performance doorsets.

Transcription

1 Cl/SfB (31.5) Designer Pr_30_59_24 (Uniclass L411) August 2015 performance doorsets. More than a door.

2 Designer doorsets give complete freedom to produce unique designs that meet specific performance requirements. Contents 04. We design. We manufacture. We supply. We support. 06. Where can Designer doorsets be specified? 08. Design attributes 10. Inspiring environments 12. Look & feel options 14. Finish options 16. Glazing options 18. Ironmongery options 20. The integrated doorset option 23. Let s specify 24. Performance 26. Configurations & handings 28. Dimensioning 32. Finishes 37. Glazing beads & systems 40. Vision panels 42. Privacy vision panels & air transfer grilles 44. Frames 48. Extension linings, fanlights, overpanels & glazed screens 52. Edge detailing, intumescents & seals 56. Architectural ironmongery 62. Installation & maintenance 64. Compliance. Tried & tested 66. Service & technical support 69. Leaderflush Shapland Laidlaw We are here to help:

3 The Designer doorset range brings you complete design freedom, while we focus on meeting performance demands and realising your vision. This is achieved by working in partnership with you, so you benefit from our expertise, service and product quality to ensure that your concepts are carried through to practical long-term solutions. 01. Corby Cube, Black Laminate, Single doors 02. Grace Academy, Red Laminate, Equal Pair 03. Coventry & Walgrave Hospital, Laminate, Equal Pair Designer where design and performance go hand in hand. The Designer doorset range suits virtually any application and the only limit to what we can achieve together is your imagination. With every commercially available wood veneer option, as well as laminate, PVC, paint and metal finishes, the Designer doorset offers almost unlimited choice. Being a single source supplier of performance doorsets, you can be confident in the knowledge that fire, smoke, acoustic, durability, radiation and security performance requirements are being met, and that the end result will be both highly effective and aesthetically pleasing. There are many instances when doorsets are needed with a range of different performance characteristics Page /03.

4 We design. We manufacture. We supply. We support. More than a door.

5 We are your single source supplier of bespoke performance doorsets, architectural ironmongery and integrated performance doorsets. We can satisfy diverse customer needs, allowing you to benefit from our extensive manufacturing capability, technical expertise and innovative product solutions, whilst selecting complementary products and systems from one partner. We support you. From start to finish we have dedicated teams to support you from specification to delivery and on-site installation. Every member of our team is committed to delivering ultimate reliability and service from concept to completion. Design and technical. Our Design and Technical Services Team will support you and your consultants with design and technical development, ensuring the right product is specified for the right application. Guaranteed performance. All Leaderflush Shapland Laidlaw Designer doorsets are subject to a 1 year performance guarantee. In addition, an integrated performance doorset is subject to a 10 year guarantee, assuming normal wear and tear. Conditions and usage must be in accordance with our recommendations and are subject to our terms and conditions. Page /05.

6 Where can Designer doorsets be specified? Designer doorsets provide a completely bespoke solution. With unique design and performance characteristics to match, Designer doorsets are ideally suited to a wide range of sectors and applications. Health Designer doorsets bring together functionality and design into a versatile and performance-led doorset solution. Easy to clean, anti-bacterial properties, high impact PVC, radiation protection and flush glazing options give specifiers and designers flexibility across a wide range of applications for the health sector. Education With unlimited colours and finishes, Designer doorsets meet the performance, safety and compliance guidance of DfE to create inspirational learning environments. Commercial Any commercially available veneer, laminate, metal or PVC in a multitude of colours are available, giving designers complete freedom when creating contemporary commercial spaces. Residential Whether it is high-end exclusive living or high volume for modern living, Designer doorsets provide solutions for all residential project types. Distinctive interior doorsets in simple or contemporary designs can be manufactured to meet the building s interior design scheme. Leisure/Recreation Veneers, graphics and bright colours allow design flair to create high performance facilities for leisure and recreation facilities. Public sector Council buildings, public buildings, courts, police stations, prisons and fire stations are designed and built to last with high performance, function and security paramount. With guaranteed performance and multiple aesthetic finishes available the Designer range is ideal. Retail Where appearance is as important as performance, the Designer range is perfect for high-end new builds and refurbishment schemes. With look and feel options and performance to suit the design criteria of many project types Designer doorsets are the perfect solution for retail space requirements. More than a door.

7 01. Winifred & Holtby Tweendyles, Steamed Beech Veneer, Equal Pair 02. Southern General Hospital, American White Oak, Equal Pair 03. Salisbury Law Courts, European Oak Veneer with Black Inlay, Unequal Pair 04. Devonshire Spa, White Laminate, Single Pair 05. Sewell Group Studio, Sapele Veneer, Single Door Page /07.

8 Design attributes. Aesthetics Designer doorset solutions are available in a huge range of finish options to deliver a distinctive appearance and aesthetic appeal. Performance Delivering certified performance for: Acoustic - Sound reduction up to 46RwdB Fire - Fire resistance up to FD120 Radiation shielding - Radiation performance up to code 7 Security - High security up to delayed entry level 3 Anti-bacterial A biocidally proactive additive is integral to our lacquer finishes and our Hygieniform PVCs, providing protection against harmful bacteria such as E.coli, Salmonella and MRSA. It works by preventing the bacteria access to nutrients so that they starve and die. It does not employ silver technology, rendering it completely UV stable and remains effective for years because of its inherently low water solubility percent kill rate over a 24 hour period non-carcinogenic non-mutagenic non skin sensitising UV stable independently tested and verified Pivette The sliding, folding mechanics of Pivette make it a versatile solution where functionality, access and space are important considerations. The unique two-leaf articulated door minimises door swing area whilst maximising clear opening widths. Pivette offers a solution to a wide range of design problems presented by Part M of the Approved Documents and BS8300:2001. Uses only one third of a conventional door swing area Maximises opening area for optimum accessibility Straightforward to install and easy to operate Outward opening WC doors, substantially reducing the corridor width Doors opening onto landings, leaving access space to comply with Part K Lobbies with space required for wheelchair access between doorways Sanitary accommodation doors opening outwards onto circulation space Emergency release option Finger protection Sentinel and Safehinge are innovative hand and finger protection solutions that allow specifiers and architects to achieve outstanding performance without compromising design or architectural integrity. As an integral part of the doorset, the timber (Sentinel) or aluminium (Safehinge) profile brings the following key advantages: Prevents the crushing and shearing of fingers (adults and children) An integral robust solution to reduce the potential for misuse or vandalism and ensure long-term reliability Fully complies with Approved Documents and can be incorporated into all design applications Achieves 30 RwdB making it ideal for classroom entrance doorsets Cannot be forcibly removed, negating the cost of ongoing replacement Offers wide choice of design aesthetics to the specifier/designer Modern design and smooth line profile is ideal for design-led environments Provides creative freedom and flexibility for specifiers and designers More than a door.

9 01. Estover Community College, Green Laminate, Sentinel Doorset 02. Chelsea & Westminster, Green Laminate, Pivette Doorset 03. New Art Exchange, Full Paint, Single Door 04. Cynon Valley, White Laminate Doorsets Glazing Glazing has a major impact on fire performance and limitations are identified in the Approved Documents. Aperture shape and position, glazed area, style of bead and type of glass all influence fire performance, as well as appearance. The most commonly used aperture configurations, all available with fire certification up to 120 minutes, are shown in the vision panels section. Bespoke glazing shapes and sizes also form part of the Designer range Page /09.

10 Specified across health, education, commercial, leisure/recreation, public and retail sectors, designer doorsets work as a solution for a wide range of applications. Inspiring environments. 01. More than a door.

11 01. British Library 02. One St Peters Square Baker Street 04. Waterfront Hall Page /11.

12 Look & feel options. More than a door.

13 Designer doorsets bring together a range of finishes, architectural ironmongery and glazing options, to provide a complete end-to-end integrated doorset solution. Each product has been chosen to meet all technical performance requirements and combines style with functionality. St Pauls Academy, Black Laminate, Equal Pair Page /13.

