Installation instructions Last updated: 11/2015 Page 1

Transcription

1 Installation instructions Fibre-free fire stop system made of special mortar for electrical cables and lines of all types, electrical installation pipe and waveguides as well as combustible and/or non-combustible pipe. Fire resistance classes EI 30, EI 45, EI 60 and EI 90 compliant with EN in accordance with classification reports no. : /14/Z00NP, KB 3.2/ , KB 3.2/ and ETA-13/0821 PYRO-SAFE CT Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Installation instructions Last updated: 11/2015 Page 1

2 Table of contents Thema Preliminary Remarks / Overview Target group; Use of the manual; safety information Field of application (Scope; Structural elements) Fire resistance classes according to Classification report No /13/Z00NP Field of application (structural elements, thicknesses; dimensions) Seite Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015) Allowed services Cable Rohre (brennbar, nichtbrennbar) Further allowed services PYRO-SAFE CT CableTube - future retrofitting Spacing regulations cables pipes (combustible, non-combustible) NanoSUN² double solar pipes, speed pipes PE lines (for glass fibre cables), HVAC split line combinations, Hydraulic hose Used products Regulations Rules over the first cable/pipe supports Regulations and variants for implementation Fire protection measures Cable pipes (combustible, non-combustible) NanoSUN² double solar pipes, speed pipes PE lines (for glass fibre cables), HVAC split line combinations, Hydraulic hose PYRO-SAFE CT Cable Tube Future retrofitting with PYRO-SAEF CT General installation steps Declaration of performance 40 Installation instructions Last updated: 11/2015 Page 2

3 1. Preliminary remarks / Overview 1.1 Target group The installation instructions are intended solely for personnel trained in fire protection. 1.1 Use of the instructions Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Read through these installation in their entirety before beginning work. Pay particular attention to the following safety instructions. The authorisation holder assumes no liability for damage caused by failure to comply with these instructions. Figures appear as examples only. Your installation results may differ in appearance. 1.1 Safety instructions Refer to the safety data sheets when processing the fire protection compound Personal protective equipment: Breathing protection - Dust mask If the exposure limit values are exceeded (e.g. can happen when mixing), use particle-filtering half mask FFP 1 (white). Hand protection - Protective gloves Wear waterproof, abrasion- and alkali-resistant nitrile gloves. Eye protection - Wear safety goggles. Body protection - Wear protective clothing. Safety instructions for the installation of floor penetration seals: The area underneath the floor penetration seal must be cordoned off against entry (warning cordoning tape and sign) during the mortaring and during the curing time (28 days): Warning against possible falling objects, do not enter area, mortaring work in floor component openings! The contractor for the manufacture of floor penetration seals must inform the client in writing (for sending to the constructors or duly appointed representative) that, after the manufacture of the fire penetration seals in floors, they must be secured on site against loading by suitable measures (e.g. by a safety fence or by covering by means of a grating), in particular against being entered. Installation instructions Last updated: 11/2015 Page 3

4 1.2 Field of application The PYRO-SAFE Novasit BM combination penetration seal with mortar seal of the wall or floor recess with belong to the "mortar" product type in accordance with ETAG and is evaluated accordingly. The fireproof mortar is evaluated and classified as lightweight masonry mortar in accordance with 998-2:2010 Reaction to fire is classified as A1 in accordance with EN fire resistance Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). PYRO-SAFE Novasit BM exactly fulfils the requirements of class EI 120 for cable, EI 120-U/U or EI 120-U/C for plastic pipes and EI 120-C/U for metal pipes in accordance with EN The pipe end configuration -U/U covers also all other possible endings (C/U, U/C and C/C) in accordance with EN The pipe end configuration U/C also covers the configuration C/C in accordance with EN The U/C configuration is also valid for C/U and -C/C in accordance with EN When installed in walls or floors with a lower fire resistance duration, the fire resistance duration of the penetration is also reduced to that of the fire resistance class of the wall or floor. Release of dangerous substances None Durability and serviceability The durability of must be assessed in compliance with the provisions applicable at the mortar s intended place of use PYRO-SAFE Novasit BM can be subjected to the conditions of inside rooms with and without exposure to moisture, without substantial changes to the fire protection characteristics being expected. 1.2 Components Solid walls made of masonry, concrete, reinforced concrete, porous concrete, ceramic bricks, hollow bricks or air bricks with a density 600 kg/m³. The walls must be correspondingly rated for the required fire resistance class in accordance with EN Solid floors made of concrete, reinforced concrete with a density of 1700 kg/m³. The walls must be correspondingly rated for the required fire resistance class in accordance with EN Installation instructions Last updated: 11/2015 Page 4

