Series 729 Thermally Broken Hinged Door DESIGNER SERIES THERMAL HEART

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Derek Oliver Newman
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1 Series 729 DESIGNER SERIES THERMAL HEART DATE: NOVEMBER 2009

2 DESIGNER SERIES THERMAL HEART Series 729 KEY FEATURES / PERFORMANCE CHARACTERISTICS Series 729 incorporates ThermalHEART technology giving a true wide thermal break between the outside and inside faces. WERS (Window Energy Rating System) data shows that using the same IGU in a ThermalHEART door is 32% more efficient than a standard non-thermally broken door. A major advantage with ThermalHEART in cold climates is the reduction in internal condensation. This saves potential damage to timber reveals and floor finishes. ThermalHEART is also suitable for hot climates - ThermalHEART Windows and Doors will help to reduce the cooling load on air conditioning units in hot climates. We offer ThermalHEART in a range of stocked colours including dual colour ClearMIST (Clear anodised external with Surfmist powder coat internal). The doors have been tested for compliance with the relevant Australian Standards and achieved a high water resistance of 380Pa for external swing doors and 150Pa water resistance for internal opening doors, this makes the product suitable for most residential applications. Low air infiltration, makes the product suitable for air conditioned buildings. Series 729 Thermal HEART Hinged Door internal view The extra strong door stiles allow over size door panels to be fabricated, refer Pascal rating tables later in these notes. Sharp square external glazing beads are standard. 100mm frame and transom have a soft 2mm internal radius. Maximum Panel Height* Maximum Panel Width* Maximum Glass Thickness 2600mm 900mm 32mm * Subject to individual site conditions and wind loads. Contact AWS Technical Support for more information, techsupport@awsaustralia.com.au TYPICAL CONFIGURATIONS

3 Series 729 SOUND REDUCTION A number of glass combinations have been tested in a similar door system. Panel stiles were fitted with co-extruded Santoprene fin seals. Glass Description 6.38mm Laminated glass 31dB(A) RW32 19mm Insulating glass unit 32dB(A) RW33 HOW TO SPECIFY SYSTEM NAME Vantage Series 729 Thermal HEART Hinged DOOR FINISH Powder Coat Anodised DESIGNER SERIES THERMAL HEART WERS RATINGS Double Glazed Glass Description COOLING HEATING Uw SHGCw Tvw Inf 4AZ/10Gap/4EA 67% 39% Clr/10Ar/4EA 55% 50% Clr/10Gap/4Clr 50% 44% Clr/10Gap/4EA 55% 48% Clr/8Gap/5Clr 51% 43% EG/8Ar/5EA 67% 39% Clr/12Gap/6Clr 52% 44% EG/12Gap/6Clr 65% 33% Clr/12Gap/6EA 56% 48% EG/12Gap/6EA 69% 36% COLOUR Select from the ThermalHEART range of approved powder coat or anodising colours. Dual colour options available. GLASS Specify thickness 32mmSpecify thermal performance where applicable (Uv & SHGC) Specify acoustic performance where applicable (RW) HARDWARE Refer to hardware selection guide for compatible options 2D & 3D CAD FILES AVAILABLE GO TO: > CAD & Revit 3D Files CAD file: DWG or DXF VAN_729 MORE INFORMATION For the latest updates regarding this product visit our website Specification Assistance Need help specifying this product? call techsupport@ and our awsaustralia.com.au qualified technical and advisors our will qualified assist technical you with product advisors selection will assist and you specification with product for your selection project and specification for your project. PAGE 301

