FLAT PACK SANDWICH PANEL SYSTEM ROCKWOOL DEMONTABLE ACCOMMODATION UNITS
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1 FLAT PACK SANDWICH PANEL SYSTEM ROCKWOOL DEMONTABLE ACCOMMODATION UNITS TECHNICAL SPECIFICATIONS 1 GENERAL SYSTEM DESCRIPTION SYSTEM DESCRIPTION: The cabin frame is manufactured according to structural calculations and architectural design based on the region of usage according to (DIN EN 10326) standards using galvanized steel sheet with the stated properties below. Material Yielding Point Tensile Strength S320GD+Z;+AZ 3200 kg/cm² (320 N/mm²) 3900 kg/cm² (390 N/mm²) S350GD+Z;+AZ 3500 kg/cm² (350 N/mm²) 4200 kg/cm² (420 N/mm²) PRODUCTION TECHNOLOGY: Production is carried out by fully automated roll forming machines. No welding process is required during the assembly process. Connections are accomplished by special bolt and/or screws. Seismic and static calculations required for location of the construction are performed by Sap2000, CFS, STA4CAD, BRICSCAD, HAYESCAD programs in accordance with load value defined by relevant project and standards.
2 STANDARD DIMENSIONS TYPE LENGHT WIDTH OUTER HEIGHT INNER HEIGHT ~WEIGHT 50mm RockWool 6000mm 2400 mm 2600 mm 2335 mm 2000 kg 80mm RockWool 6000mm 2400 mm 2600 mm 2335 mm 2150 kg 100mm RockWool 6000mm 2400 mm 2600 mm 2335 mm 2250 kg 2 STRUCTURE DETAILS MAIN STRUCTURE Top and bottom frame consist of rolled steel and 80x40 box profiles formed in full length by Cad-Cam controlled Rollforming Machines. CORNER BEAMS Corners consist of steel formed in full length by Cad-Cam controlled Roll-forming Machines. Installation is made without welding.
3 3 FLOOR SYSTEM Upper Coating Floor Covering Load Capacity 16 mm Fibercement 2.5 mm PVC Vinyl Covering 250kg/m2 or according to building usage. 4 CEILING SYSTEM Upper Coating 27/ mm ( 0.03mm) trapezoidal natural galvanized sheet Insulation 80mm thickness mineral wool Inner Coating White pvc wainscoting / Painted Gypsum Board There are hidden gutter and rainwater down pipes inside the corner posts. XPE bands are used between sandwich panels and ceiling carcass system to provide water proofing. 5 OUTER WALLS (SANDWICH PANEL SYSTEM) Outer Wall Thickness Height Outer Wall Exterior Coating Heat Insulation Fire Resistance Outer Wall Inner Coating 80mm as standard (50mm and 100mm dimensions available) 2600 mm (Inner explicit height H=2335 mm) 80mm ( 1 mm)thickness ROCKWOOL CORE (90-100kg/m3),( %5) According to DIN 4102, A1 Class Fire Resistant 6 INNER WALL (SANDWICH PANEL SYSTEM) (If partitions are required) Inner Wall Thickness Inner Wall Exterior Coating Heat Insulation Fire Resistance 50 mm 50mm ( 1 mm) THICKNESS ROCKWOOL CORE (90-100kg/m3),( %5) According to DIN 4102, A1 Class Fire Resistant 7 DOORS OUTER DOORS Dimensions Door 890 x 1960 mm Galvanized sheet with polyurethane insulation: 0.5 mm Painted Galvanized sheet with Rockwool insulation: 0.7 mm Painted Door Frame 1.5 mm thickness galvanized sheet (Electrostatic painted) (RAL 9002) Lock/Handle Cylindrical lock / Grey colored metal door handles
4 INNER DOORS Size 840 x1960 mm Door MDF LAM pressed panel (painted white - 40 mm wing thickness) Door Frame 1 mm galvanized sheet (Electrostatic painted) (RAL 9002) Lock/Handles Cylindrical lock / Grey colored metal door handles. 8 WINDOWS Window Transom Window 97 x 120 cm Upvc window 40 x 57 cm Upvc window 9 GLASS Window Transom Double glazed 4 mm thickness frosted glass 11 PAINT All materials are passed through 5 cleansing rooms dried at 300 C and painted by 2 industrial robots with electrostatic paint. Painted materials have micron paint thickness after drying at 220 C. Corners and cover elements are RAL 9002 colour. 12 ELECTRICAL INSTALLATION (Surface in trunking) Cable Sockets, Switches Socket Cables Lighting Cables 250 V- 50 H Makel, Legrande or equivalent *For accommodation: 1 unit for each room, *For offices : 2 units for each room, *For dining halls : 2 unit for each room, *Wc/bath : 1 unit NYM and NYA 3 x 2.5 mm2 (TSE ISO Registered) NYM and NYA 3 x 1.5 mm2 (TSE ISO Registered) Light fittings Normal Areas 2x40 Florescent Wet Areas Round Globe Balkaya/Pelsan or equivalent Above the Exterior Door Exterior Globe - Balkaya/Pelsan or equivalent Fuse / Fuse Boxes Legrand Brand or equivalent Distribution Switchboard (if required) Telephone Line Data Installation UPS Installation Main Line Connection NOTE1 NOTE2 A residual current relay will be included in each building. Each socket designed for 300 W. The company must be notified about usage of A/C s and electrical heaters. Each A/C and heater will be fed by separate fuse and line. Electrical cabling from fuse boxes of each cabin to the main switchboard will be carried out by the client. Supply and installation of the main switchboard will be in client s scope.
5 NOTE3 Average minimum luminosity levels (LUX)) for offices 150/200 lx, For dining halls 150/200 lx, for accommodation 150/200 lx, for bathroom 100/150 lx, for corridors 100/150 lx,for conference halls 100/150 lx,for waiting ares 100/150 lx 13 SANITARY INSTALLATION (Surface fixed) Pipes (Potable Water) Pipes (Drainage) WC and Reservoir Sinks and Sink Tap Shower Basin Shower Tap Toilet Seat Main line connection NOTE 1 NOTE 2 PPRC pipe (Fırat Brand or equivalent) PVC pipe (Fırat Brand or equivalent) Ceramic white reservoir (KALE brand-idevit brand- ESVİT brand or equivalent) Ceramic white Kale brand-vitrine brand-qvit brand-esvit brand or equivalent) Special type Acrylic.( Pelikan brand or equivalent) MixerTap (Kale brand-newarc brand-lates brand-glp brand or equivalent) Kale brand- Hakersan brand or equivalent The client shall be responsible for drain and potable water main lines and connections. Collection of all water pipes outside of the building and connection to the main line will be done by the client. Excludes industrial kitchen and laundry equipment & installation There are four lift points concealed in the corners of the building roof. Loading and unloading should only be carried out using these lift points. THE MANUFACTURER RESERVES THE RIGHT TO MAKE AMENDMENTS TO THE CONTENTS OF CONSTRUCTIVE AND TECHNICAL SPECIFICATIONS WHEN REQUIRED.
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