5 1.3 Fire resistance classes for wall and floor partition Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Fire resistance class Wall Floor Measures Fire resistance classes* EI 30 EI 45 EI 60 EI 90 EI 120 EI 30 EI 45 EI 60 EI 90 EI 120 Cable, cable bundles and cable trays without fire protection wrap Cable Ø 21 mm - Cable Ø > 21 mm up to 50 mm 240 mm partition thickness - Cable Ø > 50 mm up to 80 mm 240 mm partition thickness - - Single-core-non-sheathed cables (wires, Ø 24 mm) - Cablebundle Ø 60 mm - Cablebundle Ø 100 mm Cablebundle Ø 100 mm 240 mm partition thickness Cable, cable bundles and cable trays with fire protection wrap PYRO-SAFE DG-CR 1.5 Cable Ø 21 mm up to 50 mm 1-layer, 125 mm - Cable Ø > 21 mm up to 50 mm 2-layer, 200 mm Cable Ø > 50 mm up to 80 mm 1-layer, 125 mm Cable Ø > 50 mm up to 80 mm 2-layer, 200 mm Cablebündel Ø 100 mm 1-layer, 125 mm Rigid electrical installation conduit (conduit) with fire protection wrap PYRO-SAFE DG-CR 1.5 made of steel up to Ø 16 mm 1-layer, 125 mm mado of plastic up to Ø 16 mm 1-layer, 125 mm Non-combustible pipes made of copper with KLIMAROCK non-combustible insulation Outside pipe-ø 15.0 mm 250 mm x 20 mm 3 x outside pipe-ø 15.0 mm 500 mm x 30 mm x outside pipe-ø 22.0 mm 500 mm x 30 mm mm < outside pipe-ø 28.0 mm 500 mm x 20 mm 28.0 mm < outside pipe-ø 42.0 mm 500 mm x 30 mm 42.0 mm < outside pipe-ø 54.0 mm 500 mm x 40 mm 54.0 mm < outside pipe-ø 88.9 mm 750 mm x 60 mm 88.9 mm < outside pipe-ø mm 1000 mm x 30 mm + Klimarock 500 mm x 30 mm Non-combustible pipes made of copper with Conlit U non-combustible insulation Outside pipe-ø 15.0 mm 250 mm x 22.5 mm 2 x outside pipe-ø 22.0 mm 500 mm x 19 mm mm < outside pipe-ø 28.0 mm 500 mm x 26 mm 15.0 mm < outside pipe-ø 42.0 mm 500 mm x 19 mm mm < outside pipe-ø 54.0 mm 500 mm x 38 mm 54.0 mm < outside pipe-ø mm 1000 mm x 38 mm 28.0 mm < outside pipe-ø 88.9 mm 750 mm x 30 mm + Klimarock 500 mm x 30 mm Non-combustible pipes made of copper with Armaflex Protect combustible insulation Outside pipe-ø 28.0 mm 250 mm x 25 mm outside pipe-ø 28.0 mm 500 mm x 26 mm - 51 mm outside pipe-ø > 28.0 mm bis 88.9 mm 500 mm x 25 mm outside pipe-ø > 28.0 mm bis 88.9 mm 1000 mm x 26 mm - 51 mm 1000 mm x 26 mm - 52 mm + outside pipe-ø 88.9 mm bis mm Klimarock 500 mm x 40 mm Installation instructions Last updated: 11/2015 Page 5

6 1.3 Fire resistance classes for wall and floor partition Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Fire resistance class Measures Wall Floor Fire resistance classes* EI 30 EI 45 EI 60 EI 90 EI 120 EI 30 EI 45 EI 60 EI 90 EI 120 Non-combustible pipes made of steel, stainless steel or cast iron with KLIMAROCK non-combustible insulation Outside pipe-ø 15.0 mm 250 mm x 20 mm 15.0 < outside pipe-ø 28.0 mm 500 mm x 20 mm 28.0 < outside pipe-ø 42.0 mm 500 mm x 30 mm 42.0 < outside pipe-ø 54.0 mm 500 mm x 40 mm 54.0 < outside pipe-ø 88.9 mm 750 mm x 60 mm 88.9 < outside pipe-ø mm 500 mm x 40 mm < outside pipe-ø mm 1000 mm x 40 mm < outside pipe-ø mm 1000 mm x 40 mm + Klimarock 500 mm x 30 mm Non-combustible pipes made of steel, stainless steel or cast iron with Conlit U non-combustible insulation Outside pipe-ø 15.0 mm 250 mm x 22,5 mm 15.0 < outside pipe-ø 28.0 mm 500 mm x 26 mm 15.0 < outside pipe-ø 42.0 mm 500 mm x 19 mm < outside pipe-ø 54.0 mm 500 mm x 38 mm 54.0 < outside pipe-ø mm 1000 mm x 38 mm 28.0 < outside pipe-ø 88.9 mm 750 mm x 30 mm + Klimarock 500 mm x 30 mm < outside pipe-ø mm 1000 mm x 40 mm < outside pipe-ø mm 1000 mm x 40 mm + Klimarock 500 mm x 40 mm < outside pipe-ø mm 1000 mm x 40 mm + Klimarock 500 mm x 40 mm - Non-combustible pipes made of steel, stainless steel or cast iron with Armaflex Protect combustible insulation Outside pipe-ø 28.0 mm 250 mm x 25 mm Outside pipe-ø 28.0 mm 500 mm x 26 mm - 51 mm 28.0 < outside pipe-ø 88.9 mm 500 mm x 25 mm 28.0 < outside pipe-ø 88.9 mm 1000 mm x 26 mm - 51 mm 88.9 < outside pipe-ø mm 1000 mm x 26 mm - 52 mm + Klimarock 500 mm x 40 mm < outside pipe-ø mm 1000 mm x 52 mm < outside pipe-ø mm 1000 mm x 26 mm - 51 mm NanoSUN² double solar pipes (u/u) with intumescent wrap PYRO-SAFE DG-CR 1.5 DN16 and DN 25 1-layer, 125 mm DN40 1-layer, 125 mm DN40 1-layer, 125 mm + Klimarock 250mm x 30 mm * Pipe end configuration: C/U Installation instructions Last updated: 11/2015 Page 6

