-Built Serialized Assets with Model and Segment Install (15926 to MIMOSA) 7 Model Datasheets and BOM (15926 to MIMOSA) 7 25 REG-STRUCTURE Registry of Functional Segments including Breakdown Structures, Monitored Tags, Ports and Topologies REG-ASSET Registry of Serialized Assets (including Equipment, Documents, Software and Firmware) REG-MODEL Registry of OEM/ Supplier Models and Model Templates Segments with O&M Datasheets, Monitored Tags, Breakdown Structures, Ports and Topology Connections (MIMOSA) 2 28 Asset Install/ Removal on Segment Events (MIMOSA) Asset O&M Datasheets (MIMOSA) 10 Self-Aware Asset Install/Removal Events (OPC UA with MIMOSA) 8 26 Model Datasheets and BOM (MIMOSA) Model Templates (MIMOSA) Operational Data & State Events (OPC) Operations Work Status & Operations Log (MIMOSA) Detailed Production Schedules (B2MML) 29 Detailed Production Performance (B2MML & PRODML) CONTROL DCS, SIS, PLC, SCADA, HMI and Operational Data Historians Self-Aware Asset Install/Removal Events (OPC UA with MIMOSA) 10 Production Orders (B2MML & PRODML) Forecasted Demand (B2MML & PRODML) Performance KPIs 19 (MIMOSA) 20 CBO Advisories (MIMOSA) 14 Usage Readings (MIMOSA) Current Condition Data & State Events (OPC) Production Performance (B2MML & PRODML) Asset Performance Prediction (B2MML & PRODML) Significant Actual & Early Warning ORM Events (MIMOSA) Historical Condition Data & Events (MIMOSA) CBM Advisories (MIMOSA) MES KPIs (MIMOSA, B2MML & PRODML) OPM KPIs (MIMOSA, B2MML & PRODML) Planned Asset Unavailability Schedule (MIMOSA) MMS Maintenance Systems (CMMS, EAM) CBM/Calib. Start Activity Event (MIMOSA) CMS Condition Monitoring Systems (Measurements, Events, Inspections, Calibrations, Conditions, Usage and Sensed O&M Actions) I&C Device Monitoring ERP, ERM, PORT Enterprise Resource Planning Systems, Enterprise Risk Systems, & Enterprise KPI/Event Portals MES Production Forecasting & Scheduling Systems Performance Monitoring (Sand, Water, Gas, Crude) OPM Operational Performance Modelling & Optimization Systems ORM Operational Risk Systems (SHES, PSMS, AHMS, QMS, ISSOW, IMS, FRACAS) Corrosion Monitoring CBM/Calib. Work Completed (MIMOSA) Rotating Machinery Monitoring (Vibration, Electrical, Thermography, Ferrography LIMS) Maintenance Work Status & Work History (MIMOSA) Maintenance KPIs (MIMOSA) GLOBAL RDL ISO / PCA / JORD / FIATECH Reference Data Library Proposed Reference Data Library Entries (15926) Approved Reference Data Library Entries (15926) EngCM, ECM Engineering & Enterprise Content Systems O/O RDL Owner/Operator Reference Data Library (ISO entries in MIMOSA CCOM format)

14 MIMOSA 2015 MIMOSA Standards and Activities OIIE Open standards-based interoperability ecosystem CCOM OSA-CBM OSA-EAI OGI Pilot Data Sheet Definition Lifecycle asset information model for use in message-based interoperability architecture Architecture for sharing condition-based maintenance information EAI Architecture for sharing lifecycle asset information Interoperability ecosystem public pilot and assessment test bed Machine-interpretable, consistent, directly reusable Industry Standard Datasheet Definitions (ISDD)

15 AVEVA P&ID Bentley OpenPlant PowerPID Intergraph SmartPlant P&ID Aspen Basic Engineering Sharecat/ EqHub IEC ISA TR20 OGI Pilot Phase Application Architecture ISO Proteus ISO Part 8 OWL ISO Proteus ISO Eng. XML ISO Vendor XML UniSA Transform Engine MIMOSA CCOM ISO Reference Data ISO (API 610) ISO Assetricity IOM-OG Register MIMOSA CCOM Microsoft ESB (Terawe), IBM ISBM, Assetricity SimpleISBM Maintenance System MIMOSA CCOM MIMOSA CCOM MIMOSA CCOM OPC UA Rockwell PlantPAx IBM IIC OSIsoft PI