14 Finish options. Doors Veneers Any commercially available veneer can be selected for use within the Designer solution to give specifiers complete creative freedom and highlight the simplicity and natural beauty of wood. Hygieniform PVC Hygieniform, an anti-bacterial high impact PVC is available in 15 colours. This revolutionary PVC contains a highly effective anti-bacterial additive throughout the material thickness that protects against harmful bacteria such as E.coli, Salmonella and MRSA. Decorative laminates Any post-form grade laminate can be used to face door leaves allowing an almost unlimited choice of solid colours, decorative patterns, metallic finishes and textures to be incorporated. Envision Envision is a unique patented facing option and opens up new opportunities for architects and designers to create truly exclusive designs. Photographic images, company logos, signage, symbols or other graphical illustrations, patterns or visual effects can be back printed onto a transparent facing material. Images can help with the colour and contrast requirements set out in BS8300 for users with a visual impairment. Paint finishes Designer doorsets can be supplied fully painted in any colour within RAL or British Standard ranges. Metal facings Patterned and brushed stainless steel sheet metal finishes can be supplied and can be left clean, primed or powder-coated, with the exception of patterned stainless steel which is self-finished. Frames Timber Frames are available in either MDF, primed for on-site painting or hardwood that can be polished or painted. For full specification details please refer to p44. Steel Steel frames are available powder-coated to any RAL colour or supplied in a stainless finish. Envision is patented No. GB More than a door.

15 01. Bilborough College, Full Paint, Single Door 02. Michael Woods Leisure Centre, Envision Doors 03. Nottingham High School, Sky Hygieniform PVC, Single Door 04. Bishop Ramsey School, American Black Walnut Veneer, Equal Pair Page /15.

16 Glazing options. 01. Glazing beads 02. Vision panel configurations 03. Privacy 01. Glazing beads Bolection or flush timber beads, steel trims or security glazing systems are available to suit performance or aesthetic requirements. 02. Vision panel configurations Part M of the Approved Documents and BS8300 compliant vision panel configurations form part of the Designer doorset solution. We also have a range of standard popular vision panel styles and can accommodate bespoke glazing and vision panel designs. 03. Privacy Leaderflush Shapland Laidlaw has created a range of privacy viewing panel options to satisfy the differing needs of the healthcare, education and commercial sectors. The range consists of three aesthetically pleasing designs (Visicom, Highline and Intelliglass ) each providing complete privacy and a hygienic solution for any application. More than a door.

17 01. Great Ormond Street Hospital, Timber Bolection Bead 02. Pinewood Infant School, Multiple apertures 03. Highline Privacy Blind 04. Tameside General Hospital, Flush Bead Page /17.

18 Ironmongery options. 01. A complete package 02. Integrated performance critical 03. Doorset and ironmongery package 04. Add your own 01. A complete package Combining performance critical and nonperformance critical operating architectural ironmongery, creates visual compatibility, enhanced aesthetics and offers the highest levels of standards compliance. Performance levels are guaranteed and the installation process simplified and speeded up by maximising the benefits of factory preparation and in some cases factory fitting of components. Leaderflush Shapland Laidlaw has put together a range of architectural ironmongery to provide a complete integrated doorset package with each product chosen to meet all technical requirements. 02. Integrated performance critical By incorporating all of the performance critical architectural ironmongery as a fully engineered unit, the performance of the doorset can be guaranteed. As part of the manufacturing process, mortising of Leaderflush Shapland Laidlaw architectural ironmongery is included at no additional cost. This factory preparation and, in the case of non-projecting hardware, fitting of the ironmongery produces the quality of finish which simply cannot be achieved on-site. 03. Doorset and ironmongery package Leaderflush Shapland Laidlaw appreciates the diversity of our clients requirements and will provide a compliant bid to your specific enquiry or specification. This gives you the flexibility to choose your own doorset and ironmongery package to suit your particular project needs. Please note that compatibility checks within this option are not done and we recommend upgrading to either option 1 or Add your own Where a specific aesthetic concept for a building is required we can mortise for all architectural ironmongery hardware against free issue samples (provided that all recessed ironmongery has rounded corners) should an alternative range be selected. More than a door.

19 01. Bathroom Lockcase and Lever Handles 02. Lift-Off Hinge 03. Pull Handles 04. Door Closer 05. Flush Bolt Page /19.

20 The integrated doorset option. The Designer doorset solution can also be supplied as an integrated performance doorset. The integrated performance doorset solution has been created so that all the components door leaf, frame and architectural ironmongery work together as a unified product, meeting certified performance levels. The integrated Designer doorset construction and individual product components have been carefully selected and fully tested to provide a co-ordinated, fit for purpose, certified package, offering comprehensive product performance and life cycle resilience. Certification Our fire resisting products are manufactured under the intensive BWF CERTIFIRE independent third party and BM TRADA Q Mark certification schemes. All other performance criteria are fully certified to recognised performance standards across the range. We ensure all the items of architectural ironmongery installed adhere to our certification requirements. This avoids the inadvertent use of non-standard components, which could undermine and diminish fire, acoustic or radiation performance of the completed doorset installation. Compliance Our doorsets are fully compliant with relevant approved documents (England & Wales), the technical handbooks (Scotland) and Technical Booklets (Northern Ireland) and Department of Health recommendations. Improved quality Attention to detail is an important aspect of a complete, integrated performance doorset. The factory preparation and, in the case of non-projecting hardware, fitting of the architectural ironmongery produces the quality of finish which simply cannot be achieved on-site. Enhanced aesthetics We prepare our doorsets for architectural ironmongery in our factory and supply all items that make up the doorset, to ensure a greatly enhanced appearance. Superior efficiency The use of factory prepared and installed architectural ironmongery ensures the door and its hardware are working at their most efficient. It is proven that the majority of maintenance issues are caused by incorrectly or inaccurately installed ironmongery. Single source supplier The resources and experience of Leaderflush Shapland Laidlaw ensures trouble free scheduling and delivery of our integrated solutions from a single source. More than a door.

21 An end result which is greater than the sum of its parts. One St Peters Square, American Black Walnut Veneer, Unequal Pair with Screen Time saving Reduced work on-site improves site co-ordination and reduces snagging issues and remedial work. Superior durability Superior durability and life cycles are ensured, while site preparation is virtually eliminated, increasing the accuracy of fitting, particularly of critical architectural ironmongery items such as hinges, lock cases and concealed door closers. This reduces stresses placed on the door, frame and operating hardware. Cost savings Savings in site management costs, which are usually required to oversee the coordination of multi-supplier provision, are achieved. Guarantee The integrated performance doorset is subject to a 10 year guarantee on doorsets, assuming normal wear and tear. Conditions and usage must be in accordance with our recommendations and are subject to our terms and conditions, which can be found at: Page /21.

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23 Let s specify. 01. Performance 02. Configurations & handings 03. Dimensioning 04. Finishes 05. Glazing beads & systems 06. Vision panels 07. Privacy vision panels & air transfer grilles 08. Frames 09. Extension linings, fanlights, overpanels & glazed screens 10. Edge detailing, intumescents & seals 11. Architectural ironmongery Page /23.

24 01 Performance. Depending on the performance requirements of the doorset the following doorset construction types are available within the Designer range. Doorset types Enduracor Solid particleboard core with softwood framing to all 4 edges, sub-facing material both sides with 6mm hardwood lippings to both vertical edges or all 4 edges. Used in pairs of doors or where a more robust core is needed for high use areas such as schools and hospitals. Simcor Solid chipboard construction, hardwood lipped to all 4 edges. Suitable for office or riser doors where there is an incentive for care in use. Lamcor Softwood laminated core with softwood top and bottom rails, sub-facing material both sides with 6mm hardwood lippings to both vertical edges or all 4 edges. Specified as a client requirement. Audiodor Particleboard core in either single or multiple layers depending upon performance, with softwood or hardwood framing to all 4 edges. Sub-facing material to both sides and 6mm hardwood lippings to all edges. V90/V120 Softwood core with hardwood framing to all 4 edges, chipboard and noncombustible substrates with MDF subfacing with concealed hardwood lippings to vertical edges. Sentinel Sentinel doorsets are constructed using the Enduracor construction. Safehinge Safehinge doorsets are constructed using the Enduracor construction. AV Hardwood laminated core with hardwood top and bottom rails, plywood sub-facing material both sides with 6mm hardwood lippings to both vertical edges or all 4 edges. Leadline Building on the Enduracor base construction, the Leadline door incorporates a concealed sheet of lead to the required specification and is faced in MDF. 6mm hardwood lippings to both vertical edges or all 4 edges. Lead fillets extend through the edge of the door at the meeting stile to ensure total shielding. Pivette Pivette doorsets are constructed using the Enduracor construction. More than a door.

25 Baker Street, Ash Veneer, Equal Pair 02. Estover Community College, Pink Laminate, Single Door with Overpanel 03. Newfield & Talbot School, Grey Laminate with Graphics on, Single Door Designer range performance table Enduracor NR FD30 FD60 FD90 FD120 Smoke Acoustic Severe Heavy Radiation Delayed entry Classification of service life Suitable external Thermal transmittance SD Simcor 30 SD Lamcor 29 SD Audiodor HD-SD V90 MD V120 MD Sentinel 30 HD Safehinge 32-36* HD AV SD Leadline SD Code 5&7 Pivette HD * Safehinge - 32dBRw for NR and 36dBRw for FD Page /25.