7 1.3 Fire resistance classes for wall and floor partition Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Fire resistance class Wall Floor Measures Fire resistance classes* EI 30 EI 45 EI 60 EI 90 EI 120 EI 30 EI 45 EI 60 EI 90 EI 120 Combustible pipes made of PVC-U, PVC-C, PP-H with intumescent wrap PYRO-SAFE DG-CR BS Outside pipe-ø 50 mm (U/U) 1-layer, 100 mm 50 mm < outside pipe-ø 80 mm (U/U) 2-layer, 100 mm 80 mm < outside pipe-ø 110 mm (U/U) 3-layer, 100 mm 110 mm < outside pipe-ø 135 mm (U/C) 4-layer, 100 mm 135 mm < outside pipe-ø 160 mm (U/C) 5-layer, 100 mm HVAC split line combinations** with intumescent wrap PYRO-SAFE DG-CR 1.5 Pipe 1/pipe 2 outside Ø 6 mm/10 mm + PE-100 outside-ø 25 mm, t 1,9-3,5 mm 2-layer, 125 mm Pipe 1/pipe 2 outside -Ø 6-10 mm/10-18 mm + PE-100 outside-ø 25 mm, t 1,8 mm" 2-layer, 125 mm Pipe 1/pipe 2 outside -Ø 6-10 mm/10-18 mm + PE-100 outside-ø 25 mm, t 1,9-3,5 mm 2-layer, 125 mm - speed pipe bundled or single pipes, with or w/o glass fibre or micro cable; with intumescent wrap PYRO-SAFE DG-CR 1.5 max. 24 Stk. outside pipe-ø 7 max. 7 Stk. outside pipe-ø 10 1-layer, 125 mm max. 5 Stk. outside pipe-ø 12 Hydraulic hoses also with wire braid reinforcement up to Ø da 55,9 x t 8,0 up to 9,0 mm (e.g. hydraulic hoses for elevators) with additional cables 1-layer, 125 mm + Klimarock 250mm x 20 mm Retrofitting with PYRO-SAFE CT Cable Tube Cable Ø 21 mm Cable Ø > 21 mm up to 50 mm Cablebundle Ø 107 mm with Cable Ø 21 mm Retrofitting with PYRO-SAFE CT Cable Tube 200 Cable Ø 21 mm - - Cable Ø > 21 mm bis 50 mm Cablebundle Ø 107 mm with Cable Ø 21 mm - - Electrical instalation conduit bundle Ø 107 mm with electrical instalation conduits Ø 16 mm - Ø 32 mm with or without Cable Ø 21 mm Retrofitting with PYRO-SAFE CT Cable Tube300 Cable Ø 21 mm Cable Ø > 21 mm bis 50 mm Cable Ø > 50 mm bis 80 mm Cablebundle Ø 107 mm mit Cable Ø 21 mm Electrical instalation conduit bundle Ø 107 mm with electrical instalation conduits Ø 16 mm - Ø 32 mm with or without Cable Ø 21 mm - PVC-U pipes with outside-ø 20 mm x th 1.5 mm up to Ø 32 mm x th 2.4 mm ** combined lines for split HVAC-units with twin or single copper pipe and pipe insulation 9 mm thick, made from PE foam, in accordance with EN 14313; optionally with additional cable without spacing. Installation instructions Last updated: 11/2015 Page 7

8 1.4 Field of application - Dimensions Dimensions Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Pos. Legend Wall [mm] Floor [mm] A B C D E Thickness of structural element Thickness of penetration seal Maximum dimensions of the opening (width x height) Distance to other Cable- oder pipe penetration seals one or both openings > 400 x 400 mm x both openings 400 x 400 mm Distance to other openings or installations one or both openings > 200 x 200 mm both openings 200 x 200 mm x oder x Installation instructions Last updated: 11/2015 Page 8

9 2. Allowed services 2.1 Cable Electrical cables and lines of all types (including optical fibre cables) Single cable Ø 80 mm. Cable supports Cable ducts and ladders made of steel, with organic coating if applicable, as long as the fire reaction class complies at least with class A2 according to EN Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Cablebundle Ø 100 mm, single cable Ø 21 mm. No filling needed for tightly compressed and tied bundles. 2.2 Allowed services - combustible pipes Combustible pipes Ventilated sewer pipes and closed piping systems. Circulation of non-combustible liquids and gases allowed (except ventilation lines). Allowed services in wall / floor penetration seals Pipe materials Pipes made of PVC-U acc. to EN , EN , EN , EN and DIN 8061/8062 or PVC-C acc. to EN PP-H, in compliance with both EN and DIN 8077/8078 E 100 that complies with EN , EN A1 and also DIN 8074/8055 Outside pipe Ø [mm] Thickness of pipe wall [mm] min. max Installation instructions Last updated: 11/2015 Page 9

10 2.2 Allowed services - non-combustible pipes The penetration seal may also be used for pipes made from other metals, whose heat transfer rate is lower than that of steel or copper, with a melting point 1049 C. The pipes may be passed through the penetration seal at an angle of 45 to 90. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Non-combustible pipe Pipe made of steel, stainless steel, cast steel or copper Pipe materials / insulation Steel, stainless steel, cast iron with non-combustible pipe insulation made of mineral fibre, e.g. Klimarock / Conlit U Outside-Ø [mm] Copper with non-combustible pipe insulation made of mineral fibre, e.g."klimarock" / "Conlit U" 108 Steel, stainless steel, cast iron, with "Armaflex Protect" combustible insulation Copper with "Armaflex Protect" combustible insulation 108 Allowed services in wall / floor penetration seals Non-combustible pipes pipe wall thickness [mm] Material Outside pipe Ø [mm] min. max. Copper Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø Installation instructions Last updated: 11/2015 Page 10

11 2.2 Allowed services - non-combustible pipes Allowed services in wall / floor penetration seals Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Material Steel, stainless steel, cast iron Non-combustible pipes pipe wall thickness [mm] Outside pipe-ø [mm] min. max. Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø < Ø Installation instructions Last updated: 11/2015 Page 11