16 MIMOSA 2015 OGI Pilot Near Term Additions Downstream-Phase Add Increased Datasheet Information ISDD Project Updated Implementation of O&M Use Cases Key MMS Suppliers (SAP, IBM Maximo ) More Automation and Control Suppliers (GE, Emerson Process, Yokogawa, Schneider Invensys) Upstream Increased Alignment with Standards Leadership Council Proper Infrastructure Asset Class Selection for Upstream More Cooperation and alignment with PCA/EPIM in ILAP & STI More Cooperation and alignment with USPI CFIOS

17 Simplified OIIE Systems Architecture MIMOSA 2015 Industrial Interoperability for Internet of Things and Industrie 4.0 OPC-UA becoming the worldwide accepted standard for IoT Stefan Hoppe Vice President OPC Foundation - Member OPC Board Stefan.hoppe@opcfoundation.org Chair of joined working group PLCopen & OPC Foundation

18 Simplified OIIE Systems Architecture MIMOSA 2015 Enterprise Business Systems (Enterprise Resource Planning, Enterprise Risk, Supply Chain ) Planning Standardized Interoperability Registers Construction Procurement Operations Operations Risk Maintenance OpenO&M Information Service Bus Model Engineering Design Construction Industrial DMZ Automation and Control Safety, Health, Environment and Operations Monitoring Prognostic and Health ISBM publish/subscribe or request/response services ISO based SPARQL interface Automation and Control Bus OPC interface (Classic and UA) Automation & Control deterministic Fieldbus interface Sensor/ Transducer Sensor/ Transducer Sensor/ Transducer Restricted data flows Enterprise Mirrored Reference Data Library Enterprise Specific Reference Data Library PCA Reference Data Library EPC/OEM Reference Data Libraries

19 IoT Definition - From IT point of view MIMOSA 2015

20 MIMOSA 2015 Recommendations for implementing Industrie 4.0 Five major research themes specified in the final report Industrie 4.0 Horizontal integration through value networks End-to-end engineering across the entire value chain Vertical integration and networked manufacturing systems New social infrastructures in the workplace Cyber-Physical Systems technology Source: Platform Industrie

21 RAMI 4.0: Reference Architecture Model Industrie 4.0 MIMOSA 2015

22 RAMI 4.0: Reference Architecture Model Industrie 4.0 MIMOSA 2015

23 RAMI 4.0: Reference Architecture Model Industrie 4.0 MIMOSA 2015

24 MIMOSA 2015 OPC Unified Architecture One page news overview: - Extension Board of Directors - OPC UA is growing into IT world SAP joined the board of directors - Open Shared Source Strategy - OPC Foundation is sharing source code and publish specifications - OPC Foundation Open Shared Source Strategy provides developers the ability to prototype projects without barriers. - OPC Foundation Toolkit vendors provide commercial products that enable companies to develop certifiable products since the toolkit vendors provide product-level support, maintenance, complete documentation and training - Communication extension - OPC UA value is modelling with combined access rights and secured transport: Transport is extended with Pub/Sub and AMQP

25 MIMOSA 2015 IoT or Industrie 4.0: OPC-UA is the enabler Communication infrastructure Secure, interoperable, reliable, high performance, scalable Platform-independent (OS, language, vendor) Technology: Service-oriented Provide technology independent from services Small set of easy to use services 37 operations Grown up in Automation market - (e.g. time stamp, status) but neutral for other vertical markets Enterprise Business Systems (Enterprise Resource Planning, Enterprise Risk, Supply Chain ) Standardized Construction Operations Operations Risk Maintenance Planning Interoperability Procurement Registers OpenO&M Information Service Bus Model Industrial DMZ Safety, Health, Prognostic and Engineering Construction Automation and Environment and Health Design Control Operations Monitoring ISBM publish/subscribe or request/response services Automation and Control Bus ISO based SPARQL interface OPC interface (Classic and UA) Sensor/ Sensor/ Sensor/ Automation & Control Transducer Transducer Transducer deterministic Fieldbus interface Restricted data flows PCA Reference Data Library Enterprise Mirrored Reference Data Library Enterprise Specific Reference Data Library EPC/OEM Reference Data Libraries Information modeling Rich, object oriented and extensible type model Type model in address space Full mashed network Scalable: Support simple and complex models Standardized Information models based on OPC UA PLCopen, BACnet, MTConnect Motor Starter 01 Parameter Set Control Function Local Operation Multifunction Input DIO Motor Current Low Motor Current High Number of Starts Configuration Motor Current Low Motor Current High Service Info Configuration Control Function Motor Starter 01 ParameterSet Multifunction Input DI0 Local Operation Service Info Motor Parameters Number of Starts Motor Current Low Motor Current High

