MODULAR SOLUTIONS. Commercial Registration No /1 Branch of Abela Qatar International, Limited Liability Co. with Capital of QR 1,000,000.
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1 MODULAR SOLUTIONS COMO W.L.L., W L L P.O. P O Box: 14156, Doha, Doha State of Qatar Tel : * Fax: Commercial Registration No /1 Branch of Abela Qatar International, Limited Liability Co. with Capital of QR 1,000, modular.solutions@comoqatar.com Website:
2 TECHNICAL SPECIFICATIONS
3 TECHNICAL SPECIFICATIONS I. GENERAL The standard container for various purposes is suitable for international container transport. It is of appropriate external dimensions and has connections for lifting and fixing or compounding The container is designed as a light construction consisting of floor and roof frames and corner profiles. The construction enables compounding of individual containers in longitudinal and transverse directions without limits. It is also enables compounding container in 2 floors in height (ground floor +first floor), or in 3 floors in height for warehousing of these containers (ground floor + 2 floors). The wainscots of the container are made of light insulation panels and offer pleasant climate in the interior due to their building and physical properties. Used materials are environment friendly. Containers will be delivered as flat-packs (in Trans-packs 660 mm high) with completely preassembled floor (with PVC floor glued over) and ceiling (with all electrical installations build in, such as el. Box, lamps, wires). During transport of trans-packs a steel non-slip insert is placed between each ISO corner to secure containers from sliding. The construction of the trans-pack is solid enough to enable transport and handling by forklift till 4 units at a time. Material shipped inside the trans-pack is packed so as to ensure complete immobility during the transport by all kind of roads. II. BUILDING SPECIFICATION DIMENSIONS (ISO Standard 1161) Basic 20 Container dimensions: External length / inner length m External width / inner width m External height / inner height m / m / m / m
4 STEEL FRAMEWORK Material : Steel profiles in a thickness of 2 to 4mm, steel quality S235 JR (EN 10029) or similar. Surface Working coating : Sand blasting in a quality of Sa 2.5 (ISO 8501), High Solid paint in nominal dry film thickness 120µm (ISO ). Fittings rainwater : 8 corner pieces (dimensions according to ISO standard 1161), pipe in the roof framework. FLOOR Composition External wainscot : flat galvanized (Zn coating 180g/m²) steel sheet metal in a thickness of 0.5mm, and painted (Top side 10µm) Steel sheet metal, in ASTM A653 CS quality. Insulation filling : mineral wool in a thickness of 100mm (EN 13162, reaction to fire acc. To EN Class 1) among steel transverse supports. Steam blockade : PE foil in a thickness of 80µm Cement board in a thickness of 22mm, dry rooms and wet rooms and the corridors. Glued final PVC floor covering in a thickness of 1.5mm (EN 649) and colour in Grey, with welded connections; wet rooms aluminum corner element is placed (it reaches the wall up to a height of 100mm) Permitted loading : 2.00 KN/m² Coefficient of thermal conductivity : k = 0.33 W/m²K CEILING Composition: External /Internal wainscot : flat galvanized, coated metal sheet in the thickness of 0.5mm (Zn coating 180g/m²) and painted (Top-22µm SP, Bottom -8µm) steel sheet metal, in ASTM A653 CS quality, fitted to be slightly convex. Insulation filling : mineral wool in a thickness of 100mm (EN 13162, reaction to fire acc. To EN Class 1) among steel transverse supports. Steam blockade : PE foil in a thickness of 200µm
5 Insulation filling : mineral wool in a thickness of 100mm (EN 13162, reaction to fire acc. To EN Class 1) among steel transverse supports. Steam blockade : PE foil in a thickness of 200µm Inner wainscot in dry rooms : plastic laminated steel sheet thickness of 8mm with a foil in white in white colour; joining of chipboards with PVC profiles E1(EN120) Inner wainscot in wet rooms : metal in a thickness of 0.5mm. shallow profiled, galvanised (180g/m²) and painted steel sheet Meteor water outlet : 4 each of PVC rainwater pipes, diameter 50mm in corner pillars (insulated by mineral wool) Permitted loading : 1.00 KN/m² Coefficient of thermal conductivity : k=0.32 W/m²K FAÇADE WALLS Dry Rooms Façade panels of type FTVGG-60, in-built width 1145mm, total thickness 60mm; CE marked product in accordance to EN 14509:2006/AC:2008. Composition: Outside surface smooth profiled, galvanized (140g/m²) and colour coated (25µm, EN ) steel sheet metal in a thickness of 0.5mm, acc. To EN Insulation filling : mineral wool in a thickness of 60mm, acc to EN 13162, reaction to fire class A1-s1,d0 acc. To EN Inside surface smooth profiled, galvanized (140 g/m²) and painted (25 µm, EN ) steel sheet metal in a thickness of 0.5 mm, acc. To EN Flashing elements in the interior made of galvanized (180g/m²) and painted (Top-18 µm SP, Bottom -8µm) steel sheet metal in a thickness of 0.5mm, in ASTM A653 CS quality. Permitted loading :0.50KN/m² Coefficient of thermal conductivity :U=0.39W/m²K Wet Technical rooms Façade panels of type FTVGG-60, in-built width 1145mm, total thickness 60mm; CE marked product in accordance to EN 14509:2006/AC:2008.
