Fastening Injection System ResiFIX

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Apolo MEA Befestigungssysteme GmbH Industriestraße 6 D-86551 Aichach www.apolofixing.

strong, reliable Presented by: 05/11 Technical products and illustrations are subject to change.

1 Apolo MEA Befestigungssysteme GmbH Industriestraße 6 D Aichach Hotline: +49 (0) Telefax: +49 (0) Fastening Injection System ResiFIX Versatile, strong, reliable Presented by: 05/11 Technical products and illustrations are subject to change. The reprint of this brochure, in part or in whole, is prohibited. Apolo MEA Befestigungssysteme GmbH accepts no liability for the correctness of the information provided. 1 1

.. SF (styrene and phthalate free) Sizes 165 ml to 410 ml Now with two mixing nozzles X that you can continue working immediately after a work interruption Polyester PY.

.. SF is a real all-rounder: Greatly improved load values in concrete variable embedment of the anchor rods from 4xd up to 20xd for a higher flexibility and higher loads Application in water filled

anchor rods or reinforcing bars: Anchor rod in concrete X Steel constructions X Canopies X Cantilevers X Distance mountings X Facade substructures X Door and window frames X Machines X Wood

perforated brick Mounting in hollow brick 1. 2. Clean hole (blow 2x, brush 2x) 3. Insert anchor sleeve 4. Inject necessary amount of chemical mortar* (fill sleeve completely) 5.

2 The main features at a glance Profile From MIS-V to ResiFIX proven quality in a new design Suitable building materials Category Chemical fastening system for medium up to heavy loads (0,3 kn 133,3 kn) Assortment Polyester PY Vinylester VY... SF (styrene and phthalate free) Sizes 165 ml to 410 ml Now with two mixing nozzles X that you can continue working immediately after a work interruption Polyester PY... SF (styrene free) Approvals and certificates The new improved Vinylester VY... SF is a real all-rounder: Greatly improved load values in concrete variable embedment of the anchor rods from 4xd up to 20xd for a higher flexibility and higher loads Application in water filled holes possible; usable up to -10 C Also approved for masonry applications X one system that fits your professional needs ETA-10/0134 Typical applications Suitable for the expansion-free fixing of anchor rods or reinforcing bars: Anchor rod in concrete X Steel constructions X Canopies X Cantilevers X Distance mountings X Facade substructures X Door and window frames X Machines X Wood constructions Attractive label with a large application picture and valuable information X that you find the right system for your application faster X Guard rails Anchor sleeve and anchor rod in perforated brick Mounting in hollow brick Clean hole (blow 2x, brush 2x) 3. Insert anchor sleeve 4. Inject necessary amount of chemical mortar* (fill sleeve completely) 5. Push the anchor rod into the hole while turning 6. Respect curing time before assembly Clean hole (blow 4x, brush 4x) 3. Inject necessary amount of chemical mortar*, (approx. Ҁ of hole) 4. Push the anchor rod into the hole while turning Different systems with improved approvals for manifold applications X that you always find the most and powerful system Extended assortment of anchor rods and accessories X that you don t waste valuable time Mounting in concrete 5. Respect curing time before assembly * Prior to dispensing into the anchor hole discard approx. 10 cm until it is a consistent grey colour. 2 Canopy fastening Handrail fastening Window protection fastening 3