26 02 Configurations & handings. Designer doorsets are available in a range of configurations and handings to suit all project requirements. Available as single or double doorsets (equal or unequal pairs), single and double swing or Pivette. All doorset options are available as full height doors, with overpanels, side lights or fanlights (see frame options on p44 for further details). Overpanels can be fitted with or without a transom. Configurations Single leaf Double leaf Unequal pair Single leaf Single leaf & overpanel Single leaf & fanlight Double leaf Double leaf & overpanel Double leaf & fanlight Unequal pair double leaf Single Leaf Single Leaf Single Leaf Double Leaf Double Leaf Double Leaf & fanlight Unequal Pair Double Leaf & overpanel & fanlight & overpanel Unequal pair double leaf & overpanel Unequal Pair Double Leaf & overpanel Unequal pair double leaf & fanlight Unequal Pair Double Leaf & fanlight Unequal Pair Double Leaf Handings & fanlight Leaf Unequal Pair Double Leaf Double Leaf Single Single Leaf & overpanel Double Leaf & overpanel Double Leaf & fanlight Single Leaf Unequal Double Single Pair Leaf Double Leaf Leaf Double Single Unequal Leaf LeafPair Double Double Leaf Unequal Leaf & Single fanlight Pair Double Leaf Leaf Unequal Double Single Leaf Pair Leaf Double Leaf Double Leaf Unequal Pair Double Leaf Unequal Single Pair D & overpanel & fanlight & overpanel & fanlight overpanel & overpanel & overpanel & overpanel & overpanel & fanli & fanlight Leaf Single & overpanel Leaf Double Pair Unequal & overpanel Leaf Double & overpanel Unequal Pair Double Leaf Single Leaf Leaf Double af Single leaf Double leaf Unequal pair UPSA Single Action Single action left hand Single action right hand Single Action DLSA Single Action SLSA SLDA Double Double Action action DLDA Double Action Single action left hand SLSA DLSA UPDA DLSASLSA Single ActionSingle Double Single Action Single Action Action r/h Action leading action right hand Double Action DLSA UPSA Single Action Single Action UPDA Double action UPSA SLDA Single Action Double Action Single action left hand Double Action DLDA Double Action SLDA DLDA SLDA Single Double Double Action Action action right hand Single Action UPSA DLDA UPDA Double Double Action Double Action action Single Action DLSA UPDA Double Action ction More than a door.

27 Pivette handings Left hand opening in Left hand opening out Right hand opening in Right hand opening out Room Room Room Room Corridor Corridor Corridor Corridor Door swing area Minimised door swing area, maximising floor space. Emergency release Pivette This doorset incorporates a retractable guide bolt that overrides the standard mode of action, allowing the door to open away from an obstruction. The emergency release Pivette is ideal for WCs and other areas where access might otherwise prove difficult in an emergency, such as a fallen person obstructing the opening arc. This system is available for outward opening doorsets. obstruction Pivette with emergency release option obstruction Pivette standard operation Page /27.

28 03 Dimensioning. The Designer range is available in a multitude of maximum sizes depending on the configuration and performance specified. Configuration, size, construction and performance characteristics are all interrelated. Specific size ranges for particular products can be found in BWF CERTIFIRE or BM TRADA Q Mark data sheets available on: Leaderflush Shapland Laidlaw manufactures all door leaf sizes to suit individual requirements. Maximum certificated doorset sizes for fire performance sizes are displayed in mm Fire rating Single action single leaf Single action double leaf Double action single leaf Enduracor x 2925 or 1170 x 2500 (2.93m 2 ) 1000 x 2925 or 1170 x 2500 (2.93m 2 ) 1000 x 2925 or 1170 x 2500 (2.93m 2 ) Enduracor x 2889 (3.46m 2 ) 1000 x 2700 (2.97m 2 ) 990 x 2700 or 1100 x 2430 (2.67m 2 ) Simcor (all variants) x 2649 or 1152 x 2130 (2.45m 2 ) 915 x 2449 or 1052 x 2130 (2.24m 2 ) Simcor (all variants) x 2424 or 1025 x 2150 (2.22m 2 ) 900 x 2224 or 925 x 2150 (2.00m 2 ) Lamcor (all variants) x 3200 or 1120 x 2400 (2.88m 2 ) 900 x 3050 or 1150 x 2400 (2.76m 2 ) Lamcor (all variants) x 2571 or 970 x 2440 (2.37m 2 ) 916 x 2259 or 971 x 2138 (2.08m 2 ) Audiodor 30 & Audiodor x 2925 or 1170 x 2500 (2.93m 2 ) 1000 x 2925 or 1170 x 2500 (2.93m 2 ) Audiodor 30 & Audiodor x 2889 (3.46m 2 ) 1100 x 2700 (2.97m 2 ) 1100 x 2700 (2.97m 2 ) Audiodor x 2649 or 1152 x 2130 (2.45m 2 ) Audiodor x 2300 or 1026 x 2047 (2.10m 2 ) 865 x 2255 or 926 x 2120 (1.96m 2 ) Audiodor 39 Audiodor 38/40/44 super (Latched) Audiodor 38/40/44 super (Unlatched) V90 V120 Sentinel (all variants) Sentinel (all variants) Safehinge Enduracor 30 Safehinge Enduracor Safehinge Lamcor Safehinge Lamcor AV1/AV2 AV1/AV2 Leadline Leadline Pivette x 2275 (2.11m 2 ) 1000 x 2188 (2.19m 2 ) 926 x 2188 (2.03m 2 ) 915 x 2300 or 990 x 2150 (2.13m 2 ) 915 x 2135 (1.95m 2 ) 1026 x 2100 (2.16m 2 ) 1026 x 2100 (2.16m 2 ) 920 x 2517 or 1105 x 2100 (2.31m 2 ) 850 x 2384 or 979 x 2100 (2.02m 2 ) 920 x 2517 or 1105 x 2100 (2.31m 2 ) 850 x 2384 or 979 x 2100 (2.02m 2 ) 1167 x 2275 (2.66m 2 ) 926 x 2275 (2.11m 2 ) 1170 or 2300 (2.70m 2 ) 926 x 2275 (2.11m 2 ) 926 x 2275 (2.11m 2 ) 1000 x 2188 (2.19m 2 ) 922 x 2135 or 925 x 2130 (1.97m 2 ) 915 x 2200 or 940 x 2150 (2.02m 2 ) 1026 x 2100 (2.16m 2 ) 1026 x 2100 (2.16m 2 ) 908 x 2423 or 1051 x 2100 (2.20m 2 ) 850 x 2284 or 929 x 2100 (1.94m 2 ) 908 x 2423 or 1051 x 2100 (2.20m 2 ) 850 x 2284 or 929 x 2100 (1.94m 2 ) 1047 x 2275 (2.39m 2 ) 926 x 2275 (2.11m 2 ) 1170 or 2300 (2.70m 2 ) 926 x 2275 (2.11m 2 ) 682 x 2040 primary leaf - max area (1.39m 2 ) 340 x 2040 secondary leaf - max area (0.69m 2 ) 920 x 2467 or 1080 x 2100 (2.26m 2 ) 850 x 2334 or 954 x 2100 (1.98m 2 ) More than a door.

29 These sizes are not applicable to steel frames. Please contact our Technical Services Team for details. Leaderflush Shapland Laidlaw is continually improving their product offering. Sizes may therefore be subject to change. Project specific assessments may be available where project requirements exceed these dimensions. Please contact our Technical Services Team on to discuss further, or visit for the latest version of this size chart. Maximum certificated doorset sizes for fire performance sizes are displayed in mm Double action double leaf 1000 x 2925 or 1170 x 2500 (2.93m 2 ) 990 x 2700 or 1100 x 2430 (2.67m 2 ) 1100 x 2700 (2.67m 2 ) Single leaf with overpanel (single and double action) no transom Double leaf with overpanel (single and double action) no transom Single leaf with overpanel (single and double action) transom required Double leaf with overpanel (single and double action) transom required max 1000 high overpanel max 600 high overpanel max 2000 high overpanel max 2000 high overpanel max 1000 high overpanel max 600 high overpanel max 2000 high overpanel max 2000 high overpanel max 2000 high overpanel max 1500 high overpanel max 2000 high overpanel max 1500 high overpanel max 2000 high overpanel max 1500 high overpanel max 2000 high overpanel max 1500 high overpanel max 1500 high overpanel max 1500 high overpanel max 1500 high overpanel max 1500 high overpanel max 2000 high overpanel max 1500 high overpanel max 2000 high overpanel max 2000 high overpanel max 2000 high overpanel max 2000 high overpanel max 2000 high overpanel max 2000 high overpanel max 1500 high overpanel 908 x 2373 or 1026 x 2100 (2.15m 2 ) 850 x 2234 or 904 x 2100 (1.89m 2 ) max 1500 high overpanel max 1500 high overpanel max 1500 high overpanel max 1500 high overpanel max 2000 high overpanel max 1500 high overpanel max 1000 high overpanel max 1000 high overpanel max 1000 high overpanel max 1000 high overpanel Page /29.