4 DESIGNER SERIES THERMAL HEART Series 729 SPECIFIERS CHECKLIST SCALE: Not all hinged doors are the same. If you want your doors to perform, keep the elements on the outside where they belong and operate smoothly for years to come, there are some things you should check/compare when choosing your supplier - compare us with the others. FEATURE Series 729 Opposition True thermal break The Vantage Series 729 hinged door frame and panels are thermally broken. Thick Insulating Glass Units (IGU s) The Vantage Series 729 hinged door will accept very thick IGU s up to 32mm thick. Matching fixed sidelights and awning overlights will also accept glass up to 32mm thick. YES YES Will the hinged door keep the water out - has it been tested? The Vantage Series 729 hinged door has been successfully tested to keep water out. Open out door will resist up to 380Pa of water. Open in door will resist up to 150Pa of water. Is the product suitable for air-conditioned apartments? Very low air infiltration makes the product ideal for air-conditioned buildings. Are the door stiles strong enough to support the glass? Doors are hinged off heavy duty double tubular jamb with thickened webs where hinges attach. If the jamb is not strong enough nothing you can do in the future will make the door perform. Many of our competitors hang doors off sections not much stronger than our window sections, this usually results in the doors dropping and/or the failure of hinge fixings. Rebated door meeting stiles Rebated door stiles give flush appearance where two doors meet and provide superior weather protection. These rebated stiles ensure water is kept out. Are the door panel sections strong enough? We have deliberately designed the door sections to suit high quality hardware and be capable of supporting the double glazing without sagging. There is no value hanging a flimsy door panel in the opening if it won t stand the test of time as hinged doors are subjected to far more abuse than sliding doors. YES YES YES YES YES Are parliament type hinges available? Parliament hinges allow external swing doors to be opened up 180 back against the wall. On pairs of doors is the lock keeper concealed? Concealed lock keeper specially designed to fit in the cavity on the leading edge of the lazy side door and eliminates unsightly holes milled in the aluminium for latch and lock bolt. This recessed keeper plus the rebated stile makes it extremely difficult for intruders to access the latch and bolt for forced entry. High quality hardware Heavy duty custom hinges designed to suit the door and frame without having to fit shims etc. Custom lock keepers remove the need for ugly shims and cutouts in the stiles & frame. Specially designed backing plates at the four corner joints of the door. These take the sloppiness out of corner joints and make sure that the door stays rigid and square. Compare our door with others available and you will see what we mean about strength and rigidity. Co-extruded Santoprene door stop seals as standard. Custom colour matched or 316 marine grade stainless steel lever lock hardware available. High security Lever Compression Locking (4 point locking) standard on Series 729. YES YES YES

Series 729 DESIGN FEATURES We offer both external and internal opening hinged doors that have been designed to complement our other thermal products.

WERS (Window Energy Rating System) data shows that using the same IGU in a ThermalHEART door is 32% more efficient than a standard non-thermally broken door.

5 Series 729 DESIGN FEATURES We offer both external and internal opening hinged doors that have been designed to complement our other thermal products. Series 729 incorporates ThermalHEART technology giving a true wide thermal break between the outside and inside faces. WERS (Window Energy Rating System) data shows that using the same IGU in a ThermalHEART door is 32% more efficient than a standard non-thermally broken door. A major advantage with ThermalHEART in cold climates is the reduction in internal condensation. This saves potential damage to timber reveals and paint finishes. ThermalHEART is also suitable for hot climates - Thermal Heart Windows and Doors will help to reduce the cooling load on air conditioning units in hot climates DESIGNER SERIES THERMAL HEART We offer ThermalHEART in a range of stocked colours including dual colour ClearMIST contact your local Vantage fabricator for details. The doors have been tested for compliance with the relevant Australian Standards and achieved a high water resistance of 380Pa for external swing doors and 150Pa water resistance for internal opening doors, this makes the product suitable for most residential applications. Low air infiltration, makes the product suitable for air conditioned buildings. The extra strong door stiles allow over size door panels to be fabricated, refer Pascal rating tables later in these notes. Sharp square external glazing beads are standard. 100mm frame and transom have a soft 2mm internal radius. Doors can be fitted with a variety of custom lever sets (ICON or MIRO ) with Lever Compression Lock (LCL) motor as standard. After closing the door panel you can lift the handle to activate the compression feature. This throws bolts into head and sill and deploys the central locking bolt. The individual features of both furniture sets are shown later in this section. ICON lever sets are only available in 316 Stainless steel finish. The door frame is compatible (appearance, strength and performance) with the high performance ThermalHEART bi-fold doors and matches the ThermalHEART awning window. We have light and heavy 180 couplers that will join windows to doors without unsightly rivets or screws while maintaining the thermal break. Fixed highlights/sidelights use the matching Series 726 fixed frame. The glazing beads are the same as adjoining door panels. Panels are hung on heavy duty custom hinges, refer details later in this section. We also offer custom parliament hinges for external swing doors that allow the panel to lay back against the wall, refer details later in this section. Panels and sidelights will accept a variety of glass thicknesses from 4mm single panes to 32mm insulating glass units. All of the important features are shown in full colour at: PAGE 303