3 Overview of the system components System information Building materials Content Expiry date System components recommended caulking gun anchor rod anchor sleeve (only for perforated brick) Vinylester (styrene and phthalate free) VY 345 SF 280 ml 345 ml 18 months 18 months APP-300 Resi AST or VA AST or reinforcing bar The all-rounder maximum performance in concrete and masonry Outstanding performance for approvalrelevant applications in concrete and masonry; clearly improved characteristics compared to the former MIS-V 300V & 345V in concrete. Typical applications: Metal constructions Cantilevers Guard rails Facade substructures Canopies Piping Wood constructions Metal profile Awnings Polyester PY 345 PY ml 410 ml APP-380 Resi AST or VA AST Especially for approvalrelevant applications in masonry Good load values in masonry (perforated and solid brick) and concrete. Typical applications: Metal constructions Cantilevers Guard rails Facade substructures Sanitary installations Awnings Satellite dishes Grates Polyester (styrene free) PY 165 SF PY 300 SF 165 ml 300 ml APP-300 APP-300 Resi AST or VA AST Economical system in masonry and concrete If no approval is needed, the PSF is the choice with a good price-performance ratio in concrete and masonry. Typical applications: Metal con structions Cantilevers Handrails Grates Sanitary installations Awnings Satellite dishes Wall cupboards Further system components Internally threaded sleeve IGH* instead of an anchor rod Blow-out pump AB Cleaning brushes RBS and RBK Suitable With approval * not part of the approval 4 5

For everyone the appropriate system In comparison Assortment of cartridges and caulking guns Vinylester (styrene and phthalate free) VY 300 SF Polyester Polyester (styrene free) PY 165 SF PY 300 SF

4 For everyone the appropriate system In comparison Assortment of cartridges and caulking guns Vinylester (styrene and phthalate free) VY 300 SF Polyester Polyester (styrene free) PY 165 SF PY 300 SF VY 300 SF VY 345 SF M8 M30, 8-32 For masonry (M8, M10) Regulated by the approvals Concrete (non-cracked) Concrete (non-cracked) Concrete (non-cracked) Vinyl resin (styrene- and phthalate free) Anchor rods M8 - M30 Steel, zinc plated Hot dip galvanized Stainless steel A4 Stainless steel HCR Reinforcing bar* 8-32 Type Art-No Contents PY 345 new old [ml] [pcs] VY 300 SF 300VSF VY 345 SF 345VSF nozzles included PY 410 Variable embedment s from 4xd to 20xd Masonry Anchor rods M8, M10 Steel, zinc plated Stainless steel A4 Masonry Anchor rods M8, M10 Commercial standard rods can be used (min. grade 5.8 for steel zinc plated and hot-dip galvanized) Masonry Polyester resin For masonry (M8, M10) Type Art-No Contents new old [ml] [pcs] PY P PY P nozzles included Performance class Overhead installation very high standard standard PY 165 SF PY 300 SF Waterfilled drill holes not not Polyester resin (styrene free) Min. temp. of building mat. Temperature range after curing Odour -10 C -40 C to + 80 C marginal +5 C -40 C to + 80 C noticeable +5 C -40 C to + 80 C marginal Type Art-No Contents new old [ml] [pcs] PY 165 SF 165PSF /1 PY 300 SF 300PSF nozzles included Chemical resistance very high high high 12 pcs 12 pcs 12 pcs *not for post-installed rebar connections Curing time Vinyl resin VY 300 SF, VY 345 SF Temperature of building material ( C) > -10 1) > -5 > 0 > +5 > +10 > +20 > +30 > +40 Min. working time Min. curing time 2) Curing time Polyester resin PY 345, PY 410, PY 165 SF, PY 300 SF Min. working time Min. curing time 90 24h 1) Cartridge temp. min. C 2) Double curing time in wet concrete 90 14h 45 7h 25 2h 25 2h Functional box with 22x ResiFIX VY 300 SF Type Art-No new old [pcs] VY 300 SF in Systembox SYS300VSF nozzles included 30 x 40 x 32 cm, with cartridge insert APP 300 APP 380 Caulking gun APP / Type Art-No Suitable for new old ResiFIX [Stück] APP APP APP APP