30 03 Dimensioning. The drawings below set out the terminology for dimensioning doorsets. The maximum clearance permitted from the top of the finished floor to the underside of the door leaf is 10mm for 30 and 60 minutes fire resistance and 5mm for 90 and 120 minutes. For smoke control the clearance is 3mm. Key a) 7mm gap between structural opening and frame assembly b) 3mm gap c) 4mm gap at meeting stiles d) Undercut varies frame a thickness b leaf height partition width overall frame height frame a thickness b structural opening height frame thickness overpanel height a b b leaf height frame a thickness b overpanel height b transom thickness b leaf height frame a thickness b overpanel height overall frame height b b a frame thickness structural opening height fanlight height b a frame thickness b overall frame height finished floor level d Single action leaf Double action leaf Single action leaf with overpanel (no transom) Single action leaf with overpanel & transom Double action leaf with overpanel & transom Single action leaf with fanlight & transom Double action leaf with fanlight & transom Single action single leaf Single action pair of leaves structural opening width partition width a b frame thickness leaf width b a a b leaf width c leaf width frame frame thickness thickness b a frame thickness Double action single leaf Double action pair of leaves overall frame width a b frame thickness leaf width b a frame thickness a b frame thickness leaf width c leaf width b a frame thickness More than a door.

31 Effective clear widths Minimum clear widths The clear opening width is measured up to any projecting door item including furniture as shown below. A space of at least 300mm is generally required next to the leading edge of the door to enable wheelchair users to reach and grip the handle, unless the door is power operated. Door opening furniture should be operable with one hand (e.g. lever action). Direction & width of approach Straight-on (without a turn or oblique approach) At right angles to an access route at least 1500mm wide At right angles to an access route at least 1200mm wide External doors to buildings used by the general public New buildings (mm) Existing buildings (mm) Please note: Weatherboards where fitted should be taken into consideration. Door open restricted to 90 Door opening angle unrestricted 300mm minimum unless door is power operated Effective clear width (door stop to projecting ironmongery) Effective clear width (door stop to door leaf) Page /31.

32 04 Finishes. Door leaves Veneers There are many timber species suitable for the production of wood veneers. Any commercially available wood veneer can be specified as part of the Designer doorset solution. Wood veneers are obtained by slicing or peeling a log to produce a thin layer of wood of a selected uniform thickness, usually 0.6mm. Selected logs are debarked and cut through their length into halves or quarters known as flitches. These flitches are steamed for several days depending on their species before they are sliced into veneer sheets. The individual veneer sheets are the same width as the flitch, so as cutting proceeds sheets will change gradually in size. Each sheet, whilst having the appearance qualities of the flitch will be of very slightly different appearance from both preceding and following sheet. After cutting, the reassembled flitches are cured and dried. The job of the veneer matcher, which is highly skilled, is to use the available raw material to produce combinations of veneers or lay-ons in accordance with the given appearance specification. Sheets will then be guillotined for width and height so that when joined in the specified style they will produce lay-ons only slightly larger than the required panel size. Lay-ons are produced by joining the veneer sheets edge to edge with adhesive or tape. Often lay-ons are individually numbered so that, for example, the lay-on for a matched through overpanel face is identified with its door leaf face at all points in the production sequence. Unless special requirements are called for, a reasonable veneer match between en-suite doors will be provided at our discretion. Our minimum flitch widths are 94mm for quarter cut lay-ons and 141mm for crown cut lay-ons. There are many timber species suitable for the production of decorative wood veneers samples can be provided, which are also useful for control purposes during the project. The technique of cutting veneers will substantially affect the appearance of the end product. Unless specified otherwise, doors will be supplied with veneer over lipping using crown cut and book matched veneers. The principal methods of veneer cutting are: Quarter cut The log is cut along its length to form four separate flitches. These are then sliced at 90 to the growth rings to provide sheets which have a striped or planked appearance when assembled. Crown cut The log is sliced along its length, resulting in a figured appearance with less vertical emphasis than quarter cut. Rotary cut The log is peeled to give a continuous veneer, generally used for constructional plywood. Veneer sheets cannot be matched except for general colour characteristics and their appearance is wild and flowery. More than a door.

33 Methods The following four veneering methods can be applied to single doors and can be repeated over pairs of doors, overpanels and side panels: Consecutively laid (Slip matched) The lay-on is assembled across the face of the door using adjacent sheets as cut from the flitch. Sheets are laid next to each other in the same order and with the same face outward, resulting in a planked effect. Also available is random slip matched. Quartered The veneers are laid reversed about two axes so that a mirror image is created in both width and height. Sheets can be cut and arranged to give a centred feature. All veneered doors have hardwood lippings to both vertical edges, softened with a 3mm radius, or alternatively to all 4 edges. These can either be exposed or concealed as required. Lippings are selected to colour match either the veneer or frame Centre feature An unequal number of sheets are used and the central veneer is used for its striking appearance. To emphasise its focal position the remaining sheets can be laid so that those on the left half mirror those on the right half. Alternatively adjacent sheets can be consecutively laid. Book matched Two adjacent sheets, as cut from the flitch, are placed next to each other and one is turned over to create a mirror image. This can be repeated over the door and used to create a central focus. Centre jointed Equal numbers of sheets are used working outwards from the centre line of the door in width. Sheets are selected so that the left half of the door matches the right half, resulting in a mirror image. Alternatively adjacent sheets can be consecutively laid. Contrasting inlay Veneers from different timbers can be laid on the same door to produce a variety of effects ranging from subtle differences to the most striking design statement. Bespoke veneer options Inspirational veneer lay-ons can be created to complement the surrounding environment. Using individual pieces of veneer we are able to manufacture doorsets that will enhance and complement the overall architectural environment of your project. Page /33.

34 04 Finishes. Whether it is an office, performing arts building, hospital or school, we will work with you to deliver your requirements. The combination of product, design and performance ensures we are able to meet all your specification requirements. Our dedicated Technical Services Team will support you from design through to specification. Complete creative freedom can also be accommodated, working in partnership with our veneer experts to realise more adventurous designs. Various techniques can be used including contrasting inlays where veneers from different timbers or combinations of tinted and natural veneers are laid on the same door face. A variety of effects can be created ranging from subtle differences to the most striking design statement. Hygieniform PVC Hygieniform is an anti-bacterial high impact PVC available in 15 colours. Hygieniform PVC incorporates a highly effective antibacterial additive, throughout the thickness of the material, which remains integral therein, even if scratched, providing life-long protection against the spread of infections. The biocidally proactive additive kills most species of harmful bacteria and goes on killing them for the lifetime of the material. The additive and its active ingredient have approvals from the Food and Drug Administration, Health & Safety Executive and the Environmental Protection Agency. It has also been given a 3 Point endorsement by the NHS Infection Control Rapid Review Panel. The anti-bacterial additive used in Hygieniform PVC has been tested and independently verified by laboratories which endorse the 99.9% kill rate of the bacteria. MRSA Listeria Staphylococcus aureus Salmonella enteriditis Klebsiella pneumoniae Aspergillus niger Pseudomonas aeruginosa Penicillium purpurogenum Bacillus cereus Saccharmyces cerevisae Escherichia coli (E.Coli) Decorative laminates Any laminate can be used to face Designer door leaves allowing an almost unlimited choice of solid colours, decorative patterns and textures to be incorporated. Paint finishes Designer doorsets can be fully painted with a factory applied pigmented polyurethane paint available in any colour within RAL or British Standard ranges, for which colour matched pellets are supplied to conceal frame fixings. We can provide samples for selection and production control purposes, or the specifier can supply material for colour matching. Metal facings Sheet metal can be bonded to the door construction during the manufacturing process. The facing options include patterned and brushed stainless steel. Patterned steel facings can also be applied in the form of trays to fully encapsulate the door. Steel facings can be left clean, primed or powder-coated with the exception of patterned stainless steel which is selffinished. Envision Any appropriate photographic image, company logo, signage, symbols or other graphical illustrations, patterns or visual effects can be back printed onto a transparent facing material to any Designer door core. Images are enlarged to the size of the door leaf; as such, images need to be supplied with sufficient resolution to maintain image quality. We recommend that all artwork be supplied at 72dpi at actual size. The surrounding environment needs careful consideration when choosing an image for your door face. A key consideration is the guidance set out in Approved Document M and the BS8300 Code of Practice. More than a door.

