Sept Harmer SML Cast Iron Soil & Waste Drainage Technical Submittal Document

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1 Sept 2015 Harmer SML Cast Iron Soil & Waste Drainage Technical Submittal Document

2 SECTION TOPIC PAGE 1. The Alumasc Partnership 3 2. Quality & Sustainability CE Mark 4 3. Benefits of the Harmer SML System 5 4. Benefits of Modern Cast Iron 6 5. Harmer SML Product Range Summary Technical Data: Pipes and Pipe Fittings SML Drainage System - British Board of Agrément Certificate Kitemark Certificate BS EN SML Drainage System BS EN 877 Certificate SML Declaration of Conformity SML Cast Iron Raw Materials SML Quality Control and Traceability (ISO 9001) Düker ISO 9001 Quality Certificate Düker ISO Environmental Management System Certificate Düker CE Mark/IZEG GEG Quality Certificate British Board of Agrément Pipe Couplings Harmer Rapid Coupling & COMBI Grip Collar SML Pressure Testing Pipes, Fittings and Couplings SML Pipe Coupling Earth Continuity SML Pipe Gradient and Filling Capacities SML Pipe Acoustic Protection SML Pipe Coupling Torque Settings Mass Concrete Curing Temperature Indices Project Gallery 39-47

3 CE Mark Product Quality Assurance

4 Harmer Drainage is a patron member of the Chartered Institution of Building Services Engineers (CIBSE) and The Society of Public Health Engineers (SoPHE) Kitemark Certification: Compliance in accordance with BS EN 877: A1: 2006

7 Harmer SML Below Ground The Harmer SML Below Ground drainage system has an identical material specification to Harmer SML but with additional coating specification to cope with aggressive ground conditions and waste water applications. Harmer SML Below Ground and Harmer SML are fully compatible.

8 Harmer SML Product Range Summary

10 Technical Data: Pipes and Pipe Fittings Kitemark

16 All SML pipes and fittings are manufactured from 100% recycled scrap iron.

17 Kitemark

17. Harmer Rapid Coupling & COMBI Grip Collar EN877 Compliancy - Manufacture The European standard EN877 is valid for prefabricated parts of cast iron pipes and fittings for

This standard contains requirements for material, dimensions and tolerances, mechanical features, composition, standard coatings for cast iron pipes, fittings and accessories.

KM613082 for Harmer SML DN50-300mm - BBA Certificate 05/4191 - Fully Compliant to BSEN12056, Parts 2 & 3 gravity drainage systems inside buildings Harmer SML Rapid Coupling

22 17. Harmer Rapid Coupling & COMBI Grip Collar EN877 Compliancy - Manufacture The European standard EN877 is valid for prefabricated parts of cast iron pipes and fittings for construction of building drainage systems, as well as connecting drains. This standard contains requirements for material, dimensions and tolerances, mechanical features, composition, standard coatings for cast iron pipes, fittings and accessories. Approvals & Conformity - CE Marked to EN877 standard - Kitemark No. KM for Harmer SML DN50-300mm - BBA Certificate 05/ Fully Compliant to BSEN12056, Parts 2 & 3 gravity drainage systems inside buildings Harmer SML Rapid Coupling Data: - Material: - Metal Collar: Stabilised Stainless Steel /11 - Locking Parts: Steel with Zinc Lamellae coating (DN50-150mm) - Locking Parts: Galvanised Steel (DN200) - Material Sealing: EPDM - Axial Restraint: 0.5 bar - Screw Size: Cylinder Head Bolt with Hex-head socket DN50-DN150 - M8 / DN200 M10 - Torque: DN50-DN150 18Nm / DN200 28Nm Harmer SML Rapid Coupling Product Dimensions

Harmer Rapid Coupling Installation Harmer SML COMBI Grip Collar: Security collar with axial restraint for Harmer Rapid Coupling - - - - - Material Metal Collar: Galvanised Steel Material Locking

23 Harmer Rapid Coupling Installation Harmer SML COMBI Grip Collar: Security collar with axial restraint for Harmer Rapid Coupling Material Metal Collar: Galvanised Steel Material Locking Parts: Galvanised Steel Axial Restraint: DN50-DN100 up to 10 bar / DN125-DN150 up to 5 bar Screw Size: - DN50-DN80 round head screws with hex-head socket and washers M8x30mm - DN100-DN150 round head screws with hex-head socket and washers M10x35mm - DN200 hexagonal screws with washers and self-locking galvanised steel nut M10x30mm - DN250-DN300 M12x30mm Torque: - DN50 and DN Nm - DN Nm - DN100 DN Nm - DN Nm - DN Nm - DN Nm