26 MIMOSA 2015 OPC UA: Informationsmodelling Standardized Models PLCopen FDI MES CNC-HMI BACnet MIMOSA Hi I am a IEC controller Hi I am a Smart metering device Hi I am an RFID device

27 MIMOSA 2015 Into Controller: Information model Connection >to the controller < Integrated: PLC and OPC-UA in embedded device Mapping: Support official mapping IEC to OPC-UA Benefit Secured, semantic interoperability MES ERP Visu Standard Vendor specific PLC RFID

28 MIMOSA 2015 From Controller: PLCopen FB Connection >from the controller < Controller initiating communication Virtual machine Plant Engineering OPC UA Server MES System OPC UA Server Data base OPC-UA OPC-UA - Vertical & Horizontal - Fieldbus independent - It s fast but not a fieldbus OPC-UA OPC-UA

29 MIMOSA 2015 SCADA Requests for process values and state changes Use Case Machine to Machine Horizontal: M2M & IoT in decentral intelligent equipments 1 closed user group 2 pumping plant 1 qualitiy problems in freshwater 2 Requests for process values and state changes please overtake filling of elevated reservoir 1 water works 1 level 1 reached elevated reservoir stop pumping 2 3 due to problems at group1 supplier of freshwater has changed to group 2 Challenge: 500 devices pumps waterboilers 1400 km2 pumping plant 2 water works 2

30 Adaption OPC UA enabled devices MIMOSA

31 New: OPC-UA and AutoID Industry MIMOSA

32 New: OPC-UA and AutoID Industry MIMOSA 2015 Demo on - OPC booth H9 A11 - Microsoft booth H7 C48 What? - BECKHOFF PLC - HARTING RFID Reader - Siemens RFID Reader - ICS Software / Suetron 32

33 MIMOSA 2015 MDIS MCS-DCS Interface Standardization ("MDIS") Information model Well Pump Choke Valve Valve Instruments EPU SEM Motor Manifold CIMV DHPT MPFM Subsea Field bus

34 MIMOSA 2015 Hannover Messe 2015 OPC UA Integration with KUKA and Microsoft Azure Machine Learning Stream Analytic s C-Labs Factory-Relay KUKA Robot with OPC UA Server ICONICS Genesis 64 HMI Operations Realm SMS Relay Enterprise IT Realm Microsoft Band Notification Enterprise App

35 MIMOSA 2015 Trends: File Transfer & Modelling File transfer via OPC-UA Device management OPC UA Client 1. Easy file /folder deployment Download of - e.g. of PLC binary code - e.g. of recipes - e.g. Operating System components I am a CNC machine I am a energy sensor 2. Easy management for Upload - e.g. measurement data Target markets - Building automation - Water treatment - Wind parks - General device management

36 MIMOSA 2015 Information Brochure: OPC UA Interoperability for IoT and Industrie Available in English and German Addressing the IT audience Quotes from Academic / Industry / Organizations Technology Scenarios Scalability: UA in sensor level Identification: UA in RFID Controller: Semantic Interoperability Vertical: From controller to SAP Horizontal: UA as enabler for M2M and IoT User&Machine: UA in browser Vertical Markets Oil & Gas / Water treatment / Wind turbine

