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1 salgroup sat insulation materials industry I,I,C henolic & PIR/PUR -Pre-Insulated Panels - Air Ducting -Thermo Board -Block Insulation - Pipe Section - Floral Foam ---
2 salgroup SATDUCT Pre-insulated Panels, A top American manufacturing specialist has developed a state-of-the art continuous foam boarding insulation panel system that is exclusive to Sat Insulation Materials Industry L.L.C. The factory is the first of its kind in the region with the highest production capacity amongst all pre-insulated panel producers. The factory is built on a 95,000 sq.ft plot, in the Jebel Ali Industrial area 3, Dubai- UAE, and caters for the world wide market. The brand name of our pre-insulated panels is SAT DUCT. The product is a prime quality pre-insulated panel, matching and exceeding international quality standards. Sat Insulation Materials Industry L.L.C is the only factory that produces two types of continuous pre-insulated panels namely, Phenolic and PIR (Polyisocyanurate). SAT DUCT is the ideal panel for fabricating a pre-insulated duct network system with a wide range of specifications complying to most requirement.
3 Features Made in UAE, According to US and European Standards SAT DUCT panels are made of a PHENOLIC or PIR foam core between two aluminum foil facings. SAT DUCT, due to the speed and ease of fabrication has been proposed as an alternative product to conventional galvanized iron (G.I.) sheet ducting system. Sat Duct pre-insulated system is perfect for projects where quick build times are required. It is suitable for residential, industrial, commercial buildings including larger buildings such as malls and airports.
4 satgroup sat insulation materials industry 1.I.c Advantages Weight The SAT DUCT system is lightweight and can be handled easily. The weight of the panel is approximately 130 gmlft2, which is much less than conventional duct, G-I fiberglass insulated duct, canvas cloth and all related accessories. Also, SATDUCT is strong enough to withstand rigorous maintenance activities. Easy to Design Sat duct panels can be easily designed manually or by CNC machine, computerized with special software. CNC machine can tailor the panel to the best possible and most efficient method to reduce the wastages. They fit every specified shape may be required with the least effort. Easy to Fabricate SAT DUCT panels are easily designed and fabricated whether it be manually or by CNC machine. Proprietary software for CNC machines is available that will tailor the panel to the most efficient design thereby reducing waste. The finished ductwork fits every specified shape with minimum effort. Air Tightness SAT DUCT has excellent hermetic qualities that improves system efficiency and reduces running cost. This is due to the engineered connection joints that prevent any possible air leakage. Fire Resistance SAT DUCT Phenolic and PIR panels have been tested for Fire Properties & Smoke Development. The tests meet with the international British and American standards, BS 476 and UL 723 Standards Vibration The density and rigidity of SATDUCT ensures less vibration and reduces noise level compared to the G.1. ducting. Hygiene SAT DUCT is very much more hygienic due to the simplicity of cleaning and washing the outer and inner surfaces. Decoration Compatibility SAT DUCT can be made compatible to any decorated media, where it needs to be painted to match the surroundings. It can also be left exposed to an extra dimension to the ceiling view. Weather Proofing Normal indoor use of SAT DUCT panels calls for 21 mm thick material with 60/60 micron Aluminum foil. For outdoor use a 30 mm panel with aluminum thickness microns designed to withstand harsh weather, temperature and humidity. SAT DUCT is CFC- free which makes this product environmentally friendly and eligible to green building concept due to above characteristics. Thermal Conductivity SAT DUCT panels K value for Phenolic and PIR are approved by ASTM C-518 standard confirming that SAT DUCT is one of the best thermal insulation material. UV Resistance SAT DUCT panels are coated with epoxy primer on aluminum foil facing guarantees UV protection to the panels. QUV test 4 hours UV 313 nm at 60 Can, 4 hours condense C 40 for 1000 hours with light fading without pulverizing. Thermal shock Resistance SAT DUCT panels are resistance to thermal shock (according to AICC No 13) no alteration. Accordingly SAT DUCT would be ideal for indoor and outdoor use. Green Building Eligibility SAT DUCT is CFC- free which makes this product environmentally friendly and eligible to green building concept due to above characteristics.