6 Composition: Outside surface smooth profiled, galvanized (140g/m²) and colour coated (25µm, EN ) steel sheet metal in a thickness of 0.5mm, acc. To EN Insulation filling : mineral wool in a thickness of 60mm, acc to EN 13162, reaction to fire class A1-s1, d0 acc. To EN Inside surface smooth profiled, galvanized (180g/m²) and painted (Top-18 µm SP, Bottom - 8µm) steel sheet metal in a thickness of 0.5mm, in ASTM A653 CS quality. DOOR Aluminum, single fold, filled doors, light opening 810/2000 mm, furnished with a cylinder lock with 3 keys. Door frame made of AL painted sheet metal ina thickness of 1.5mm; Door panel 40mm thick, made of Fe painted sheet metal in the AL framework, insulated with polyurethane foam 40mm; Door in White color. Coefficient of thermal conductivity :U=0.45W/m²K PARTITION WALL DOORS Aluminum powder coated doors with the thickness of 40mm and the size of 650*1680mm and with keyless lock. WINDOWS Windows are made of PVC, single fold, in white colour, and of dimensions 885/1200 mm, glazed with insulation double-layer glass in a thickness 4/15/4 mm, with mechanism to open side and top (tilt and turn type) and furnished with PVC rolling shutters. One window is built into one wall panel. Coefficient of thermal conductivity :U=2.9W/m²K CONNECTION KITS (BETWEEN BASIC CONTAINER UNITS) Basic Container units have enclosed all needed material for joining of them together and consist of: Joining Consoles
7 Sealing rubber Floor inserts (Chip wood panel 22mm thick / plywood 18mm thick; PVC floor cover) Ceiling masks (galvanized and painted steel sheet metal; mineral wool) Wall masks (chipboard panel, mineral wool) ELECTRICAL INSTALLATIONS Standard : according to British Standard (BS 7671) Voltage : 230/400 V, 50Hz Network connection : CEE-connection plug / socket, 5-pole, 32 A, 400 V, mounted on the outer wall of the container recessed into top frame in upper corners of a shorter side wall. Inner distribution system : electric distribution box, NyM-J cables of suitable dimensions (6.0 mm², 2.5 mm², 1.5 mm²), surface mounted. Protection : protection power supply FI-switch (40/4E-0,03A), automatic fuses (Bcharacteristics) of suitable power (10A, 16A, 3x20A) Earthing bottom : galvanized connector with a cross clip of dimensions 60 x 60 mm welded on the frame. Fittings : Main distribution ib ti board IP-55 Single fluorescent lights 1x58 W Surface mounted 10A switches 220V Surface mounted sockets 220V (British type), 13A British type 15A surface mounted socket for AC 32A, 5 pole, 380 V industrial socket 01 nos male socket and 01 nos female socket in each container 9V, battery operated, smoke detector Main distribution board with cables, Dome of fluorescent lights, Smoke detector and surface mounted industrial sockets are pre-assembled on the ceiling. 30L, 80L, 500L water heaters, as mentioned in the layout drawings SANITARY INSTALLATIONS Distribution of Sanitary Water : poly-propylene pipes ½ and ¾ (DIN 8077/Din 8078), surface mounted; allowed working pressure max. 4 bar Waste pipe : PVC pipes, diameters 50mm and 110mm, surface-mounted Fittings : Ceramic sink of dimensions 395/340 mm, mounted on the wall, with mixing tap, and mirror 600/400 mm and plastic shelf.