6 DESIGNER SERIES THERMAL HEART Series 729 TYPICAL CONFIGURATIONS Standard lock Lever latch set (key both sides) Type. 'LEH' (external swing) Type. 'LIH' (internal swing) Type. 'REH' (external swing) Type. 'RIH' (internal swing) Type. 'EHH' (external swing) Type. 'IHH' (internal swing) Optional 76mm Chair rail can be applied through door. Optional Sidelight created by coupling Series 726 Fixed light to door frame with thermally broken 'I' coupler. S = Serviceability limit state (deflection = L/150). U = Ultimate strength limit state (factored yield strength = 104 MPa). These tables have been calculated using nominal section properties. A typical assembly has been tested as per the requirements of AS2047, Ultimate strength rating has been limited to 4500 Pa Serviceability ratings were restricted by the maximum water resistance (380Pa) achieved on this product. Frame Sizes Ratings O/A Height O/A Width Serviceability Serviceability Ultimate mm mm 1/150 1/ Pa 1916 Pa 4500 Pa Pa 1722 Pa 4416 Pa Pa 1649 Pa 4453 Pa Pa 1479 Pa 3986 Pa Pa 1429 Pa 4045 Pa Pa 1280 Pa 3616 Pa Pa 1247 Pa 3691 Pa Pa 1116 Pa 3296 Pa Pa 1095 Pa 3382 Pa Pa 979 Pa 3018 Pa Pa 967 Pa 3111 Pa Pa 863 Pa 2774 Pa Wind Ratings (Pa) Meeting stiles.

7 Series 729 LIMITATIONS Panel Width Panel Height Maximum French Door Panel Sizes with Cast Hinges Hinge quantity 3. hinges - height less than or equal to 2200mm 4. hinges - height greater than to 2200mm. Maximum weight with 3. hinges 45 kg with 4. hinges 60 kg Maximum panel width Maximum panel height 900mm 2600mm - Will vary depending on weight and wind load. with Parliament Hinges Maximum weight with 3. hinges 50 kg with 4. hinges 60 kg Maximum panel width Maximum panel height 900mm 2600mm - Will vary depending on weight and wind load. DESIGNER SERIES THERMAL HEART Note: ThermalHEART hinged doors are fitted with multi-point locking Lever Compression Locks as standard. Most of the features on this product can be seen in full colour on our web site: PAGE 305

8 DESIGNER SERIES THERMAL HEART Series 729 INTERNAL SWING- VERTICAL SECTION INTO BRICK VENEER WALL 12mm Gap to allow for wall settlement. 19mm Timber reveal. Thermally broken frame and door rail. Small radius corners on frame edge to suit modern paint finishes. Stud Opening Height O/A Frame Height 46mm thick beaded door panel with 24mm Insulating Glass Units (IGU). Co-extruded Santoprene door stop on all four sides. Seal door sill to weather bar at this location. Drainage holes into sump area. Co-extruded Santoprene anti blow back valve. Drainage holes into sump area. Continuous PVC door sill to tile seal. 25 x 25 x 3 Angle weather bar fixed and sealed to slab. This angle also acts as a tile stop

Series 729 INTERNAL SWING FEATURES The perimeter frame has been designed to match any adjoining fixed or awning frames. The frames are all 100mm wide.