5 Wide range Assortment anchor rods Accessories ASSORTMENT SH SH -100 SH -130 SH Anchor rods RESI AST with nut and washer with approval for concrete and masonry Type Steel, zinc plated, 5.8 Art-No diameter Min. embedment h ef, min in concrete for h ef, min Standard embedment 1) h ef, Stand for h ef, Stand in solid brick diameter - d 0 - h 0 in perforated brick Sleeve (Type) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] RESI AST RAST SH RESI AST RAST SH RESI AST RAST SH RESI AST RAST SH RESI AST RAST SH RESI AST RAST SH RESI AST RAST ) 5 SH ) RESI AST RAST ) 35 SH ) RESI AST RAST ) 85 SH ) RESI AST RAST ) SH ) RESI AST RAST ) 45 SH ) RESI AST RAST ) 90 SH ) RESI AST RAST not not 5 RESI AST RAST not not 5 Stainles steel, A4 RESI AST A4 9X8110RAST SH RESI AST A4 9X8130RAST SH RESI AST A4 9X10110RAST SH RESI AST A4 9X10130RAST SH RESI AST A4 9X10170RAST SH RESI AST A4 9X10200RAST SH RESI AST A4 9X12130RAST ) 5 SH ) RESI AST A4 9X12160RAST ) 35 SH ) RESI AST A4 9X12210RAST ) 85 SH ) RESI AST A4 9X16160RAST ) SH ) RESI AST A4 9X16190RAST ) 45 SH ) RESI AST A4 9X16235RAST ) 90 SH ) RESI AST A4 9X20240RAST not not 5 RESI AST A4 9X24300RAST not not 5 Also for ResiFIX: Anchor rods VA AST for the bonded anchor (with outer hexagon) Further lengths, steel 8.8 and stainless steel HCR on request 1) Standard embedment means the usually used embedment. Min. embedment according to ETA-10/0134 for ResiFIX VY... SF. 2) Not part of the DIBt approvals Z for ResiFIX PY and Z for ResiFIX VY... SF. [pcs] Plastic sleeve SH Type Art-No Metal sleeve SH-1000, can be cut individually (1m) Type Art-No Suitable for anchor rod new old [mm] [mm] [mm] [pcs] SH TMRMEA free M SH TMRMEA free M SH TMRMEA free M Internal threaded sleeve IGH Type Art-No Suitable for anchor rod Outer Suitable for sleeve new old [mm] [mm] [mm] [pcs] IGH M IGH M 8 12 SH -100 SH IGH M IGH M SH IGH M IGH M SH Mixing nozzle MD Type Art-No Suitable for cartridge Blow out pump AB Type Art-No new old [pcs] AB BOP new old [Stück] MD 9MRMEA all 20 Cleaning brushe RBS, steel Type Art-No Suitable for hole 12 new old [mm] [pcs] RBS 14 9M14RBK RBS 16 9M16RBK RBS 20 9M20RBK for concrete, length: 1 mm, with M6-thread Cleaning brushe RBK, nylon Type Art-No Suitable for hole new old [mm] [pcs] RBK 20 9PLRBK for masonry, length: 300 mm Suitable for rod per box neu alt [mm] [mm] [mm] [pcs] SH * SH M 8 12 SH -100* 9100SH M SH SH M 8 - M SH SH M 12 - M * part of the approval 9