35 Frames These documents outline the requirement for certain surfaces and features to visually contrast with their surroundings. Areas of particular importance include: Door to wall Architrave to wall Handle to door face Door edge to face Primary leaf to frames/ secondary leaf in pairs Depending on the image or design selection, a strong image can help you enhance the visual contrast required, whether it s the handle to the door face or the door face to the wall. Aperture size and position and the placement of architectural ironmongery are important considerations in relation to the image. A section of the image will be replaced by the aperture, or concealed by the ironmongery which may obstruct certain details of the image, impacting on the effectiveness of the door face. Consider the placement of the following: Handles Locks Door closing devices Kick and push plates Signage Envision is patented No: GB Timber MDF, softwood or hardwood can be painted. Hardwood can be polished. Hardwoods Leaderflush Shapland Laidlaw is independently assessed by BM TRADA to meet the requirements of the FSC Chain of Custody Scheme. As a result, frames can be specified using solid timber and timber based raw materials exclusively from well-managed and sustainable services and independently certified by the Forest Stewardship Council. As timber is a natural material, variations in shade and colour will occur although this usually diminishes over time. Frequently used species are listed below, all of which can be specified up to FD60. American White Ash Steamed Beech American Cherry Maple American Red Oak American White Oak Sapele American Black Walnut Steel Steel frames are available powder-coated to any RAL or BS colour or supplied in a stainless finish. Anti-microbial protection Our biocidally proactive additive that is integral to the finish, provides protection against harmful bacteria such as MRSA and Salmonella. The additive works by preventing the bacteria access to nutrients so that they starve and die. It does not employ silver technology, rendering it completely UV stable and remains effective for years because of its inherently low water solubility. Page /35.

36 04 Finishes. Frame finishes Doors Frames Facing Barum Cubith Mono Solo/Split Solo Softwood Hardwood MDF Steel Veneer Laminate PVC/Hygieniform Primed Stained Full Paint Envision Left Clean Powder Coated Hygieniform PVC colour guide Oceana Sky Neptune Emerald Sea Green Gust Shadow Manta Grey Mist Stone Sandy Ivory Musk Lily Shiraz Please note: Due to limitations in the print process, certain products may differ slightly in colour from those illustrated above. Please refer to our website for the latest colours. More than a door.

37 05 Glazing beads & systems. Bolection, Flush and Steel Trim beads are offered as standard as well as security glazing systems. These are used with various alternative details to suit specific fire ratings, aperture shapes and sizes. Timber b eaded glazing systems These are suitable for most aperture shapes. Timber beads are available polished, left clean or painted to match the door face. They are fixed with steel pins or cups and screws. Beads are available as either bolection beads (not suitable for use with Pivette doorsets) or flush beads (not suitable for use with audiodors). Bolection beads Fire rating: NR/30 mins Varies 7 Varies 15 o mm cut-out clear view margin 15mm cut-out clear view margin Material: Hardwood Fixing method: Pin/screw Shape: Rectangular Square Irregular Circular Page /37.

38 05 Glazing beads & systems. Bolection beads (continued) Fire rating: 60 mins o 25mm cut-out clear view margin 25mm cut-out clear view margin Material: Hardwood Fixing method: Pin/screw 7 Varies 6 Varies Shape: Rectangular Square Irregular Circular* Flush beads 15/18 15/18mm cut-out clear view margin Fire rating: Material: NR/30/60 mins Hardwood 2 Fixing method: Pin/screw Varies 2 Shape: Rectangular Square N.B. Only applicable to laminate facings. R10 R8 * Also available with a modified profile. Contact our Technical Services Team on for details. More than a door.

39 Steel trim bead Using a stainless steel or powder-coated steel trim to match or contrast with the door face. Apertures can be circular, rectangular or square. Steel trims can be powder-coated, coloured to match door furniture, plates or other accessories and are screw fixed. Fire rating: NR/30/60 mins mm Varies 30 21mm cut-out clear view margin 20mm cut-out clear view margin Material: Steel Fixing method: Screw Shape: Rectangular Square Circular Irregular Security Small observation windows glazed with laminated anti-bandit or ballistic resistant glass are available as standard. The glass is normally retained by high security steel beads, with no fixings exposed on the attack face. As standard, the bead is supplied in a black powder-coated finish; however a stainless steel finish is also available. Alternative glazing materials available include toughened polycarbonate and 19mm Pyrosec glass the latter being particularly suitable for secure accommodation such as seclusion rooms. The standard vision panel size (reference VB1) is 300mm square, giving a clear viewing size of 230mm x 230mm. We suggest that security vision panels are kept as small as possible, with maximum clear viewing width of 250mm. For detailed information on radiation, 90 and 120 min fire and acoustic glazing beads and systems please contact our Technical Services Team on Page /39.

40 06 Vision panels. Glazed vision panels are often used within door leaves to let light into a room, for aesthetic reasons or for safety (i.e. allowing people using the door to be seen). Glazing Glazing has a major impact on fire performance and limitations are identified in the Approved Documents. Aperture shape and position, glazed area, style of bead and type of glass all influence fire performance, as well as appearance. The most commonly used aperture configurations, all available with fire certification up to 120 minutes, are shown opposite. Alternative designs can be accommodated and these should be discussed with us at an early stage as shape, size and position to your choice is subject to certification parameters. All aperture dimensions shown in this section relate to cut-out size. To ensure achievement of consistent quality, specified performance levels and fire certification, we strongly recommend that only factory installed glazing be used. Those designated comply with Approved Document Part, BS 8300 and The Equality Act. Vision panels should be towards the leading edge and with vertical dimensions including at least the minimum zones shown, either with or without a horizontal rail. All entrance doors and doorsets, doors across corridors and within lobbies, and where appropriate internal doors require vision panels for door leaves and side panels wider than 450mm. Acoustic doorsets can accommodate many of our standard vision panel designs all factory glazed (with glass to suit acoustic and fire performance) using fully sealed glazing beads. Glazing generally has a lower acoustic performance than the door (maximum 40RwdB) and will reduce overall performance, directly in proportion to the amount of glazing used. It is therefore recommended to minimise glazing in acoustic doorsets. Contact our Technical Services Team to discuss your design requirements.* Visibility requirement for doors under the Equality Act (Part M, BS8300) 100 min. 1500mm 500mm 800mm 350mm max. X Y Z Multiple panel panel options options may have an an accumulated interruption the in the visibility visibility zone of of 350mm maximum X + Y + + Z Z < More than a door.

41 Popular vision panel aperture configurations Aperture TN1 Aperture TN2 Aperture TN3 Aperture TN x x x x x x x x x x x x x BS BS BS 8300 perture TN1 Aperture NR 30 TN Bolection bead Aperture TN2 NR Bolection bead Aperture TN3 NR Bolection bead Flush bead Flush bead Flush bead Steel trim 206 BS 8300 Steel trim BS 8300 BS 8300 Steel trim 206 BS 8300 Security Security Security Aperture TN2 Aperture TN3 Aperture TN4 Aperture TN5 Aperture TN4 NR Bolection bead Flush bead Steel trim Security Aperture TN5 Aperture TC2 Aperture TB Aperture TF1 qual Equal 5 min 125 min 200 Equal Equal 125 min 125 min Equal Equal Equal 125 min min min 125 min Equal Equal 125 min 125 min Equal Equal 125 min 125 min Equal Equal 125 min 125 min 300 dia 1650 x dia 500 dia 400 dia 300 x TB1 300 x 400 x 300 TB2 400 x x BS 8300 perture TC1 Aperture TC2 Aperture NR 30 TN Bolection bead Flush bead qual Equal Steel trim 25 min 125 min Security Equal Equal 125 min 125 min Aperture TC3 Aperture TC2 Aperture TB1 Aperture TB2 NR NR Bolection bead Bolection bead Flush bead Flush bead Equal Steel trim 125 Security min Equal 125 min 200 Steel trim Security 200 Aperture TF1 NR Bolection bead Flush bead Steel trim Security 600 x x x x x 200 Aperture TF2 Aperture TM1 Aperture TM2 Equal Equal 125 min 125 min 750 x x x erture TW1 Aperture TF1 Aperture TF2 Aperture TM1 Aperture TM Aperture TF2 NR Bolection bead Flush bead Steel trim Security Aperture TM1 NR Bolection bead Flush bead Steel trim Security Aperture TM2 NR Bolection bead Flush bead Steel trim Security * Please call our Technical Services Team on: to discuss your requirements. Page /41.