9 Series 729 INTERNAL SWING FEATURES The perimeter frame has been designed to match any adjoining fixed or awning frames. The frames are all 100mm wide. The thermal break is maintained through frame and door panel. Low line splayed sill / threshold with inbuilt drainage sump. Internal swing doors can be fitted with custom flydoor adaptor on the outside. This adaptor allows us to secretly fit screen doors in front of the main glass door. DESIGNER SERIES THERMAL HEART The adaptor spaces the flydoor the right distance away from the glass door panel to suit the custom lever sets (ICON and MIRO ). We have tested this internal swing door for compliance with relevant Australian Standards achieving: 150Pa water resistance air infiltration. The low air infiltration, makes the product suitable for air conditioned buildings and this is what we need on products designed for thermal transmission reduction. WERS Rated product. The extra strong door stiles allow over size door panels to be fabricated, refer Pascal rating tables earlier in these notes. PAGE 307

10 DESIGNER SERIES THERMAL HEART Series 729 INTERNAL SWING - HORIZONTAL SECTION Height adjustable buildingin 450mm max. cts., this may be reduced in higher wind load areas. Brick opening and O/A Frame Width Cavity brick wall Custom extruded heavy duty hinge designed to nest into frame and door stile. CAD file: DWG VAN_729 Stud Opening Width O/A Frame Width 28 Co-extruded Santoprene door stop on all four sides. Custom extruded heavy duty hinge designed to nest into frame and door stile. 19mm Timber reveal. Brick veneer wall Brick veneer construction

Series 729 HARDWARE MAKES THE DIFFERENCE Standard Hinge Designed to allow door panels to open 90 when installed into brick veneer or cavity brick walls.

Hinge frame leaf fixed through reinforced portions of frame and stile with 10# countersunk stainless steel self tapping screws. DESIGNER SERIES THERMAL HEART Custom extruded hinge.

11 Series 729 HARDWARE MAKES THE DIFFERENCE Standard Hinge Designed to allow door panels to open 90 when installed into brick veneer or cavity brick walls. The hinge leaves nest into the frame and stile removing the need for unsightly shims, maximise strength and to ensure that the gap between frame and stile is maintained. Hinge frame leaf fixed through reinforced portions of frame and stile with 10# countersunk stainless steel self tapping screws. DESIGNER SERIES THERMAL HEART Custom extruded hinge. finishes available: Clear anodised Pearl white Surfmist AWS Silver Special paint Hinge quantity 3. hinges - height less than or equal to 2200mm 4. hinges - height greater than 2200mm. Maximum weight with 3. hinges 45 kg with 4. hinges 60 kg Maximum panel width Maximum panel height 900mm 2600mm - Will vary depending on weight and wind load. Table 12.2 Wind Scale: Ratings Not to scale (Pa) Heavy transom. PAGE 309

12 DESIGNER SERIES THERMAL HEART Series 729 EXTERNAL SWING - VERTICAL SECTION INTO BRICK VENEER WALL 12mm Gap to allow for wall settlement. Thermally broken frame and door rail. 2mm radius corners on frame edge to suit modern paint finishes. Stud Opening Height O/A Frame Height 46mm thick beaded door panel with 24mm Insulating Glass Units (IGU). Seal door sill to structure at this location. Co-extruded Santoprene door stop on all four sides. We recommend recessing the sill completely into the floor finish as detailed. Continuous PVC door sill to tile seal CAD file: DWG VAN_729

13 Series 729 EXTERNAL SWING DOOR - FEATURES The perimeter frame has been designed to match adjoining ThermalHEART bi-fold, sliding or awning frames. The frames are all 100mm wide. The thermal break is maintained through frame and door panel. Full perimeter high performance frame. We have tested this external swing door for compliance with relevant Australian Standards achieving: 380Pa water resistance air infiltration. DESIGNER SERIES THERMAL HEART The low air infiltration, makes the product suitable for air conditioned buildings and this is what we need on products designed for thermal transmission reduction. The significantly higher water resistance number makes this door ideal for exposed locations. WERS rated product. The extra strong door stiles allow over size door panels to be fabricated, refer Pascal rating tables earlier in these notes. We recommend that the sill is completely recessed into the floor. Table 12.2 Wind Scale: Ratings Not to scale (Pa) Heavy transom. PAGE 311