6 Professional fastening in concrete and masonry Fastening in concrete with the professional system ResiFIX VY... SF Permissible loads F per in [kn] in non-cracked concrete C20/25 for single anchor without influence of spacing and edge distance, installation parameters and unit dimensions. Total safety factors as per ETAG 001 included ( M und F ). See approval ETA-10/0134 for design and calculations. Anchor rods RESI AST, VA AST M8 M10 M12 M16 M20 M24 M30 diameter d 0 [mm] Embedment h ef,min / h ef,stand / h ef,max [mm] 60 / 80 / / 90 / / 110 / / 125 / / 170 / / 210 / / 280 / 600 Tension load 1) 2) (24 C/40 C) 3) Zinc plated 5.8 N per [kn] 7,2 / 8,6 / 8,6 9,0 / 13,5 / 13,8 11,7 / 19,7 / 20,0 14,3 / 28,0 / 37,6 17,1 / 44,4 / 58,6 18,8 / 61,0 / 83,8 26,3 / 94,0 / 133,3 Stainless steel A4 N per [kn] 7,2 / 9,6 / 9,9 9,0 / 13,5 /,7 11,7 / 19,7 / 22,5 14,3 / 28,0 / 42,0 17,1 / 44,4 / 65,3 18,8 / 61,0 / 94,3 26,3 / 70,2 / 70,2 Tension Load 1) 2) (50 C/80 C) 3) Zinc plated 5.8 N per [kn] 5,4 / 7,2 / 8,6 6,7 / 10,1 / 13,8 9,4 / 14,8 / 20,0 14,3 / 22,4 / 37,6 17,1 / 38,1 / 58,6 18,8 / 53,4 / 83,8 26,3 / 68,1 / 133,3 Stainless steel A4 N per [kn] 5,4 / 7,2 / 9,9 6,7 / 10,1 /,7 9,4 / 14,8 / 22,5 14,3 / 22,4 / 42,0 17,1 / 38,1 / 65,3 18,8 / 53,4 / 94,3 26,3 / 68,1 / 70,2 Shear load 1) (24 C/40 C, 50 C/80 C) 3) Zinc plated 5.8 [kn] 5,1 / 5,1 / 5,1 7,2 / 8,3 / 8,3 9,4 / 12,0 / 12,0 11,9 / 22,6 / 22,6 14,7 / 35,1 / 35,1 16,6 / 50,3 / 50,3 24,0 / 66,1 / 80,0 Stainless steel A4 [kn] 6,0 / 6,0 / 6,0 7,2 / 9,4 / 9,4 9,4 / 13,5 / 13,5 11,9 / 23,3 / 25,2 14,7 / 37,9 / 39,1 16,6 / 50,4 / 56,5 24,0 / 42,2 / 42,2 Bending moment (zinc coated 5.8) M per [Nm] 10,9 21,1 37,1 94,9 185,1 320,0 641,7 Bending moment (stainless steel A4) Spacing and edge distance M per [Nm] 11,9 23,8 42,1 106,2 207,9 359,0 337,6 Spacing distance s cr, N [mm] Edge distance c cr, N [mm] Minimum spacing distance s min [mm] Minimum edge distance c min [mm] Minimum of concrete h min [mm] h ef + 30 mm 100 mm h ef + 2d 0 Installation torque T inst [Nm] ) Values are valid for h ef, min / h ef, stand / h ef, max 2) Increasing factors for non-cracked concrete C30/37 = 1,04, C40/50 = 1,08, C50/60 = 1,10 3) long term temperature / max. short term temperature after installation Fastening in concrete with ResiFIX PY and PY... SF Recommended load F rec in [kn] in non-cracked concrete C20/25 for single anchor without influence of spacing and edge distance. The safety factors are included. Anchor M8 M10 M12 M16 M20 Embedment h ef [mm] Edge distance c cr,n [mm] 1,5 x h ef Fastening in masonry with chemical mortar ResiFIX VY... SF, PY and PY... SF Permissible F per and recommended loads F rec in [kn] for all load directions, installation parameters and unit dimensions. Safety factors included ( M and F ). See DIBt approvals Z /1816 for design and calculations. Anchor rod RESI AST, VA AST Fastenings in solid masonry (without sleeve) M8 *) M10 *) M12 M16 Solid clay brick Mz 12 [kn] 1,7 