42 07 Privacy vision panels & air transfer grilles. Visicom 40% vision In areas where privacy is necessary, doors and screens that obstruct vision can hinder the ability to monitor a room or its occupants for safety or security purposes. Visicom privacy vision panels can achieve up to 60 minutes fire resistance and are an effective and reliable solution: a dual purpose, easy to operate vision panel that turns a clearly open-to-view area into a private environment (and vice versa). Panels are available in 2 standard sizes: 402mm x 402mm 802mm x 252mm Customised dimensions are also available on request, please contact our Technical Services Team.* Highline 90% vision Highline is a non-fire rated self-contained vision panel comprising a fully adjustable blind encapsulated within the glass. The units are contained within a powder-coated metal frame with an integral control knob and can be installed with timber or steel beads. The Highline panels offer 100% privacy when closed and 90% visibility when open due to the thin blind construction. Panels are available up to full height of 2.5m for use in doors and screens. Intelliglass 100% vision Intelliglass vision panels provide up to 60 minutes fire resistance and are the ideal solution where privacy may be required. When electricity is applied to the film, the vision panel is clear. When the power is turned off, the glass returns from clear to obscure. Intelliglass is available in two standard sizes: 400mm x 400mm 800mm x 250mm For non-standard sizes and further information on any of our other glazing options please contact our Technical Services Team.* Louvres and grilles Air transfer grilles or louvres can be fitted into some Designer doors and can achieve up to 60 minutes fire resistance with BWF CERTIFIRE approval. Please contact our Technical Services Team for further details.* * Please contact our Technical Services Team on for further details. More than a door.

43 01. Intelliglass Privacy Panel. Anti-Bacterial PVC Wrapped Door and Frame 02. Highline Privacy Blind Vision Detail 03. New Cross Hospital, Carnival Red Single Plasform Doorset 04. Swindon Hospital. Single Leaf Plasform Doorset with Visicom Privacy Panel Page /43.

44 08 Frames. Our popular frame sections are available in a wide choice of finishes. Special sections can also be provided. Sections are produced to suit common standard partition widths of 100, 113, 126 and 144mm, although other widths can be accommodated. Mono, Cubith and Barum sections Can be supplied primed for paint or fully polished in hardwood, softwood or primed MDF to suit particular requirements. Alternatively frames can be wrapped in various materials for a maintenance-free, easily cleaned surface. As an alternative to timber frames the Solo and Split Solo steel frame can be supplied either powder-coated or in a stainless steel finish. Pre-prepared holes are incorporated for site fixing of frames, stops and architraves, concealed by flush, PVC or steel discs to match the frame finish. Designer special sections A wide range of other frame designs in various materials can be provided to suit X-ray protection, acoustic performance and other specific requirements. Particular requirements can be discussed with our Technical Services Team.* Frame Type Mono Barum Cubith Solo Split Solo Door Construction Enduracor Simcor Lamcor Audiodor V90 V120 Sentinel Safehinge AV Leadline Pivette ** ** * Please contact our Technical Service Team on for further details. ** Pivette uses Mono Profile to jambs and Barum Profile to head. More than a door.

45 Mono One piece section incorporating an internal rebate which eliminates dirt traps. Architraves can be provided to match frame finishes on request. b a c d e a: 32mm b: 18mm c: door thickness + 3mm d: mm e: 44mm timber Cubith Split frame design with planted stop and radiused integral architraves. The Cubith s split frame is designed to accommodate varying partition widths simplifying site fixing. b a g c d e f a: 32mm b: 15mm timber c: door thickness + 3mm d: to suit fire rating e: varies to suit partition f: varies to suit partition h g: 12mm h: 18mm Page /45.

46 08 Frames. Barum Traditional style frame with planted stop and radiused edges. Architraves can be provided to match frame finishes on request. Single action b a c e a: 32mm b: 15mm timber c: door thickness + 3mm d: mm d e: 30, 32, 42mm Double action a: 44mm a d: mm b Single action timber Double action timber More than a door.

47 Solo A steel frame design which is generally finished powder-coated or in brushed stainless steel, particularly suited to industrial applications. Pre-prepared holes are incorporated for site fixing, concealed by flush, steel cover discs to match the frame finish. The Split Solo is also available for varying partition thicknesses. Solo b a Split Solo c c e c d d d b a: 32mm b: 18mm c: door thickness + 3mm d: mm e: 19mm a: 32mm b: 18mm e a Alternative return version c: door thickness + 3mm d: 100mm e: varies to suit partition Solo Split Solo Page /47.

48 09 Extension linings, fanlights, overpanels & glazed screens. Doorsets can be supplied with extension linings, fanlights and overpanels and incorporated into screens as outlined on pages 26, 50 and 51. Extension lining With the exception of Cubith where partition thicknesses exceed 169mm, an extension lining is used to extend the width of the frame to fill the reveal. Extension lining Architraves b b c a b a a c All dimensions All dimensions determined determined by performance by performance requirements requirements a 18mm b 18mm c 45mm - 169mm a 18mm b 55mm c 24mm Typical application of extension lining and architraves More than a door.

49 Transoms Transoms are available for use with fanlights and with overpanels if required. Fanlights Wired or unwired glass for fanlights can be specified,* the maximum individual pane size that can be accommodated is 1000mm wide x 2000mm high for FD30. Alternative details for non-rated/ FD30 and FD60 fire rated fanlights, applicable to both situations, are shown below. Profiles/ dimensions will vary depending on specific material and finish required. Maximum glass/ panel opening Framing material Bead system Glazing system Glass type Solid infill panel 1000mm wide x 2000mm high Softwood, or hardwood for polish minimum 410kg/m 3 Hardwood minimum 510kg/m 3 Leaderseal System 36/6 Wired or unwired * Glass for fanlights to be supplied by others. Non-rated/FD30 As door construction, finished to suit Wired glass max 1494mm wide, max 2359mm high or max 2.25m 2 unwired glass 2420mm wide, 2420mm high subject to max 2.15m 2 Hardwood minimum 640kg/m 3 Hardwood minimum 640kg/m 3 Leaderseal System 90+ Wired or unwired FD60 As door construction, finished to suit Non-rated and FD30 Fanlight Non-rated and FD30 Fanlight FD60 Fanlight 15mm cut-out clear view margin FD60 Fanlight 15mm cut-out clear view margin Page /49.

50 09 Extension linings, fanlights, overpanels & glazed screens. Glazed screens* Door leaves can be incorporated into glazed screens constructed using the Barum frame section for which we can offer fire performance certification. Terminology and typical screen section combinations are illustrated here and it should be noted that, in some situations, safety glass will be required. Screens are supplied ready for glazing by others onsite and the frame section is available in hardwood or softwood. Section A-A Section B-B Key elevation for typical FD30 glazed screen (many other configurations can be supplied) Varies Varies A B Barum Head Min 32 Barum Head Min 32 D Mullion Head D Transom 2000 max Barum Transom Min 44 Barum Transom Min 44 C Cill Solid panel C Barum Transom Min 44 Barum Cill Min 44 A B Barum Cill Min 44 Section C-C Min 32 Min 44 Min 44 Min 44 Min 32 Varies Barum Jamb Barum Mullion Barum Mullion Barum Mullion Barum Jamb Section D-D Min 32 Min 44 Min 44 Min 44 Min 32 Varies Barum Jamb Barum Mullion Barum Mullion Barum Mullion Barum Jamb * Glass for glazed screens to be supplied by others. More than a door.

51 Typical elevations for FD60 glazed screens (Many other configurations can be supplied). B C A B D D Mullion Transom A Transom C A B C A Section A-A Section C-C Alt section C-C Varies Varies Varies Min 44 Barum Transom Barum Head Min 44 Barum Transom Barum Head Min 44 Barum Transom Barum Head Transom Min 44 C A Barum Cill Barum Transom Min 44 Barum Cill Barum Transom Min 44 Barum Cill Barum Transom Min 44 Barum Cill Min 44 Barum Cill Min 44 Barum Cill Section B-B Min 44 Min 44 Min 44 Min 44 Barum Jamb Barum Mullion Barum Mullion Barum Jamb Section D-D Min 44 Min 32 Barum Jamb Barum Frame Page /51.