14 DESIGNER SERIES THERMAL HEART Series 729 EXTERNAL SWING - HORIZONTAL SECTION Custom extruded heavy duty hinge designed to nest into frame and door stile. Brick opening and O/A Frame Width Cavity brick construction Height adjustable buildingin 450mm max. cts., this may be reduced in higher wind load areas. CAD file: DWG VAN_729 Stud Opening Width O/A Frame Width 28 Co-extruded Santoprene door stop on all four sides. Aquamac edge door stile seal. Custom extruded heavy duty hinge designed to nest into frame and door stile. 19mm Timber reveal. Brick veneer installation Hinged door Brick veneer construction

15 Series 729 HIGHLIGHT COUPLER Highlight Couplers We have thermally broken couplers that will join awning frame to hinged, bi-fold or sliding doors as shown below. Typical strength examples: With an awning frame 600mm high over a door 2400mm high by 3600mm wide Standard coupler would rate 1618Pa Serviceability (1/150) 2688Pa Ultimate. Heavy coupler would rate 2529Pa Serviceability (1/150) 4688Pa Ultimate. Extra Heavy coupler would rate 3333Pa Serviceability (1/150) 5000Pa Ultimate. From this you can see that the standard coupler would suit most projects and the heavy coupler would get used on wider bi-fold or sliding doors. DESIGNER SERIES THERMAL HEART Awning highlight O/A Frame Door Window Service Service Ultimate Width Lowlight Highlight 1/150 1/180 mm mm mm CAD file: DWG VAN_729 Hinged door Bi-fold door PAGE 313

16 DESIGNER SERIES THERMAL HEART Series 729 OPTIONAL SCREEN DOOR EXTENDER Optional Screen Door Extender We can secretly fit a flydoor extender to Series 729 frame as detailed on this page. The extender is rebated to accept 19mm thick hinged flydoor. Co-extruded Santoprene bulb seal keeps the screen door off the extender frame prevents metal to metal contact.

Series 729 HARDWARE MAKES THE DIFFERENCE Standard Hinge Designed to allow door panels to open 90 when installed into cavity brick or brick veneer walls.

17 Series 729 HARDWARE MAKES THE DIFFERENCE Standard Hinge Designed to allow door panels to open 90 when installed into cavity brick or brick veneer walls. The hinge leaves nest into the frame and stile removing the need for unsightly shims, maximise strength and to ensure that the gap between frame and stile is maintained. Hinge frame leaf fixed through reinforced portions of frame and stile with 10# countersunk stainless steel self tapping screws. DESIGNER SERIES THERMAL HEART Hinge quantity 3. hinges - height less than or equal to 2200mm 4. hinges - height greater than 2200mm. Maximum weight with 3. hinges 45 kg with 4. hinges 60 kg Maximum panel width Maximum panel height 900mm 2600mm - Will vary depending on weight and wind load. Alternative sill illustrated Custom extruded hinge. finishes available: Clear anodised Pearl white AWS Silver Special paint PAGE 315

DESIGNER SERIES THERMAL HEART Series 729 HARDWARE MAKES THE DIFFERENCE Parliament Hinge Designed to allow door panels to open 180 and lay back against the wall as detailed.

The hinge leaves nest into the frame and stile removing the need for unsightly shims, maximise strength and to ensure that the gap between frame and stile is maintained.

18 DESIGNER SERIES THERMAL HEART Series 729 HARDWARE MAKES THE DIFFERENCE Parliament Hinge Designed to allow door panels to open 180 and lay back against the wall as detailed. Hinge fixed on two planes to both frame and stile with 10# countersunk stainless steel self tapping screws. The hinge leaves nest into the frame and stile removing the need for unsightly shims, maximise strength and to ensure that the gap between frame and stile is maintained. Frame thickened at hinge fixing location Custom extruded hinge. Finishes available: Clear anodised Pearl white AWS Silver Special paint Alternative sill illustrated Hinge quantity 3. hinges - height less than or equal to 2200mm 4. hinges - height greater than to 2200mm. Maximum weight with 3. hinges 50 kg with 4. hinges 60 kg Maximum panel width Maximum panel height 900mm 2600mm - Will vary depending on weight and wind load.