8 Ceramic toilet pan with a PVC toilet seat, low mounted flush tank of 9 l capacity, and toilet hand spray Monolith polyester shower cabin, dimensions 800/800 mm with a PVC curtain and mixing shower tap. Wall mounted ceramic urinal with the dimensions of 380/335 mm and flush valve mounted on the wall. COLOUR, SIGNWRITING Complete steel construction and walls are painted in grey-white colour (RAL 9002). and windows are in white colour. Identification No. on each container, marked in Black colour. Doors MATERIAL AND INSTRUCTIONS FOR ASSEMBLY Como will Provide: Two(2) packs of 310 ml silicon putty in each flat pack 250 ml of grey white colour (RAL 9002) in each flat pack Detailed information manual in English for assembling of the Container with all necessary drawings Instructions for use and maintenance of Containers COMPLIANCE WITH INTERNATIONAL STANDARDS Accredited for the design, manufacture and supply of Containers and roof structures: ISO 9001:2000 Quality Management System ISO 14001:2000 Environmental Management System ISO 18001:1999 Occupational Health and Safety Management System Specification WARRANTY Complete container with all components, including equipment have one (1) year warranty against defects in material or workmanship, under the conditions described in warranty declaration LIFESPAN OF THE CONTAINER The container s effective life span is ten (10) years under normal climatic conditions with regular maintenance. POSSIBILITIES OF CONTAINER MOUNTING On a flat solid surface (one layer of containers)(asphalt, concrete,.) On point foundations (concrete blocks, dimensions approx. 300/400/ mm, 6 each per 24 container and 4 each per 12 container circumferences) COMO Modular Solutions April 2012
9 FIRE TEST MF COMPOSITE PANEL (USED BY COMO) & PIR COMPOSITE PANEL (USED BY OTHERS)
10 COMO MF COMPOSITE PANEL OTHERS PIR COMPOSITE PANEL
11 COMO MF COMPOSITE PANEL OTHERS PIR COMPOSITE PANEL AFTER 20 MINUTES OF THE TEST, THE FIRE AUTOMATICALLY EXTINGUISHES ITSELF AFTER13 MINUTES OF THE TEST, THE FIRE BECOMES INTENSE PRODUCING LOTS OF FUMES THAT REQUIRES A FIRE FIGHTER TO EXTINGUISH IT.
12 PROJECTS OVERVIEW (Amwaj & MEDCO)
13 AMWAJ Catering & Hospitality Division of QP Award extension of QP Dukhan Camp to Award extension of QP Dukhan Camp to Modular Solution. Total of 14,800 SQM Plot Size 700 Man Accommodation Camp
14 MEDCO Site Facilities, NDPP Mesaieed MEDCO Site Facilities, NDPP Mesaieed SN PARTICULARS AREA (SQM) 1 Car Park w/ Shades 1,383 2 Guard House 15 3 Site Office 3,494 4 Mess Hall & Kitchen 1,486 5 Fire Station 35 6 Clinic 89 7 Staff Recreation Senior Accommodation 1,072 9 Labour Accommodation 3, Labour Recreation Outdoor Recreation 1, Mosque Laundry/Pump Room/Workshop Roads 14,576 *Completed turn-key project within 20 weeks from contract award.
15 MEDCO Site Facilities, Layout
16 PROJECTS PHOTO GALLERY
17 MEDCO Project
18 MEDCO Project
19 MEDCO Project
20 MEDCO Project
21 MEDCO Project
22 MEDCO Project
23 MEDCO Project
24 VCUQ Project
25 VCUQ Project
26 VCUQ Project
27 Others.
28 Others.
29 VCUQ cont. Others.
30 Others.
31 Others.
32 COMO W.L.L., P.O. Box: 14156, Doha, State of Qatar Tel : * Fax: Commercial Registration No /1 Branch of Abela Qatar International, Limited Liability Co. with Capital of QR 1,000, modular.solutions@comoqatar.com Website:
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