BENCHMARK. by Kingspan

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1 BENCHMARK by Kingspan Panelised Façade Systems - Axis Recess Multi-groove Reveal Reveal Recess Horizontal 150mm ECOsafe PIR BENCHMARK Axis Panel has been tested to BS and meets the requirements of BR 135 for facades with a storey above 18m. ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid.

2 Testing and Accreditation Axis 4-5 Fire Testing Recess 6-7 Kingspan Compliance Assured Multi-groove 8-9 System Performance 16 Reveal 10 Accreditation 17 Reveal Recess 11 Build Speed Customising Your Building Inspiration Corners and Top hats Toyota Textured St. Joseph s 26 Elutec 26 Louis Blériot High School 27 Garonor Business Park 28 Buhrer & Wehling 28 Lion s Bonheiden 28 Loda Office 29 Adolf Papeleupark Hastings District Court House Steen Invest Leeuwarden 34 TNT Green Office 34 Oranjewoud Oosterhout Netherlands 35 For BENCHMARK by Kingspan's Fire Test and Certification Programme turn to page 13 - BS CWCT - LPCB - FM

3 - the single component, single fix panelised facade system has the look and feel of a super smooth rainscreen façade with the advantage of single point installation and excellent thermal performance. The system meets or exceeds all the statutory regulation criteria, such as structural, thermal, acoustic and durability performance, offers a sustainable rated solution and, most importantly of all, provides life and property fire safety protection. Design flexibility Wide range of flat solid and metallic colours Superior non-profiled panel Module sizes to suit architectural design Available in standard and bespoke sizes Vertical and horizontal installation Up to 40 years thermal and structure guarantee Lightweight and fast installation High thermal performance Horizontal 150mm ECOsafe PIR BENCHMARK Axis Panel has been tested to BS and meets the requirements of BR 135 for facades with a storey above 18m. ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid. Façade aesthetics and design flexibility TNT Green Office Hoofddorp Netherlands Axis enbureau Paul de Ruiter 2

4 Axis Axis Axis is a highly streamlined, sleek unprofiled insulated panel system; the perfect solution if you are looking to achieve a minimalist façade on buildings with large flat surface areas. Smooth and flawless in appearance. Performance U Value Core Thickness (mm) U-Value (W/m 2K) # 0.21 # 0.18 # 0.15 # 0.13 # Weight kg/m Length 1.8 to 17m, bespoke cover widths 600mm to 1000mm - in 1mm (subject to MOQ) increments available 600/900/1000mm standard sizes. Insurer-approved and accredited Kingspan FIREsafe PIR insulated panel system 4 ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid. Horizontal 150mm ECOsafe PIR BENCHMARK Axis Panel has been tested to BS and meets the requirements of BR 135 for facades with a storey above 18m. 600mm to 1000mm 1,800mm to 17,000mm

5 Recess Recess Recess features depth and dimension through the folding of the panel edge and the insertion of a 10mm or 20mm gasket between the panels, creating a unique 3D effect. Length 1.8 to 8m, bespoke cover widths 600mm to 1000mm - in 1mm (subject to MOQ) increments available 600/900/1000mm standard sizes. Performance U Value Core Thickness (mm) U-Value (W/m 2K) # 0.21 # 0.18 # 0.15 # 0.13 # Weight kg/m Recess 10mm gasket between panels Recess 20mm gasket between panels Insurer-approved and accredited Kingspan FIREsafe PIR insulated panel system 6 ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid. 600mm to 1000mm 1,800mm to 8000mm

6 Multi-groove Multi-groove Multi-groove is a premium flat panel that has one or two grooves engineered into its surface, creating subtle shadow lines on the building s façade and an illusion of smaller panel widths without the installation time constraints. Performance U Value Core Thickness (mm) U-Value (W/m 2K) # 0.21 # 0.18 # 0.15 # 0.13 # Weight kg/m Length 1.8 to 17m, increments available 900mm and 1000mm standard sizes. Insurer-approved and accredited Kingspan FIREsafe PIR insulated panel system 8 ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid. 900mm to 1000mm 1,800mm to 17,000mm 900mm to 1000mm 1,800mm to 17,000mm