Series 729 HARDWARE MAKES THE DIFFERENCE Standard ICON Lever Compression Lock Finishes available: 316 Stainless steel Notes: Four point locking has the centre latch tongue and throw bolt plus shoot

19 Series 729 HARDWARE MAKES THE DIFFERENCE Standard ICON Lever Compression Lock Finishes available: 316 Stainless steel Notes: Four point locking has the centre latch tongue and throw bolt plus shoot bolts top and bottom. To activate the lever compression (multi-point locking) feature turn the internal lever handle vertical, this activates the central locking tongue and pushes the shoot bolts into head and sill keeper. DESIGNER SERIES THERMAL HEART Turning the key locks the central bolt and the top and bottom shoot bolts into position. PAGE 317

DESIGNER SERIES THERMAL HEART Series 729 HARDWARE MAKES THE DIFFERENCE Double hollow perimeter frame is strong enough to support hinges and lock keepers.

20 DESIGNER SERIES THERMAL HEART Series 729 HARDWARE MAKES THE DIFFERENCE Double hollow perimeter frame is strong enough to support hinges and lock keepers. Custom moulded nylon lock keeper secured to frame with countersunk stainless steel screws. Stainless steel rod tips standard. The multi-point Lever Compression Lock is standard on Series 729 doors. 316 Stainless steel levers and face plates.

Series 729 HARDWARE MAKES THE DIFFERENCE Alternative MIRO Lever Compression Lock Finishes available: Black Pearl white Primrose AWS Silver Special paint Notes: Four point locking has the centre latch

21 Series 729 HARDWARE MAKES THE DIFFERENCE Alternative MIRO Lever Compression Lock Finishes available: Black Pearl white Primrose AWS Silver Special paint Notes: Four point locking has the centre latch tongue and throw bolt plus shoot bolts top and bottom. DESIGNER SERIES THERMAL HEART To activate the lever compression (multi-point locking) feature turn the internal lever handle vertical, this activates the central locking tongue and pushes the shoot bolts into head and sill keeper. Turning the key locks the central bolt and the top and bottom shoot bolts into position. PAGE 319

22 DESIGNER SERIES THERMAL HEART Series 729 HARDWARE MAKES THE DIFFERENCE Double hollow perimeter frame is strong enough to support hinges and lock keepers. Stainless steel rod tips standard. Custom moulded nylon lock keeper secured to frame with countersunk stainless steel screws. The multi-point Lever Compression Lock is standard on Series 729 doors.

Series 729 HARDWARE MAKES THE DIFFERENCE Rebated French Meeting Stiles Custom co-extruded seals on the inside and outside edge of stile combination.

23 Series 729 HARDWARE MAKES THE DIFFERENCE Rebated French Meeting Stiles Custom co-extruded seals on the inside and outside edge of stile combination. This dramatically reduces air infiltration and water penetration. DESIGNER SERIES THERMAL HEART The lock nests into the lock stile. The custom lock keeper nests into keeper stile. Keeper fixings are covered with snap-on covers. PAGE 321

This keeps the doors at the right tension against door to frame perimeter seals. Custom moulded nylon keepers.

24 DESIGNER SERIES THERMAL HEART Series 729 HARDWARE MAKES THE DIFFERENCE The custom bolt guides ensure that shoot bolts strike the keeper in the right location. This keeps the doors at the right tension against door to frame perimeter seals. Custom moulded nylon keepers. Moulded bolt guides nest snugly into the door meeting stiles. Flat spots on the bolt guides and the bolt tips prevent movement in the bolt projection after adjustment. Stainless steel bolt tips.

D E S I G N E R S E R I E S

D E S I G N E R S E R I E S Photo courtesy of MidCity Windows DATE: NOVEMBER 2009 REPLACES: AUGUST 2003 KEY EATURES / PERORMANCE CHARACTERISTICS Scale: not to scale Tested for compliance with the relevant Australian Standards. Achieves