12 2.3 Further allowed services Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). HVAC split line combinations E.g. Tubolit DuoSplit or Tubolit Split by Armacell or any other manufacturer with same characteristics. Double or single copper pipe and 9 mm thick insulation made of PE foam according to EN with an accessory line (1,5 mm thick plastic pipe (U/U) made of PVC-U, outside Ø 25 mm, according to EN or EN and to DIN 8061/DIN 8062 and up to 2 sheath cables with max. 5 wires with a surface 1,5 mm², Ø 14 mm) without spacing. NanoSUN² double solar pipes Pipes for solar thermal applications made of corrugated stainless steel with insulation, an accessory line integrated in the insulation and a PVC sheath by Aktarus Group Srl according to DN 16 to DN 40 ( 2.4 PYRO-SAFE CT cable tube for future refittings Pipe sleeve PYRO-SAFE CT with intumescent inlining in accordance with ETA-13/0821 construction lengths up to 300 mm must be used in dependence on the component and the installations carried out. Cable/cable bundle with PYRO-SAFE CT cable tube are permitted. PE speed pipes lines (for glass fibre cables) and micro-cables Single cables or bundles without glass fibre cable by Gabocom Systemtechnik GmbH. Outside pipe-ø [mm] Max. qty. [pcs.] Thickness of pipe wall [mm] , , ,0 Hydraulic hoses HANSA-FLEX with wire braid reinforcement of the type HD SN according to DIN EN 853 for mineral oils, with outside Ø 55.9 mm. The entire permitted cross-section of the installations (outside dimensions) is 60 % of the bare masonry opening! Electrical installation conduit bundles with PYRO-SAFE CT cable tube made of (flexible) plastic with outside Ø 16 mm to 32 mm bundled to Ø 107, with and without cable configuration, individual cable Ø 21 mm. Combustible pipes with PYRO-SAFE CT cable tube maximum 2 plastic pipes made of PVC-U, PVC- HI, PVC-C or PP with an outside Ø of 20 mm to outside Ø of 32 mm with maximum 3 accompanying cables up to Ø 14 mm are permitted. Electrical installation conduits (conduit) with PYRO-SAFE CT cable tube made of (flexible) plastic with outside Ø 16 mm to 32 mm with and without cable configuration, individual cable Ø 21 mm. Installation instructions Last updated: 11/2015 Page 12

13 3.1 Spacing requirements cable - wall / floor Cable / cable bundle / cable support structure [mm] Distance to the side edge in walls 0 in floors 10 in floors (240 mm partition thickness) 25 Distance between support structures 10 Cable / cable bundle / cable support structure [mm] Distance to HVAC split line combinations in walls 40 in floors 100 Distance to NanoSUN² double solar pipes 40 in walls Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). in floors (240 mm partition thickness) 0 Distance to the lower edge 0 Distance to the upper edge 30 Distance from each another 50 in floors (240 mm partition thickness) 45 Distance to combustible pipes 50 Distance to non-combustible pipes in walls 50 in floors 25 in floors 100 Distance to speed pipes PE lines in walls 25 in floors 40 Distance to hydraulic hoses HANSA-FLEX in walls 45 in floors 85 Distance to "PYRO-SAFE CT" 65 Control lines made of steel or plastics Distance to one another Distance among rows - recommendation [mm] 0 30 Installation instructions Last updated: 11/2015 Page 13

14 3.2 Spacing requirements combustible pipes - wall / floor Combustible pipes [mm] Distance to the side edge 0 Combustible pipes Distance to HVAC split line combination in wall [mm] 50 Distance between combustible pipes resp. pipe wrap in wall 0 in floors 100 Distance to NanoSUN² double solar pipes 100 in floors 25 Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Distance to cables / cable bundles / cable support structures 50 Distance to non-combustible pipes Spacing requirements non-combustible pipes - wall / floor Non-combustible pipes [mm] Distance to the side edge 0 Distance to each other (measured between pipe insulations) 0 Distance to cables / cable bundles / 50 cable support structures in walls in floors 25 Distance to combustible pipes 0 Distance to speed pipe PE lines Distance to hydraulic hoses HANSA-FLEX Distance to PYRO-SAFE CT 100 Non-combustible pipes [mm] Distance to HVAC split line combinations in walls 50 in floors 60 Distance to NanoSUN² double solar pipes 100 Distance to speed pipe PE lines in walls 20 in floors 100 Distance to hydraulic hoses HANSA-FLEX 100 Distance to PYRO-SAFE CT 100 Installation instructions Last updated: 11/2015 Page 14

15 3.4 Spacing requirements further allowed services - wall / floor Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). HVAC split line combinations Distance to the side edge in wall [mm] 0 in floors 100 Distance to each other in wall 100 in floors 50 Distance to cables / cable bundles / cable support structures 40 Distance to non-combustible pipes 50 Distance to combustible pipes 50 Distance to NanoSun² double solar pipes in wall 85 in floors 100 Distance to speed pipe PE lines 100 Distance to HVAC split line combinations 100 Distance to PYRO-SAFE CT 100 NANO SUN² double solar pipes [mm] Distance to the side edge in wall 0 in floors 30 Distance to cables / cable bundles / cable support structures 40 in wall in floors 30 Distance to hydraulic hoses HANSA-FLEX in wall 85 in floors 80 Distance to NanoSun² double solar pipes non-combustible pipes, combustible pipes 100 Distance to PYRO-SAFE CT 100 speed pipe PE lines for glass fibre cables and Micro-cables [mm] Distance to the side edge 0 Distance to each other 25 Distance to cables / cable bundles / cable support structures Distance to NanoSun² double solar pipes non-combustible pipes, combustible pipes, HVAC split line combinations and hydraulic hoses HANSA-FLEX Distance to non-combustible pipes in wall in floors 100 Distance to each other 100 Installation instructions Last updated: 11/2015 Page 15

16 3.4 Spacing requirements further allowed services - wall / floor HANSA-FLEX hydraulic hoses Distance to the side edge in walls [mm] 80 Distance to NanoSUN² double solar pipes, non-combustible pipes, combustible pipes, or other lines 100 in floors 35 Distance to PYRO-SAFE CT 100 Distance to each other 100 Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Distance to cables / cable bundles / cable support structures 45 in walls in floors 85 Distance to NanoSUN² double solar pipes in walls 85 in floors 80 Distance to non-combustible pipes, combustible pipes, or other lines 100 Doppel-Solarrohre NanoSUN² [mm] Distance to the side edge 0 Distance to each other 100 Distance to cables / cable bundles / cable support structures 40 in walls in floors 100 Distance to hydraulic hoses HANSA-FLEX in walls 85 in floors 80 PYRO-SAFE CT [mm] Distance to the side edge 15 PYRO-SAFE CT Distance to each other in walls 3 in floors 10 Distance to cables / cable bundles / cable support structures Distance to NanoSUN² double solar and hydraulic hoses HANSA-FLEX Distance to non-combustible pipes, combustible pipes, or other lines Installation instructions Last updated: 11/2015 Page 16