52 10 Edge detailing, intumescents & seals. Door edges and lippings Hardwood lippings are generally applied to vertical door edges, although they can also be applied to top and bottom edges where required for example where used externally. Timber species are usually selected to match veneers, as outlined on pages 32 and 33. Lippings provide protection to the edge of the door and specifically its face, as well as covering the door core. Details of door edges for various situations are illustrated below/opposite. 3mm RAD Softened edge for: Painted/primed leaves with or without hardwood lippings Veneered leaves with veneer over lippings or exposed lippings 3mm RAD 12mm rebate external pairs (non-fire only) 100mm RAD 100mm radius for: Double action (lock edge) 3mm 3mm chamfer for PVC or laminate doors 56mm RAD 56mm radius for: Double action (hanging edge) Astragals and angle stops Radiation meeting stile Acoustic doorset meeting Astragal style For pairs of doors, astragals are required to cloak meeting stiles for sound reduction at 38 RwdB and radiation areas. Where pairs of doors are used with an overpanel but without transom, steel angle stops are fitted for the doors to close against. Steel angle stops More than a door.

53 Intumescents and smoke seals Perimeter fire seals are essential to performance and form an integral part of the doorset fire rating, irrespective of stop size. There are three types available: intumescent, intumescent and smoke seal combined, and concealed intumescent. The first two systems incorporate exposed intumescent strips to the frame jambs and head as standard, whereas the concealed method houses the intumescent strips behind vertical door lippings but exposed on top this provides 30 minutes fire resistance only. Generally, exposed intumescents are 15mm x 4mm for 30 minute performance or 2 no 15mm x 4mm seals for 60 minutes. Intumescent colour is determined by veneer selection and will be either maple or light brown. If doorsets are primed for paint white intumescents are supplied as standard. Where complete doorsets are being supplied, all necessary intumescent seals will be included to the frame as standard, in order to achieve the stated performance. In the case of pairs of fire-rated doors, a combined intumescent and smoke seal will be incorporated at the meeting stile of the primary leaf corresponding with a plain intumescent in the secondary leaf. Where doors only are being supplied, seals need to be specified precisely if required. If intumescents are to be fitted by others, they must comply with our fire certification requirements under the BWF CERTIFIRE data sheet or Trada Q-Mark schemes. To reduce friction and aid compliance with opening force requirements a PS01 compression seal is fitted in the stop to provide smoke protection in accordance with BS 476 Part 31.1, Requirement for Cold Smoke Protection, providing the gap at the bottom of the door does not exceed 3mm. If it does, an additional threshold seal will be required. The diagrams which follow indicate the positions of intumescents and seals for various fire ratings and configurations. FD90 and FD120 doors are supplied as part of doorsets only, including the necessary intumescents. Exposed intumescent for FD60 Page /53.

54 10 Edge detailing, intumescents & seals. Acoustic Doorsets are supplied with all the necessary seals fitted to either door or frame. With acoustic doors the gap between door and threshold on the floor must also be sealed with contact seals or wiping seals, depending on performance requirements and floor finish. Thresholds are needed and these must be level with the door. They should be bedded on mastic and screw-fixed direct to hard surfaces while carpet and textured flooring should stop either side. Low profile aluminium thresholds may be fixed on a hardwood packer so that the top of the threshold is 5mm above the floor finish. Gaps between back of frame and wall must be fully packed with mineral wool, leaving only enough space for mastic pointing or Ecoguard where no architrave is used. Special care is needed to check that doors close correctly all around, noting a slight resistance when the door closes against its seals. A level floor is essential to threshold sealing Seal under the threshold and bottom of jambs, as well as back of frame Frame should be plumb square and level to ensure that seals contact fully all around Seals must not be cut for ironmongery Never paint seals or close a freshly painted door onto them Avoid damaging all seals, particularly on the bottom edge Periodic checks of seals will help maintain performance It is possible to factory-fit recessed drop seals into the bottom of the door leaf to meet sound reduction criteria. Drop seals Drop seals should be factory-fitted at the bottom of the door to close the gap with the floor when the door is closed using a mechanical system. This may be useful for smoke containment and low level acoustic control, particularly where the requirements for disabled accessibility call for an unimpeded floor surface. Where supplied and fitted by others, we must be informed early to adjust the door construction to accommodate this. Air pressure balancing Factory-fit recessed drop seals can be added into the bottom of the door leaf to meet air control criteria. Air leakage test results to BS 476 Part 31.1 under various pressure differentials are available for air balancing calculations. Best practice on-site is critical, sound is like water in that all gaps must be properly sealed to stop leakage. Thresholds Thresholds may be needed for acoustic and smoke control applications to restrict below-door gaps, working in conjunction with appropriate door-mounted seals. Essential thresholds must be fixed parallel to the bottom of the door and may be screw-fixed directly to hard surfaces such as concrete or smooth vinyl. For carpet or textured/profiled vinyl flooring, they can be fixed directly to floor screeds. Aluminium thresholds for acoustic purposes should be located on a hardwood packer (to suit the floor finish depth) with mastic to threshold/packer and packer/ screed. Note: Intumescent detail may vary from that shown depending on performance and certification. Aluminium threshold 5 40 More than a door. Aluminium threshold

55 Meeting stiles Regardless of fire rating the meeting stiles on door pairs have bladed seals to block the sightline. Edge protection Post-formed impact resistant PVC edge protectors can be fitted to the leading edge of the door leaf. These match the kick and push plates ensuring total protection is provided to both the face and edge of the leaf. PVC edge protector EcoGuard To improve building safety, the newly developed wedge-shaped EcoGuard seal is designed for application between the gaps of a doorframe and the surrounding wall during installation. Its compressible nature ensures a precise and dry fit can be achieved in varying gap widths without the need for messy intumescent mastic. EcoGuard is a fully certified product tested in accordance with BS 476 Part 22 and provides an even coverage around the frame that is guaranteed to meet all relevant fire safety regulations. Fire tested to BS standards with EcoGuard fitted on either side of the door for 30 minutes and both sides for 60 minutes. EcoGuard also meets BS smoke performance criteria without the application of any additional sealing and meets EN standards for acoustics. These characteristics are printed on each strip so contractors can be reassured it will satisfy building control officers without the need for further investigation where mastic has been used they have to invasively check it has been applied to the correct depth, causing additional repair work on-site. Page /55.

56 11 Architectural ironmongery. Integrated performance critical ironmongery enhances the doorset guarantee from 1 year to 10 years and is made up of hinges, flush bolts, locks and latches, slide track closers and automatic drop seals as appropriate. Hinges All Designer doorset solutions are supplied with the door leaf and frame prepared for lift off and/or fixed pin hinges. Lift off hinge leaves are factory fitted to both the door leaf and frame to allow simple and quick hanging on-site. Fixed pin hinges are factory fitted to the door leaf. CE marked and tested to EN 1935: Grade 13 & 14 Fully concealed advanced polymer bushed bearings are low friction and maintenance free CERTIFIRE approved Independently tested to 1 million cycles Fully radiused corners to suit factory machined preparation and security Stainless steel - Grade 304 (Grade 316 also available) BSS - brushed stainless steel finish SZP - satin zinc plated 25 year guarantee Also available as a combination lift off and fixed pin which allows the supply of doors with 2 No. lift off hinges to allow quick hanging with the addition of 1 No. fixed pin hinge for security. Flush bolt Lever action flush bolt, primarily intended for mounting in the leading edge of the normally closed leaf of a pair of doors or a leaf and a half. Smooth lever action Supplied as a pair for the top and bottom of the door Supplied with flat keep for fitting to underside of head frame (for top bolt) Certified to BS EN Bedded in intumescent to meet fire certification requirements Radius end suitable for factory machined preparation and security Solid satin stainless steel grade year guarantee More than a door.

57 Examples of ironmongery typically prepared for the integrated doorset 01. Butt Hinge 02. Flush Bolt 03. Lift Off Hinge 04. Lift Off Hinge 05. Lever Handle 06. Mortice Lockcase 07. Cylinder & Turn 08. Flush Bolt 09. Access Control Unit Page /57.