Harmer SML COMBI Grip Collar Product Dimensions Harmer Combi Grip Collar

Screw the segments together loosely at first and ensure that the claw

Alternately tighten the screw and nut clockwise, so that the fastening

Adhere to the torque settings as highlighted above for each screw, even if

24 Harmer SML COMBI Grip Collar Product Dimensions Harmer Combi Grip Collar Installation 1. The claw segments must evenly wrap around the pipe coupling. Screw the segments together loosely at first and ensure that the claw inserts do not touch the metal collar of the coupling. 2. Alternately tighten the screw and nut clockwise, so that the fastening parts are drawn together parallel and with the same distance. Adhere to the torque settings as highlighted above for each screw, even if the fastening parts already touch at inferior torque settings. Assembly Photo Harmer Rapid Coupling with COMBI Grip Collar

25 18. SML Pressure Testing Pipes, Fittings and Couplings

26 19. SML Pipe Coupling Earth Continuity Stainless Steel Coupling Ductile Iron Coupling

27 20. SML Pipe Gradient and Filling Capacities

28 21. SML Pipe Acoustic Protection

29 22. SML Pipe Coupling Torque Settings In addition to the standard torque wrench for tightening stainless steel couplings, a more accurate and reliable means of torque tightening is achieved with a Harmer Duomat tool.

30 23. Mass Concrete Curing Temperature SML Protective Coating Source material contained within a document published by State of California Department of Transport indicates a maximum mass concrete curing temperature of approximately 65 C, this temperature would not have any negative effect on either the internal and external protective coatings applied to SML pipes and fittings. Before the application of the epoxy and paint, the SML fittings are pre-heated to approximately 30 C. SML pipes, coming directly from production, are up to 60 C hot. After application, the epoxy is burnt in at a temperature between 140 C and 170 C.

31 24. Indices Contents SML Pipe Coupling Test SML Access Fittings Pressure Testing SML Acoustic Test Certificate (1) SML Acoustic Test Certificate (2) SML Fire Test Certificate SML Fire Coupling Test Certificate... 39

32 MPA NRW Pipe Coupling Test Certificate

33 SML Pipe Coupling Test

34 SML Access Fittings Pressure Testing

35 SML Acoustic Test Certificate (1)

36 SML Acoustic Test Certificate (2)

37 SML Fire Test Certificate

38 SML Fire Coupling Test Certificate

39 25. Project Gallery Harmer SML Cast Iron Soil and Rainwater Systems Projects Gallery Derby Hospital

40 Chelsea Creek Main Contractor Fascilitas Installed by Dennis Cox Bankside Blocks A,B,C & D Consultant Hoare Lea Installed by Interserve

41 Battersea Reach Consultant White Young Green Installed by Dennis Cox Royal London & St Barts NHS Trust Main Contractor Skanska, Installed by J A Brooks & PSI

42 Canary Wharf BP2 Completed with Aquasafe Environmental Millennium Stadium Installed by Drake & Scull (Emcor)

43 Marks & Spencer, Cheshire Oaks Eco-Store Olympics Energy Centre Completed with Bovis Installed by SF Installations

44 Norfolk & Norwich Hospital Completed with Laing Installed by Crown House Technologies Coventry Hospital Completed with Skanska Installed by East Goscote Plumbers & SGD

45 Harmer SML Projects BRI, Bristol Royal Infirmary Installed by Crown House Technologies

46 North Staffordshire Hospital Installed by Crown House Technologies Alder Hey Hospital Consulting Engineers Hoare Lea Currently supplying by Crown House Technologies 2013

47 Stansted Airport Installed by HJ Services. Neo Bankside, London Installed by Interserve Engineering Services

48 Harmer SML Lightweight Cast Iron Soil & Waste Drainage Technical Submittal Document

DRAINAGE TECHNOLOGY. TML Specifier's Manual. Düker cast iron drainage pipe system for building and site drainage in underground applications

DRAINAGE TECHNOLOGY. TML Specifier's Manual. Düker cast iron drainage pipe system for building and site drainage in underground applications DRAINAGE TECHNOLOGY TML Specifier's Manual Düker cast iron drainage pipe system for building and site drainage in underground applications TABLE OF CONTENTS General information page TML coating 3 Planning