17 4. Used products Brandschutzmasse evaluated and classified as lightweight masonry mortar in accordance with 998-2:2010 Reaction to fire class in accordance with EN 998-2: class A1. 20 kg bag - product No Mineral wool in acc. with abz approval Z Reaction to fire class in accordance with EN : class A1 Melting point > 1,000 C 10 kg bag - product No Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Brandschutzmasse evaluated and classified as lightweight masonry mortar in accordance with 998-2:2010 Reaction to fire class in accordance with EN 998-2: class A1. 10 kg pail - product No PYRO-SAFE FLAMMOTECT- A Filler Reaction to fire class in accordance with EN : class E 12.5-kg pail - product No cartridge - product No PYRO-SAFE DG-CR 1,5 fire protection wrap in accordance with ETA-13/0100 Reaction to fire class in accordance with EN : B-s1,d0 Intumescent material for wrapping cables and pipes of various widths PYRO-SAFE DG-CR BS fire protection wrap in accordance with abz Z Reaction to fire class in accordance with EN : E, Intumescent material for wrapping combustible pipes PYRO-SAFE CT in accordance with ETA 13/0821 Face-to-face dimensions, 200, 300 mm Outside Ø mm Inside Ø 107 mm Name rockwool lamella mat KLIMAROCK PYRO-SAFE FLAMMOPLAST - KS 3 Filler in accordance with abz Z intumescent filler for retrofitting 12,5 kg pail - Art.-Nr Section insulations made of mineral fibre mats or shells Reaction to fire class in accordance with EN : A2-s1 d0 Nominal density kg/m³ in accordance with abz / abp approval Z Rockwool Conlit U P-NDS Installation instructions Last updated: 11/2015 Page 17

18 4. Used products SIBRALIT DX filler in accordance with abz Z intumescent filler for retrofitting 300 ml cartridge - Art.-Nr Recommended tools Mixing container - mortar cask Mixing paddle Masonry tools (round dippers) Wire binding pliers, size 10 key or ratchet Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Label 1 piece 5.1 Rules over the first cable/pipe supports The core of the first supports before the installation shall be made of non-combustible material (fire resistance class A1 or A2 according to EN ) and the supports shall be placed at a distance according to the table below. First supports X First holder (support) of the installations in front of the wall partition made of steel or equivalent! X Cables, cable bundles, cable support structures wall floor X [mm] Combustible pipes 500 Non-combustible pipes - section insulation made of mineral fibre mats or shells Non-combustible pipe - section insulation made of synthetic rubber "NanoSUN²" double solar tubes ** Hydraulic hoses "HANSA-FLEX" with wire braid reinforcement ** PYRO-SAFE CT installations in the cable tube: Cable (up to Ø 21 mm, cable bundle up to Ø 107 mm made up of cables up to Ø 21 mm), combustible pipes (max. 2, made of PVC-U, PVC-HI, PVC-C or PP with an outside Ø of 20 mm up to an outside Ø of 32 mm with max. 3 accompanying cables up to a Ø of 14 mm) L* + 50 mm 300 * L = insulation length ** The manufacturer s installation instructions are applied. Installation instructions Last updated: 11/2015 Page 18

19 5.2 Ausführungsbestimmungen und -varianten The combination penetration seal may be used for closing openings without installations (so-called reserve penetration seal). Penetration seals in floors must be secured on site against loads/entry by suitable measures. During installation in walls, one side must be wrapped if necessary and, for floor penetration seals, the underside must be wrapped. For installation in floors, sealing surfaces that are free from installation cables or cable trays must be carried out greater than 500 x 500 mm with a professional friction-locked steel reinforcement! Variants in solid walls Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Variants in solid floors Floor Solid wall Solid wall Lost formwork, e.g. made of mineral fibre plate (non-combustible DIN 4102-A1, melting point > 1000 C, nominal gross density kg/m³) Floor Verlorene Schalung z. B. aus Mineralfaserplatte (nichtbrennbar DIN 4102-A1, Schmelzpunkt > 1000 C, Nennrohdichte kg/m³) Installation instructions Last updated: 11/2015 Page 19

20 6.1 Cable / cable bundle / cable support structures The feed-through of cables or cable bundles is permitted without and with cable trays. Cable bundle must be guided unopened through the penetration sealing. They must not be filled inside (bandaged) with materials if they consist of parallel-running cables that are densely packed and permanently bound, stitched or welded together. The support structures of the cable trays must be formed in such a way that, in case of fire, no additional mechanical loading of the penetration sealing can occur. For cable support structures made of sheet steel or hollow aluminium profiles, the spars must be drilled and filled with the ablation coating PYRO-SAFE FLAMMOTECT-A in the penetration area (on-site agreement of the measures required). Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Cable Ø 21 mm, cable bundle Ø 60 mm Wall Cable/ cable support structure Cable bundle/ cable support structure No further fire protection measures necessary Cable Ø 50 mm - Ø 80 mm, cable support structures Wall Fixation with steel wire Ø 1.0 mm Cable/ cable support structure First holder First holder PYRO-SAFE DG-CR 1.5 fire protection wrap Width = 200 mm; single-layer 45 mm - 60 mm overlapping 25 Floor All dimension specifications in mm Floor Cable/ cable support structure Cable/ cable support structure Fixation with steel wire Ø 1.0 mm PYRO-SAFE DG-CR 1.5 fire protection wrap Width = 200 mm; two-layer 45 mm - 60 mm overlapping Cable bundle/ cable support structure No further fire protection measures necessary All dimension specifications in mm Installation instructions Last updated: 11/2015 Page 20