7 Reveal Reveal Recess Reveal Performance U Value Reveal Recess Performance U Value Reveal allows for the creation of striking reveals through the installation of a standard panel. There are three reveal options to choose from: 50mm, 100mm and 150mm, creating a real contrast in depth. This system is completed using a steel omega section joint trim, which is available in complimentary or contrasting colours as the panel or in any other colour from the range. Length 1.8 to 17m, bespoke cover widths 600mm to 1000mm - in 1mm (subject to MOQ) increments available 600/900/1000mm standard sizes. Core Thickness (mm) U-Value (W/m 2K) # 0.21 # 0.18 # 0.15 # 0.13 # Weight kg/m As the name suggests, Reveal Recess is the combination of both Reveal and Recess. This is by far the most versatile product in the range, with a flexible reveal and a neat 3D recessed joint detail. Reveal Recess ranges in widths of 600mm, 900mm and 1000mm. Length 1.8 to 8m, bespoke cover widths 600mm to 1000mm - in 1mm (subject to MOQ) increments available 600/900/1000mm standard sizes. Core Thickness (mm) U-Value (W/m 2K) # 0.21 # 0.18 # 0.15 # 0.13 # Weight kg/m mm to 1000mm 600mm to 1000mm 1,800mm to 17,000mm 1,800mm to 8,000mm Insurer-approved and accredited Kingspan FIREsafe PIR insulated panel system ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid. Insurer-approved and accredited Kingspan FIREsafe PIR insulated panel system ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid. 10

8 Fire Testing Fire Testing Real Fire Case Study Whilst large scale fire testing provides a very good indication of how systems react to fire, over the last 15 years we have collated a comprehensive collection of case study information based on major fires in a wide range of buildings that shows excellent fire performance of our panels in real fire situations. Case studies are independently investigated and have only been published where we have permission. Real Fire Case Study Audi Dealership Fire Tested for High-rise & Occupied Buildings The system meets, or exceeds, all the statutory regulation criteria, such as structural, thermal, acoustic and durability performance, offers a sustainable rated solution and, most importantly of all, provides life and property fire safety protection. 150mm PIR ECOsafe Access Panel has been tested to BS and meets the requirements of BR 135 for buildings with a storey above 18m.* Learn more about Kingspan s commitment to fire safety Horizontal 150mm ECOsafe PIR BENCHMARK Axis Panel has been tested to BS and meets the requirements of BR 135 for facades with a storey above 18m. ECOsafe PIR 45 to 120mm thicknesses QuadCore TM 45 to 150mm thicknesses. BENCHMARK ECOsafe PIR 600 to 1000mm wide, 45 to 150mm thick. Vertical and horizontal laid. * For alternative profiles and thicknesses we can work with your design team to prepare technical assessments performed by an independent fire specialist where a project requires alternative product combinations than those tested. Inside of workshop showed no evidence of fire penetration. The fire occurred in the external compound of a large Audi dealership - a deliberate act of arson. The car in the foreground is understood to be an Audi Q3 with other cars being of at least a similar make and model. At locations remote from the area of peak incident radiative heat flux, the charring of the PIR core was significantly reduced, demonstrating that combustion had not been propagated by the PIR core material. For more details on our case studies go to The inside of the workshop showed no evidence of fire penetration in an area adjacent to the external fire attack. 12

9 BENCHMARK From concept to creation Compliance Assured is the verified chain of custody process to enable Kingspan s as tested systems to become your as constructed building. Robust independently verified as tested details Prescriptive Procurement BS Tested Systems Easy to install, minimum components BR 135 Classified Rainscreen Systems Kingspan Certified Installation Partners Robust Construction & Specification Details Single-source Components Kingspan Façade System Site Inspection Façade System Warranty Compliance Assured Certificate Kingspan Certified Installation Partners Kingspan Façade System Site Inspections 14 Want to know more? Contact our technical team