37 IT world committet to OPC UA MIMOSA 2015

38 Microsoft s OPC UA integration into Azure MIMOSA 2015

39 Simplified OIIE Systems Architecture MIMOSA 2015 Adapters Enterprise Business Systems (Enterprise Resource Planning, Enterprise Risk, Supply Chain ) Third Party Convert from OPC UA and ISBM+BOD Standardized Planning Interoperability CCOM Asset Model Inside Registers Construction Procurement Operations Operations Risk Maintenance OpenO&M Information Service Bus Model Engineering Design Construction Industrial DMZ Automation and Control Safety, Health, Environment and Operations Monitoring Prognostic and Health ISBM publish/subscribe or request/response services ISO based SPARQL interface Automation and Control Bus OPC interface (Classic and UA) Contact OPC Experts Oil & Gas: Automation & Control deterministic Fieldbus interface Paul Hunkar Restricted data flows OPC Foundation / DS Interoperability Paul.Hunkar@DSInteroperability.com Sensor/ Transducer Enterprise Mirrored Reference Data Library Enterprise Specific Reference Data Library Sensor/ Transducer Sensor/ Transducer PCA Reference Data Library EPC/OEM Reference Data Libraries

40 OGI Project Updates SLC Forum Stavanger 29 April 2015 Nils Sandsmark

41 Points of intersection Data in Motion Life Cycle Facility Mgmt

42 Cooperation between OPC, MIMOSA and PCA OGI Joint Special Interest Groups (Joint SIGs) Operation and Maintenance System Architecture Coordination of project EPIM Standardization Initiative (STI) and MIMOSA ISDD Align methodology for the projects

43 Simplified OIIE Systems Architecture MIMOSA 2015 Enterprise Business Systems (Enterprise Resource Planning, Enterprise Risk, Supply Chain ) Planning Standardized Interoperability Registers Construction Procurement Operations Operations Risk Maintenance OpenO&M Information Service Bus Model Engineering Design Construction Industrial DMZ Automation and Control Safety, Health, Environment and Operations Monitoring Prognostic and Health ISBM publish/subscribe or request/response services ISO based SPARQL interface Automation and Control Bus OPC interface (Classic and UA) Automation & Control deterministic Fieldbus interface Sensor/ Transducer Sensor/ Transducer Sensor/ Transducer Restricted data flows Enterprise Mirrored Reference Data Library Enterprise Specific Reference Data Library PCA Reference Data Library EPC/OEM Reference Data Libraries

44 EPIM s Business Model and IT architecture IT Suppliers Operators View as one knowledgebase! Suppliers Authorities All solutions based on ISO and Semantic Technology (W3C) and the databases are all triplestores. 5 5

45 EPIM Standardization Initiative (STI) The EPIM STI project has started addressing standardized information for Standard Equipment Harmonized technical requirements for Standard Equipment will be a result of the project

46 Standardize data from datasheets

47 The Life Cycle According to IEC A B C Note: The main diagram is from IEC 613 been updated and included in IEC 8134 but the original diagram displays better.

48 EPIM STI RDL Linked Data Architecture PCA RDL EPIM STI RDL EPIM STI Product Catalogue ISO TC184/SC4 Reference data architecture

49 MIMOSA 2015 INTERNATIONALIZATION VIA ISO ISO TC 184/WG 6 Developing ISO (OGI Technical Specification) Convener Alan T. Johnston Co-Convener Nils Sandsmark

50 ISO TC 184/WG 6 MIMOSA 2015 Supporting National ISO TC184 Committees National TC 184 Representatives Currently Supporting OGI Project Canada Japan Netherlands Norway United Kingdom United States of America Australia (Through Liaison with TC 108/SC 5) China (January 2015) France (January 2015) Established support from experts TC108 SC5 TC184 SC4 TC184 SC5

51 MIMOSA 2015 Show BP POC Selected Slides BP POC

52 MIMOSA 2015 Close OIIE and OGI Pilot To Be Featured At Future Events Fiatech Technology Showcase April 13-15, Boca Raton Resort, FL Solutions 2.0 August 3-7, 2015, Westin Galleria, Houston, TX All OIIE and OGI Pilot Working Documents are available at Stefan Hoppe OPC Foundation European Office Nils Sandsmark POSC Caesar Alan T. Johnston MIMOSA