21 Cable / cable bundle / cable support structures Cable bundle Ø 100 mm, cable support structures Wall Floor Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Fixation with steel wire Ø 1.0 mm Cable bundle/ cable support structure First holder Alternatively, individual cables up to Ø 80 mm and/or cable bundles up to Ø 100 mm can be guided through a penetration sealing without further fire protection measures with a thickness of 240 mm. Cable up to Ø 80 mm / cable bundle Ø 100 mm in penetration sealing with a thickness of 240 mm Wall Cable/ cable support structure Solid wall PYRO-SAFE DG-CR 1.5 fire protection wrap Width = 125 mm; single-layer 45 mm - 60 mm overlapping All dimension specifications in mm Floor Cable bundle/ cable support structure Fixation with steel wire Ø 1.0 mm PYRO-SAFE DG-CR 1.5 fire protection wrap Width = 125 mm; single-layer 45 mm - 60 mm overlapping Cable bundle/ cable support structure Cable bundle/ cable support structure No further fire protection measures necessary All dimension specifications in mm Cable/ cable support structure No further fire protection measures necessary Installation instructions Last updated: 11/2015 Page 21

22 6.1 Cable / cable bundle / cable support structures Control lines Recommendation 30 The arrangement of individual control lines made of steel or plastic up to Ø 15 mm in rows is permitted. 0 Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Retrofitting cables/cablebundles Subsequent installations of individual cables up to Ø 21 mm and/or cable bundles up to Ø 107 mm made of individual cables up to Ø 21 mm can be guided through the penetration sealing in PYRO-SAFE CT. 100% of the tube Ø may be use (the instructions for installing PYRO-SAFE CT must be taken into account). Retrofitting of lines Ø 21 mm / cable bundle Ø 107 mm with individual cables Ø 21 mm Wall Floor Solid wall Electrical installation conduit empty or with cable occupation (cable diameter Ø 22.0 mm) are permitted. Retrofitting of conduit made of plastic (individually up to Ø 32 mm or bundled up to Ø 107 mm) in PYRO-SAFE CT Solid wall All dimension specifications in mm 100 PYRO-SAFE CT Length, 200 or 300 mm First support of the lines 300 mm Retrofitting electrical installation conduits Wall Individual cable up to Ø 21 mm and/or cable bundle up to Ø 107 mm made up of individual cables up to Ø 21 mm PYRO-SAFE CT Length 200 or 300 mm Sealing of the conduit with PYRO-SAFE FLAMMOTECT-A Conduit made of plastic Individually up to Ø 32 mm and/or bundled up to Ø 107 mm Floor Solid floor PYRO-SAFE CT Length 300 mm Sealing of the conduit with PYRO-SAFE FLAMMOTECT-A on the top of the cover PYRO-SAFE CT Length 300 mm Floor made of concrete or aerated concrete All dimension specifications in mm Installation instructions Last updated: 11/2015 Page 22

23 6.2 Combustible pipes For wall penetration sealing, install the PYRO-SAFE DG-CR BS fireproof bandage (width = 100 mm) on both sides; for floor penetration sealing, install only one PYRO-SAFE DG-CR BS fire protection bandage (width = 100 mm) on the floor underside in accordance with the sketch below. The penetration sealing must only be used on pipelines for combustible gases in accordance with DVGW worksheet G 260 if the lines are switched off in the event of a fire by safety devices in accordance with DVGW worksheet 600. The penetration sealing must only be used on pneumatic conveyors, compressed air lines and so on if the pipeline system is switched off in the event of a fire. Wall or floor penetration sealing Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Wall first support 550 All dimension specifications in mm combustible pipe PYRO-SAFE DG-CR BS pipe wrap Width = 100 mm (70 mm in the partition, 30 mm before the partition) Fixation with steel wire Ø 1.0 mm PYRO-SAFE DG-CR BS pipe wrap Width = 100 mm (70 mm in the partition, 30 mm before the partition) Fixation with steel wire Ø 1.0 mm Floor first support combustible pipe Outside pipe-ø PYRO-SAFE DG-CR BS Fixations Layer width wall floor 50 mm 1 50 mm < outside pipe-ø 80 mm 2 80 mm < outside pipe-ø 110 mm mm 1, each side mm < outside pipe-ø 135 mm mm < outside pipe-ø 160 mm 5 Installation instructions Last updated: 11/2015 Page 23

24 6.2 Combustible pipes in PYRO-SAFE CT Only plastic pipes made of PVC-U, PVC-HI, PVC-C or PP with an outside Ø of 20 mm up to an outside Ø of 32 mm with a maximum of 3 accompanying cables up to Ø 14 mm are permitted. A maximum of 2 plastic pipes may be sealed off with PYRO-SAFE CT. The plastic pipes may be arranged at a zero distance to each other. The penetration sealing may only be made with PYRO-SAFE CT 300. Wall penetration sealing Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Plugs made of flexible foam per side Sealing with PYRO-SAFE FLAMMOTECT-A First support of the lines 300 mm Cables: Sheathed cables with a maximum of 5 wires 1.5 mm²; Ø 14 mm Plastic pipes: Outside Ø 20 mm x s 1.5 mm up to an outside Ø of 32 mm x s 2.4 mm PYRO-SAFE CT length 300 mm Wall made of concrete, aerated concrete or masonry Installation instructions Last updated: 11/2015 Page 24

25 6.2 Non-combustible pipe - section insulation made of mineral fibre mats Section insulation made of mineral fibre mats, for example, must be arranged on non-combustible pipes. Section insulation must be fixed on the pipe with tensioning straps or wire. For floor installation, slipping of the section insulation must be prevented by suitable fixation measures. Fixation of the Klimarock section insulation mineral fibre mat Wall Floor Non-combustible pipe Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Non-combustible pipe 50 D Fixation with steel wire Ø 1.0 mm L L 50 Section insulation made of mineral fibre mats All dimension specifications in mm First support Pipe material Outside pipe Ø [mm] Insulation length L [mm] Insulation thickness D [mm] Fixations Ø < Ø Steel 28.0 < Ø stainless steel 42.0 < Ø cast iron 54.0 < Ø < Ø < Ø Ø x Ø x Ø Copper 15.0 < Ø < Ø < Ø < Ø Fixation with steel wire Ø 1.0 mm D 50 L L Installation instructions Last updated: 11/2015 Page 25