10 Panelised Façade Systems System Performance Testing & Accreditation Thermal Designed and tested to provide total regulatory compliance. insulation cores provide superior thermal performance with tested U-values. Most importantly, the insulation is on the exterior of the building structure to provide the best possible thermal envelope by reducing thermal bridging typical of cavity wall systems. In addition, the panels feature excellent insulation core-to-core contact, which provides an unbroken thermal shield against heat. Structural England Wales Scotland Northern Ireland Republic of Ireland Fire Thermal & Airtightness The panelised façade systems are widely recognised by investors, property insurers, designers and constructors for their superior fire performance and reducing the fire risk. The systems are tested and approved to European and country specific standards, complying with all relevant Building Regulations. Water-Air & Vapour Fire Safety Acoustic Accoustic façade panels have a minimum single weighted sound reduction index Rw of 25dB. Fall Protection Superior Airtightness and Weathertightness Sustainability One of the biggest sources of building heat loss (or heat gain) is air leakage, i.e., leaky buildings. is rigorously tested to ensure airtightness and weathertighness over the lifecycle of the building. Structural panels consist of two metal faces positioned on either side of a core that is a thermally insulating material, which is firmly bonded to both faces so that the three components act compositely when under load. The individual layers by themselves have limited flexural rigidity and cannot therefore bear loads but, by combining the two outer surface layers with the core, a shear rigid composite section is formed. Health & Wellbeing (QuadCore only) Durability Warranties Non-Regulatory Non-Regulatory Non-Regulatory is covered by our Total BENCHMARK Guarantee, and has been tested and complies with National Building Regulations and standards. 16

11 Panelised Façade Systems Build Speed Installation Time Step 1 Step 2 Step 3 With support steel in place, panel installation can start at the corners, the most critical dimension. Steel framing tolerances necessary for architectural panel applications are considerably tighter than industrial applications. Panels are installed on multiple elevations, simultaneously, allowing interior trades to enter the building earlier in the job schedule. The end result is an enclosed envelope, offering superior thermal and moisture protection, installed in less time than conventional multi-part built-up systems. Step 4 Multi-component vs Single-component Compared to a multi-part, site assembled, cassette wall system, the panel as a single component allows for up to 50% faster installation time. Panels are lightweight, easier to handle and can be installed in all weather conditions. The single component nature reduces the need for multiple trades on site and the associated workmanship quality issues. This allows the site installation of the wall system to be removed from the building programmes critical path. Installation time over an area of 5,000m 2 Panelised Facade is a single component system that increase the speed of build, minimise delays reduce the need for multiple trades and promote earlier internal fit-out. Multi-component 5 weeks Single-component 2.5 weeks 18

12 Panelised Façade Systems Curves & Corners Curved elevations and neatly formed secret-fix corners are easily achieved with the range. Panels can be curved vertically and horizontally to create large sweeping elevations or used for more understated corner sections. Panels can also be cranked and mitred to form internal or external corner units or to create depth to a boxed and recessed window detail. Flashings & Fabrications We can manufacture complementary flashing, gutters and accessories for all projects. Compatibility Chart Curved Panel & Corner (Hz) Curved & Performed Corners Curved Panel & Corner (Vt) Cranked / Mitred (Hz) Cranked / Mitred (Vt) Steel Omega Section Joint Trim - with Flush or Recess Insert (Vt) Aluminium Raised Caps (Vt & Hz) Joint Options Aluminium Omega Section Joint Trim with Flush or EPDM Gasket Insert (Vt) BENCHMARK Axis NEW Recessed Aluminium Recessed EPDM Black Gasket - 10mm or 20mm (Vt) BENCHMARK Recess BENCHMARK Multi-groove BENCHMARK Reveal BENCHMARK Reveal Recess Crank cannot be located along the reveal Steel scallops required Customising Your Building Design Top Hats The range has five joint options or Top Hats that can be used vertically or horizontally giving more design freedom. Axis and Multi-groove can be used with both System X and System Z top hats, Reveal can only be used with System Z top hats. System X with aluminium top hat, no insert System Z with steel top hat, recessed insert System X with aluminium top hat, rubber gasket System Z with steel top hat, flush insert System X with aluminium top hat, recessed insert 20