1,7 1,7 1,7 Solid sand-lime brick KS 12 [kn] 1,7 1,7 1,7 1,7 diameter d 0 [mm] h 0 [mm] Anchorage, anchor rod h ef [mm] Fastenings in hollow masonry (with sleeve) M8 *) M10 *) M12 M16 Sleeve SH SH -100 SH -130 SH SH Hollow clay brick Hlz 4 [kn] 0,3 (0,6) 0,3 (0,6) 0,3 (0,6) 0,3 (0,6) Hlz 6 [kn] 0,4 (0,8) 0,4 (0,8) 0,4 (0,8) 0,4 (0,8) Hlz 12 [kn] 0,8 (1,0) 0,8 (1,0) 0,8 (1,0) 0,8 (1,0) Hollow sand-lime brick KSL 4 [kn] 0,4 (0,6) 0,4 (0,6) 0,4 (0,6) 0,4 (0,6) KSL 6 [kn] 0,6 (0,8) 0,6 (0,8) 0,6 (0,8) 0,6 (0,8) KSL 12 [kn] 0,8 (1,4) 0,8 (1,4) 0,8 (1,4) 0,8 (1,4) Light concrete hollow block Hbl 2 [kn] 0,3 (0,6) **) 0,3 (0,6) **) 0,3 (0,6) 0,3 (0,6) Hbl 4 [kn] 0,6 (0,8) **) 0,6 (0,8) **) 0,6 (0,8) 0,6 (0,8) Concrete hollow block Hbn 4 [kn] 0,6 (0,8) **) 0,6 (0,8) **) 0,6 (0,8) 0,6 (0,8) diameter d 0 [mm] h 0 [mm] Embedment h ef [mm] Bending moment (zinc coated 5.8) M per [Nm] 10,7 21,4 37,4 94,9 Bending moment (stainless steel A4) M per [Nm] 12,1 24,1 42,1 104,2 Spacing and edge distance Spacing (anchor group) a [mm] 100 (Hbl and Hbn = 200) Min. spacing min a [mm] 50 (Hbl and Hbn = 200) Spacing (single anchor) a z [mm] 250 Edge distance a r [mm] 200 for hollow bricks, 250 for solid bricks Edge distance for special applications a r [mm] 50 for hollow bricks, 60 for solid bricks Min. of base material (masorny) h min [mm] 110 Diameter of clearance hole in fi xture d f [mm] Installation torque T inst [Nm] Load values: When anchoring in hollow or perforated masonry the values in parentheses may be used if the hole is made with a rotary drill (hammer switched off). For KSL the outer wall must be min 30 mm. *) The DIBT approvals Z for ResiFIX PY and Z for ResiFIX VY SF include anchor rods M8 and M10; for M12 and M16 recommended loads F rec. **) The DIBT approvals Z for ResiFIX P und Z for ResiFIX VY... SF do not include Hbl 2, Hbl 4 and Hbn 4 Spacing s cr,n [mm] 3,0 x h ef Recommended tension load 50 C / 80 C 1) N rec [kn] 4,5 6,9 9,6 10,8 18,1 Recommended shear load without lever arm for steel 5.8 2) V rec [kn] 5,1 8,6 12,0 22,3 34,9 Embedment h ef Thickness of fixture t fix Embedment h ef Thickness of fixture t fix 1) Long term temperature / short term temperature. Long term concrete temperature is roughly constant over signifi cant periods of time. Short term elevated temperatures are those that occur over brief intervals, e.g. as a result of day / night cycle. 2) Shear load with lever arm acc. Annex C of ETAG 001. d 0 T inst d 0 T inst h 0 = h ef h

Sormat ITH-Pe PRODUCT DATA SHEET. ITH-Pe - POLYESTER BASED RESIN STYRENE FREE. Polyester based injection resin, styrene free. ITH 165 Pe art.

Sormat ITH-Pe PRODUCT DATA SHEET. ITH-Pe - POLYESTER BASED RESIN STYRENE FREE. Polyester based injection resin, styrene free. ITH 165 Pe art. ITH 165 Pe art. 72900 Application in noncracked concrete ITH 300 Pe art. 72940 ITH 410 Pe art. 72941 Content Page Product description 2 Properties and benefits 2 Sample applications 2 Applications and