26 6.2 Non-combustible pipes - section and protective insulation made of mineral fibre mats Additional protective insulation ( L= 500 mm, D = 30 mm) made of mineral fibre mats is required depending on the pipe wall thickness and the pipe outside diameter. Section and protective insulation must be fixed to the pipe with tensioning straps or wire. For floor installation, slipping of the section and protective insulation must be prevented by suitable fixation measures. Fixation of the section insulation, Klimarock protective insulation mineral fibre mat (500 mm, 30 mm) Wall Floor Non-combustible pipe Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). All dimension specifications in mm Pipe material Outside pipe Ø [mm] Insulation length L [mm] Insulation thickness D [mm] Fixations Steel stainless steel cast iron Non-combustible pipe 50 D 30 Fixation with steel wire Ø 1.0 mm L L L L Section insulation made of mineral fibre mat Protective insulation made of mineral fibre mat First support Fixations with steel wire Ø 1.0 mm 88,9 < Ø 323,9 mm Copper 88,9 < Ø 108, D L L 6 Installation instructions Last updated: 11/2015 Page 26

27 6.2 Non-combustible pipes - section insulation made of mineral fibre shells Section insulation made of, e.g. mineral fibre shells, must be arranged on non-combustible pipes. Section insulation must be fixed on the pipe with straps or wire. For floor installation, slipping of the section insulation must be prevented by suitable fixation measures. Fixation of the section insulation Conlit U mineral fibre shell Wall Floor Non-combustible pipes Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Non-combustible pipes 50 D Fixation with steel wire Ø 1.0 mm L L 50 First holder Section insulation made of Conlit U" mineral fibre shell All dimension specifications in mm Fixations with steel wire Ø 1.0 mm Pipe material Outside pipe Ø [mm] Insulation length L [mm] Insulation thickness D [mm] Fixations Ø 15, ,5 Steel 15,0 < Ø 28,0 26 stainless steel 15,0 < Ø 42, cast iron 28,0 < Ø 54,0 54,0 < Ø 108, ,3 < Ø 168, ,0 < Ø 108, x Ø 22,0 19 Copper 15,0 < Ø 28, ,0 < Ø 42, ,0 < Ø 54,0 54,0 < Ø 108, D 50 L L Installation instructions Last updated: 11/2015 Page 27

28 6.2 Non-combustible pipes - section insulation made of mineral fibre shells Protective insulation made of mineral fibre mats Section insulation made of mineral fibre shells must be arranged on non-combustible pipes. Additional protective insulation made of mineral fibre mats is required depending on the pipe wall thickness and the pipe outside diameter. Section and protective insulation must be fixed to the pipe with tensioning straps or wire. For floor installation, slipping of the section and protective insulation must be prevented by suitable fixation measures. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Fixation of the Conlit U section insulation, protective insulation Klimarock mineral fibre mat (500 mm, 30 mm) Wall Floor Non-combustible pipe Non-combustible pipe 50 D 30 Fixation with steel wire Ø 1.0 mm fireproof mortar All dimension specifications in mm L L L L First holder Section insulation made of "Conlit U" mineral fibre shell Protective insulation made of mineral fibre mat Pipe material Outside pipe Ø [mm] Insulation length L [mm] Insulation thickness D [mm] Fixations Steel 28,0 < Ø 88, stainless steel 108,0 < Ø 219,1 * cast iron 219,1 < Ø 323,9 * Copper 28,0 < Ø 88, * Schutzisolierung Mineralfasermatte Klimarock Länge = 500 mm, Dicke = 40 mm Fixation with steel wire Ø 1.0 mm D L L Installation instructions Last updated: 11/2015 Page 28

29 6.2 Non-combustible pipes - section insulation made of Armaflex Protect synthetic rubber Section insulation made of synthetic rubber, for example, must be arranged on non-combustible pipe. Section insulation must be fixed on the pipe with tensioning straps or wire. For floor installation, slipping of the section insulation must be prevented by suitable fixation measures. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Fixation of the Armaflex Protect section insulation Wall Pipe material Outside pipe Ø [mm] Insulation length L [mm] Insulation thickness D [mm] Fixations Ø 28, Steel stainless steel cast iron Copper Non-combustible pipe 50 D Fixation with steel wire Ø 1.0 mm L L 50 First support Floor Section insulation made of synthetic rubber Fixation with steel wire Ø 1.0 mm All dimension specifications in mm Ø 28, ,0 < Ø 88, ,0 < Ø 88, ,0 < Ø 170, ,0 < Ø 170, Ø 28, Ø 28, ,0 < Ø 88, ,0 < Ø 88, D 50 L L Non-combustible pipe 6 Installation instructions Last updated: 11/2015 Page 29

30 6.2 Non-combustible pipes - section insulation made of synthetic rubber, Armaflex Protect protective insulation made of mineral fibre mats Section insulation made of synthetic rubber, for example, must be arranged on non-combustible pipes. Additional protective insulation made of mineral fibre mats is required depending on the pipe wall thickness and the pipe outside diameter. Section and protective insulation must be fixed to the pipe with tensioning straps or wire. For floor installation, slipping of the section and protective insulation must be prevented by suitable fixation measures. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Fixation of the Armaflex Protect section insulation, protective insulation Klimarock mineral fibre mat (500 mm, 40 mm) Wall Floor Non-combustible pipe Non-combustible pipe 50 L L D 30 Fixation with steel wire Ø 1.0 mm Pipe material Outside pipe Ø [mm] Insulation length L [mm] Insulation thickness D [mm] Fixations Steel stainless steel cast iron First support Section insulation made of synthetic rubber Protective insulation made of mineral fibre mat Fixation with steel wire Ø 1.0 mm All dimension specifications in mm 88,9 < Ø 170,0 mm Copper 88,9 < Ø 108, D L L 6 Installation instructions Last updated: 11/2015 Page 30