13 Panelised Façade Systems Textured Textured Textured is our Axis insulated panel with a factory applied render giving the appearance of a wet render but with build speed and benefit of an insulated panel. The controlled factory conditions ensure every panel is consistent in colour, texture and flatness. They are also less vulnerable to weather interruptions and associated variations in finish than traditional wet applied render - durability/weather testing to DIN 5021 and BS EN ISO 9227 salt spray, and DIN for Freeze/ Thaw. Internal and external pre-formed corners, curved panels and ancillaries can be rendered. Textured Colours Render offers the look and texture of an external wet render - factory applied to our premium insulated wall panel for speed, ease of install and superior performance. Signal White RAL 9003 Pearl RAL 9010 Sunflower Yellow BS 10E55 Mustard RAL 1001 Magnolia BS 08B15 Cream RAL 1015 BS 10C31 Mushroom RAL BS 10B19 Moonstone RAL 7035 Technical Overview Dimensions mm cover widths Core thickness Silver Grey RAL 7001 Adventura RAL 7000 Merlin Grey RAL BS 18B25 Sky Blue RAL 5015 Thermal Performance Available Lengths Core Thickness (mm) Standard lengths 1.8 to 8 metres. Panel lengths up to 16 metres are available. Panels less than 1.8m long can be supplied and are subject to an additional charge. These panels cannot be end lapped. U-Value (W/m2K) # 0.21 # 0.18 # 0.15 # # Weight kg/m 2 * * panel weight only. Acoustics Panels have a predicted single-figure weighted sound reduction Rw = 24db. Autumn RAL Strawberry Red RAL

14 Inspiration Super-smooth unprofiled insulated panel Secret fix Can be laid vertically or horizontally Fastest construction method Factory made Cost effective Quick order turnaround Broad range of colours Inspiration Toyota Ireland Recess Fix Cassette Reveal Recess Node 24 benchmarkbykingspan.com

15 Inspiration St. Joseph s College Nudgee Inspiration Elutec Dagenham, UK Axis Karrier Shingle LSI s Louis Blériot High School France Axis Philippe Chiossone 26

16 Inspiration Garonor Business Park Aulnay sous Bois, France Axis Atelier 4+ Inspiration Buhrer & Wehling Germany Karrier System Hook-On Cassette System BENCHMARK and Bührer & Wehling Projekt GmbH. Lion s Bonheiden Loda Office Beerse, Belgium Axis AID s Oostmalle 28

17 Inspiration Inspiration Adolf Papeleupark Gent, Belgium 30

18 Inspiration Inspiration Hastings District Court House Hastings, New Zealand Magdalinos s 32

19 Inspiration Steen Invest Leeuwarden Netherlands Axis enbureau Paul de Ruiter Inspiration TNT Green Office Hoofddorp Netherlands Axis enbureau Paul de Ruiter Oranjewoud Oosterhout Netherlands Axis enbureau Paul de Ruiter 34

20 BENCHMARK by Kingspan BENCHMARK Greenfield Business Park 2, Greenfield, Holywell, Flintshire, CH8 7GJ, UK. Tel: +44 (0) Carrickmacross Road, Kingscourt, Co. Cavan, Ireland Tel: +353 (0) Technical Services Tel: +44 (0) (UK) Tel: +353 (0) (Ireland) Marketing Services (Samples & Literature) Tel: +44 (0) (UK) Tel: +353 (0) (Ireland) Quotation Hotline Tel: +44 (0) (UK) Tel: +353 (0) (Ireland) Sales Tel: +44 (0) (UK) Tel: +353 (0) (Ireland) Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

21 BENCHMARK by Kingspan BENCHMARK 02/2018 v1 Greenfield Business Park 2, Greenfield, Holywell, Flintshire, CH8 7GJ, UK. Carrickmacross Road, Kingscourt, Co. Cavan, Ireland. Tel: +44 (0) Tel: +353 (0)

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