5 salgroup sat insulation materials industry IJc Accessories CD Invisible Joint U (j)f Reinforcement Disk H Bayonet PVC Corner Cover Bracket Corner
6 Tools & Fabrication Materials 2. PVC Maker 3. Rivet Gun 4. Spatula Soft 5. Spatula Stiff 6. Wire Compass 7. Rubber Hammer 8. Tape Maker 9. Tape Brush ~I:.r _ 13. Extended Silicone 20. Bending Machine
7 Specification Oosed cell Phenolic Pre-Insulated Panels Property Description Unit Value Standard Dimension Thickness 21.00/ mm Length 4000 mm Width 1200 mm Panel Facing Inner Face 60/80 micron lacquered Aluminum foil Metal Embossed or Smooth Outer Face 60/80/200 micron Hygienic lacquered Aluminum Foil Metal Embossed Density 45 kg/m3 ± 5 ASTM D 1622 Thermal Conductivity W/(m.K) ASTM C1484 Compressive Resistance (kpa) ASTM C165:00 Flexural Strength (Kpa) ASTM C203: 1999 Water Vapor Transmission of Transmission 0.0 g/h.m2 ASTM E 96:2000 Materials Permeance 0.0 g/pa.s.m2 BS:4370 Water Absorption Transmission Permeance 0.05 % ASTM C209: 1998 Dimensional Stability Length Width 0.0 % BSEN 1603:1997 Thermal & Humid aging Length 0.1 % Width 0.1 % Thickness 1.7 % Mass 0.8 % ASTM D2126:1999 Punking Behavior Non-Punking BS:5946 CFC Halogen CFC Free Halogen Free Apparent Closed Cell 95% ASTM D 2856 Reaction to Fire Class'O' BS 476-Part 6 Fire Performance BS EN 13823:2002 C, S3, do BS EN ISO 11925:2002 Dubai Civil Defence Approval Reg.No License No: Flame Spread Index (FSI) ANSI/UL ASTM E 84 Smoke Development Index (SOl) ANSI/UL ASTM E 84 Warringtonfire Certificate Certificate No. ME0021 Disclaimer: We reserve the right to change the specification without prior notice in accordance with international accepted formula as detailed by ASH RAE and other approval agencies.
8 satgroup sat insulation materials Industry 1.I.c Closed cell PlRlRJR Pre-Insulated Panels Properties Description Unit Value Standard Dimensions Thickness mm + 1mm Length 4000 mm Width 1200 mm Panel Facings Inner Face Scrim foil with glass-fiber mesh, 20 micron Aluminum foil Outer Face 60 micron Hygienic lacquered Aluminum Foil metal Density 60 kg/m3 +5 ASTM D 1622 Thermal Conductivity W/(m.K) ASTM C5 18:2002 Compressive Resistance (kpa) ASTM D1621: g/h.m2 ASTM E96:2000 Water Vapor Transmission of Transmission 0.0 h/pa.s.m2 Bs:4370 Materials Permeance Water Absorption 0.25 % ASTM C209:1998 Dimensional Stability Length 0.0% ASTM D2126:1999 Width 0.0% Thickness 0.5% ph Value 6.47 ISO 8975 Punking Behavior Non-Punking BS:5946 CFC Halogen CFC Free Halogen Free Apparent Closed Cell 95 % ASTM 2856 Reaction to Fire Class'O' BS 476-Part 6&7 Fire Performance Certificate Approval BS EN 13823:2002 No. ME0091 BS EN ISO 11925:2002 Dubai Civil Defence Approval Reg.No License No: Flame Spread Index (FSI) ANSI/UL 723 ASTM E Smoke Development Index (SDI) ANSI/UL ASTM E Certification Class '1' UL 181 (Listing pending) Warringtonfire Certificate Certificate No. ME0091 Disclaimer: We reserve the right to change the specification without prior notice in accordance with international accepted formula as detailed by ASH RAE and other approval agencies.
9 S salgroup sat insulation materials industry lie Fabrication Designing world class prcduct eligible for green buildings
10 Phenolic Insulated Pipe Pipe section can be used in: - Chilled water - Boilers - Petruliom pipes PIR/PUR Insulated Pipe
11 Phenolic Insulated Block Phenolic SAT Insulated Board Fire retardant sustainable buildings, Characteristics of SAT Phenolic Insulation Material Sr. Property Unit Value 1. Size 1.2 W x 2.4 Lx 0.7 H or 1.2 W x 1.2 Lx 1.0 H meter 2 Thickness of board 10 to 100 mm 3. Density Kg/M~; 60 and 80 Kg/M 3 4 Facing Bare (without facing) FSK (Foil-Scrim-Kraft) Reinforced Aluminum Fiber Glass Tissue Kraft Paper Aluminum Foil 5 Thermal Conductivity 0.03 W/m K (Locally) 6 Fire Properties Class'0' Flame Spread (FS) Smoke Development SO CFS: 223 Calculated SO: 73 IFS: 225 Index SD:75 7 Water Absorption ASTM C 209 : Impact Strength s 25 9 Dimensional Stability ~ 1.0% 10 Hygiene Resists Gremial growth 11 Sound Level db Compatibility to Chemical Resists most chemical related coatings. 13 Ozone Depletion Potential CFC and HCFC free with zero ODP.