58 11 Architectural ironmongery. Locks and latches Whilst the choice of other architectural ironmongery is not limited, we offer a high quality European style lockcase range as standard through our integrated doorset product. The range of mortice lockcases has the following features: CE marked and fully compliant with EN Modular design across a range of lock functions Conforms to the dimensional standards of DIN mm backset suitable for BS 8300 conformity 72mm and 78mm (bathroom lock) centres Patented spring clip follower to retain lever spindles (where requested) Bolt through furniture fixings at 38mm centres Single piece stainless steel forend with satin finish Springing suitable for unsprung lever furniture Radiused forend and strike plates for factory preparation Quick reversible guided latchbolt for site handing 20mm double throw deadbolt Functions available include: - Sashlock - Deadlock - Latch - Bathroom lock - Escape Sashlock - Nightlatch with anti-thrust - Bathroom deadlock Slide track closers Surface mounted cam action door closers with slide track arm arrangement. The non projecting track makes it less vulnerable to abuse. Fully compliant with BS EN 1154 CE marked Adjustable power unit for EN size 2-4 (2320) EN size 2-5 (2720) Fully fire tested to BS EN 1634 and suitable for use on timber fire doors up to FD60 Fully adjustable for closing speed and latch action Hold-open (Mechanics) Backcheck and delayed action Electromagnetic hold open Suitable for mounting in regular transom and parallel positions CERTIFIRE approved Supplied in a Satin Stainless Steel (SS) or Silver powder-coated finish More than a door.

59 01. Lockcase 02. Lever Furniture 03. Cylinder & Turn 04. Fire Rated Door Closer 05. Sash Lock 06. Slide Track Closer Page /59.

60 11 Architectural ironmongery. Automatic drop seal Concealed in the bottom edge of the door, the seal has a lightweight spring mechanism which is activated as the door opens/closes. The seal protects as a smoke, draft and acoustic barrier. Self-levelling, lightweight sprung mechanism Smoke seal tested to BS 476: Part 31 Adjustable to suit door gap from 1-12mm Suitable for single swing doors only Aluminium section with soft silicon bubble seal Tested to 100,000 cycles Suitable for fire door applications up to FD60 Please Note: To achieve sound reduction, the drop seal must close onto a hard surface. Pivette and Sentinel ironmongery Pivette and Sentinel doorsets are supplied complete with all essential ironmongery to ensure that the performance characteristics opening force, sound reduction, smoke control and fire resistance are maintained. The ironmongery pack supplied will vary according to the performance and finish specified. Protection plates Push, kick and general protection plates can be factory fitted. These are recessed flush with the face or surface mounted, and fixed with screws or bonded in place. This can be carried out on-site by others. Typical 200mm wide plates can be applied in different combinations. Plate thickness will be adapted to suit and they may need to be balanced where larger plates are used (except when screw fixed only). B C More than a door. A A Kickplate B Push plate (horizontal) C Push plate (vertical)

61 01. Automatic Drop Seal 02. Great Ormond Street Hospital, Push & Kick Plates 03. Southern General Hospital, Lever Furniture Non-performance critical architectural ironmongery The overall aesthetics are enhanced by combining performance and nonperformance critical architectural ironmongery. For full details of the Leaderflush Shapland Laidlaw architectural ironmongery ranges please contact the Architectural Ironmongery Sales Team: Tel: Page /61.

62 Installation & maintenance. Designer doorset solutions should be considered as late second fix items, not for installation until all wet trades have finished. Installation made easy All frame sections are supplied pre-bored and countersunk ready for fixing with wood screws, proprietary expanding bolt systems or self-tapping screws. Matching discs are provided to conceal fixings. Hinges are recessed as standard, lock bodies and flushbolt bodies are factory recessed where Leaderflush Shapland Laidlaw architectural ironmongery packages are supplied. EcoGuard frame to wall seal is designed for application between the gaps of a doorframe and the surrounding wall during installation. Its compressible nature ensures a precise and dry fit can be achieved in varying gap widths without the need for messy intumescent mastic. All doorsets are carefully wrapped and protected to avoid damage during transportation. To simplify handling, doors and frames are packaged separately. All items are carefully labelled for straightforward reassembly on-site. To avoid damage on-site, it is important that doorsets are stored in dry conditions, with a relative humidity of 40% to 60%, and stacked flat on a minimum of 3 bearers. Our guarantee does not cover wilful neglect or unskilled installation or any defects which were visible before the installation of the product but not reported within seven days of delivery. Low maintenance For paint and laminates, a soft duster or soap and water will usually clean the surface satisfactorily to maintain the appearance of painted and laminate facings. Colour paints are available to repair scratches or other damage. Hardwood veneers and timber frames/ screens should be cleaned with a soft duster. If desired, proprietary furniture polishes can be applied, however, please ensure doors are dusted first. Glazing should be cleaned with warm water and a non-abrasive detergent or a proprietary glass cleaner. Powder-based cleaners, bleaches or ammonia should not be used as they can leave a residue unless carefully rinsed off. We recommend proprietary cleaners to be tested on a small area prior to cleaning large areas. On-site modification We can supply doors with provision for on-site glazing but cannot certify work carried out by others and in such cases certification must be established separately. Any on-site modification of the door leaf such as reducing the size or cutting of apertures will invalidate our guarantee or performance certification. Please contact the Technical Services Team* for further advice and guidance. A full technical installation guide is available to download online at More than a door. * Please contact our Technical Services Team on for further details.

63 Manchester Joint Hospitals Page /63.

64 Compliance. Tried & tested. Fire Fire resistance is one of the most fundamental performance criteria for doorsets. Leaderflush Shapland Laidlaw doorsets are third party certificated by the BWF CERTIFIRE certification scheme or the BM TRADA Q Mark scheme and comply with Part B of the Approved Documents. Doorsets supplied under the BM trada Q-mark scheme are fitted with coloured identification dowels signifying their fire rating. Doorsets supplied under the BM trada Q-mark scheme are fitted with coloured identification dowels signifying their fire rating. Smoke It is now generally acknowledged that, in the event of fire, it is smoke that is the major risk to occupants. Appropriate smoke seals and intumescents are automatically included with our doorsets to suit performance requirements. Sound Part E of the Approved Documents 2013 includes quantifiable acoustic performance levels. Designer doorset solutions offer up to 46RwdB sound reduction and include appropriate seals to suit performance requirements. Durability Designer doorset solutions meet the requirements of EN 1192 for strength classification and EN for mechanical durability. Radiation Designer radiation doorsets meet the requirements of Public Health England (PHE) in regard to lead thickness and radiation levels. Mobility & access Designer doorset solutions comply with Part M and consider additional BS 8300 provisions for accessibility. Security Leaderflush Shapland Laidlaw has developed a physical attack test procedure and provides doorset solutions for situations requiring resistance against forced entry, vandalism and more serious burglary. Quality control We have implemented 100% pre-delivery inspections to ensure all products are checked across all manufacturing sites, ensuring the highest quality standards. FSC certified (TT-COC ) Leaderflush Shapland Laidlaw is independently assessed by BM TRADA to meet the requirements of the FSC Chain of Custody scheme. ISO 9001 We operate a quality management system which complies with the requirements of ISO 9001:2008. ISO We operate an environmental system which complies with the requirements of ISO ISO We operate a health & safety management system which complies with the requirements of ISO More than a door.

65 01. Southern General Hospital, White Laminate, Equal Pair 02. Newfield & Talbot School, Grey Laminate with Graphics on, Equal Pair 03. Bristol City Academy 04. Nottingham High School, Steamed Beech Veneer, Single Door Page /65.

66 Service & technical support. We want to deliver ultimate reliability throug h exceptional customer service and technical expertise. Service. We are working hard to be the ri ght partner with the rig ht resources delivering the ri ght results for every sing le customer. With dedicated project management and contract co-ordination teams, we provide seamless engagement once your order has been placed, clarifying your requirements and pro-actively closing out manufacturing information through to a timely resolution to ensure accountability and delivery. Technical support. Remember, you always have access to our technical expertise. Our aim is to deliver ultimate reliability, so you can depend on us to share our knowledge to give you the competitive edge. We are here to help:

67 Account management. Where appropriate we will designate one point of contact ensuring a clear, accountable line of communication. Project management To ensure a smooth customer journey and complete peace of mind, we are delivering ultimate reliability through clearly defined processes, bringing you a consistently great service. Contract co-ordination team As soon as you contact us with an order, you can be confident our co-ordination team will make immediate progress, ensuring timely resolution of detail, getting the right product into manufacture and delivered on time. Project monitoring and customer communication Our customer communication team monitors your project with a view to delivery so you know, at all times, where your order is and when you can expect it. Extensive sales support We have regional business centres strategically placed throughout the UK. Aftercare team We have a national team of expert joiners providing on-site training and aftersales support. Small Orders Team We have a dedicated team to provide focus and support on smaller orders. Page /67.

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