12 satgroup Phenolic Insulated Board Phenolic foam plus gypsum boad. Sr. Total Phenolic Gypsum Phenolic Gypsum Total Layers Board Board Board Board Board Layers Layers Thickness Thickness Thickness mm 12.5 mm 32.5 mm mm 12.5 mm 52.5 mm mm 12.5 mm 65mm mm 12.5 mm 77.5 mm mm 12.5 mm 110 mm
13 satgroup Phenolic Insulated Board Phenolic foam plus gypsum boad. Sr. Total Phenolic Gypsum Phenolic Gypsum Total Layers Board Board Board Board Board Layers Layers Thickness Thickness Thickness mm 12.5 mm 32.5 mm mm 12.5 mm 52.5 mm mm 12.5 mm 65mm mm 12.5 mm 77.5 mm mm 12.5 mm 110 mm
14 PIR/PUR Insulated Board 5 PIR/PUR foam plus gypsum board. Sr. Total PIRIPUR Gypsum PIR/PUR Gypsum Total Layers Board Board Board Board Board Layers Layers Thickness Thickness Thickness mm 12.5 mm 32.5 mm mm 12.5 mm 52.5 mm mm 12.5 mm 65mm mm 12.5 mm 77.5 mm mm 12.5 mm 110 mm
15 Floral Foam RoraIfoam Sr. Property Unit Value 1 Size 23 W x 11 D x 8 H cm* 2 Density Kg/m~ 3 Water Absorption Time ABT. 60 seconds 4 Dry Brick weight 50g (+/- 15g) 5 Water Drainage / Leakage Og 6 PH lever Water Retain Period 7 Days & Above 8 Cell Structure Fine 9 Brown Water No 10 Dust No
16 salgroup Floral Foam Floral Foam has been specially developed to keep flowers fresh and healthy for longer periods and to reduce frequent watering. It has excellent water retention properties created by phenolic aldehyde resin and can be used in many types of buildings such as florist's shops, hotels, offices and of course the home. Floral Floral Foam is also a very useful flower arranging aid. It soaks up water like a sponge and acts both as a preservative to prolong the life of the flowers as well as a support to hold them in place. It is green in color and usually is supplied in a brick shape. Keep Your Flowers Fresh Features: - Floral Foam is an open-cell phenolic foam that readily absorbs water used as a base for flower arrangements. - Green in color to match foliage - Absorbs and retains about 40 times its weight in water. - Helps to keep foliage green vibrant over a longer period of time which is especially important in air conditioned buildings. - Enhances the appearance of flower arrangements, keeping them fresher looking longer. - Disburses water evenly to all flowers for superior hydration. - Maintains a cellular structure that is closest to mother nature and best for natural flower preservation.
17 salgroup Project List Sr. Country PROJECT NAME CONSULTANT CONTRACTOR 1 Qatar GULF ENGLISH SCHOOL GETTCO DIWAN 2 Qatar 2 NEW HORIZON GETTCO INSTITUTES 3 Qatar GULF TOWER GETTCO ARABIAN BUREAU AUDITORIUM 4 Qatar 7 PEARL EAST PALACES CO. DESIGN & CONST 5 Qatar DESIGN & CONST ALANAB G.H.D. 6 Qatar HER HIGHNESS TRAGS ENG. DIECEL SHEIKHA MOUZA OFFICE in QATAR FOUNDATION 7 Oman LULU CENTER - PHASE FALASI & PARTNERS SAM TRADING 1 & 2 KAMAL ISMAIL DESIGNER 8 Sudan Oasis Shopping Mall 9 Afghanistan Governmental Building KELLOGG BROWN & ROOL SERVICES AlC 10 Iraq AL MANSOUR MALL 11 Iraq BAGHDAD MALL 12 UAE NISSAN SHOWROOM AL MASAOOD ENG & THANI MURSHID EST. CONT 13 UAE KNOWLEDGE VILLAGE IAN BANHAM & INTERNATIONAL CITY ASSOCIATES SERVICES 14 UAE MALL OF EMIRATES, 14 RM.J.M. ZENER STEWARD CINEMA 15 UAE SUBSTATION, SHARJAH SEWA AL KAUTHER 16 UAE G+44 LAKE TERRACE W/SATKINS & EMIRATES - EMI TOWERS PARTNERS OVERSEAS DAMAC 17 UAE AL FATTAN SHOWROOM ARC INTERNATIONA OPTIMA IN SHEIKH ZAID ROAD INTERNATIONA LLC 18 UAE Moevenpick & Spa and POWER LINE Palm Laguna Residences ENGINEERING PUBLIC COMPNAY LIMITED 19 UAE AMERICAN UNIVERSITY ERGA PROGRESS SAT GULD ENGR ELECTROMECHANICAL 20 UAE LEE MERIDIEN HOTEL DYNOMIC CONSULTANT AL FAJER EST. 21 UAE YAS ISLAND ABU DHABI SALAH EKHAMIS 22 UAE ABU DHABI AIRPORT ENGR SOLUTION 23 UAE CITY PHARMACY BERIAAlC WAREHOUSE * More projects available Upon request.
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