31 6.3 HVAC split line combinations HVAC split line combinations Tubolit Duo Spli (copper pipes with PE insulation, one PE-100 plastic pipe and two accompanying cables). must be arranged vertically to the component surface. Pipe end configuration (U/U). HVAC split line combinations must be wrapped on both side with the PYRO-SAFE DG-CR 1.5 fireproof bandage (width 125 mm, thickness 1.5 mm). The fire protection wrap (125 mm) must be arranged so that 50 mm is in the partition. The wrap must be fixed with two steel wires. HVAC split line combinations Wall Floor Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Fixation with steel wire Ø 1.0 mm HVAC split line combinations NanoSUN² double solar tubes The double solar pipes must be arranged vertically to the component surface. Pipe end configuration (U/U). The double solar pipes must be wrapped on both sides with the PYRO-SAFE DG-CR 1.5 fireproof bandage (width 125 mm, thickness 1.5 mm). For floor installation (double solar pipes DN16 - DN 25), only one fire protection wrap is required on the top. The wrap must be arranged so that it abuts the partition surface and is fixed with steel wire. NanoSUN² double solar pipes DN 16 - DN 25 Wall Fixation with steel wire Ø 1.0 mm "NanoSUN²" double solar tubes Fire protection mortar Fire protection wrap PYRO-SAFE DG-CR 1.5 Width = 125 mm; two-layer All dimension specifications in mm Fire protection mortar Fireproof bandage PYRO-SAFE DG-CR 1.5 Width = 125 mm; single-layer HVAC split line combinations Fixation with steel wire Ø 1.0 mm Fire protection wrap PYRO-SAFE DG-CR 1.5 Width = 125 mm; two-layer Floor "NanoSUN²" double solar tubes Fixation with steel wire Ø 1.0 mm Fireproof bandage PYRO-SAFE DG-CR 1.5 Width = 125 mm; single-layer Fire protection mortar Fire protection mortar All dimension specifications in mm Installation instructions Last updated: 11/2015 Page 31

32 6.3 NanoSUN² double solar tubes NanoSUN² DN 40 double solar tubes Wall Floor Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Fixation with steel wire Ø 1.0 mm "NanoSUN²" double solar tubes Speed pipe PE lines (for glass fibre cable and micro cable) The speed pipe PE lines must be arranged vertically to the component surface. Pipe end configuration (U/U). The speed pipe PE-lines must be wrapped on both sides with the PYRO-SAFE DG-CR 1.5 fire protection wrap (width 125 mm, thickness 1.5 mm). The wrap (wall = 75 mm/floor = mm) must be arranged in such a way that it is 50 mm (wall)/125 mm (floor) in the partition. It must be fixed with a steel wire. Speed pipe PE lines (for glass fibre cable and micro cable) Wall 30 Fixation with steel wire Ø 1.0 mm PE lines "speed pipe" Fire protection mortar PYRO-SAFE DG-CR 1.5 fire protection wrap Width = 125 mm; single-layer Klimarock" protective insulation 30 mm x 250 mm All dimension specifications in mm fire protection wrap PYRO-SAFE DG-CR 1.5 Width = 75 mm; single-layer "NanoSUN²" double solar tubes Fixation with steel wire Ø 1.0 mm PYRO-SAFE DG-CR 1.5 fire protection wrap Width = 125 mm; single-layer Floor PE lines "speed pipe Fire protection mortar Fire protection mortar Fire protection mortar fire protection wrap PYRO-SAFE DG-CR 1.5 Width = 125 mm; two-layer Fixation with steel wire Ø 1.0 mm All dimension specifications in mm Installation instructions Last updated: 11/2015 Page 32

33 6.3 HANSA-FLEX hydraulic hoses with wire mesh insert The pipes must arranged vertically to the component surface. The pipes must be wrapped in one layer centrally to the component axis in the partition area with the Klimarock mineral fibre mat (length 250 mm, thickness 20 mm). The Klimarock must then be wrapped per side with one layer without overlapping with the PYRO-SAFE DG-CR 1.5 fire protection wrap (width 125 mm, thickness 1.5 mm). The wrap must be arranged so that there is a protrusion of 50 mm per partition side. Wall penetration seal Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). Hydraulic fluid hose with wire mesh insert, type "HD SN" First holder both sides of the wall Floor penetration seal Fire protection mortar PYRO-SAFE DG-CR 1.5 fire protection wrap each single layer without overlapping (width 125 mm, thickness 1.5 mm) PYRO-SAFE DG-CR 1.5 fire protection wrap each single layer without overlapping (width 125 mm, thickness 1.5 mm) "Klimarock" mineral fibre mat (length 250 mm, thickness 20 mm) Fire protection mortar Hydraulic fluid hose with wire mesh insert, type "HD SN" 20 "Klimarock" mineral fibre mat (length 250 mm, thickness 20 mm) Installation instructions Last updated: 11/2015 Page 33

34 6.4 PYRO-SAEF CT For wall installation, depending of the implemented media, the cable tube construction lengths must be, 200 and 300 mm, with floor installation The cable, cable bundle, conduits for electrical installation may abut one another and lie inside on the cable tube. The cable tube may be used for closing the openings without installations (empty partition). Arrangement in solid walls Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015) All dimensions in mm Examples of group arrangements Opening seal with PYRO-SAFE CT Length, 200 or 300 mm Cable up to Ø 21 Cable bundle up to Ø 107 mm made up of individual cables up to Ø 21 mm PYRO-SAFE CT Length 200 or 300 mm Conduits for electrical installation made of plastic, flexible outside Ø 16 mm to 32 mm Conduit bundled up to Ø 107 mm, with cables up to Ø 21 mm With or without cable Miscellaneous other lines Maximum dimension of the penetration sealing Width 1000 x height 2000 or width 2000 x height Length CT [mm] Barrier thickness [mm] Assignment Cable Ø 21 mm Cable bundle up to Ø 107 mm made up of individual cables up to Ø 21 mm conduit* Ø 16 mm - 32 mm individually or bundled up to Ø 107 mm, with cables up to Ø 21 mm or without cable plastic pipes* 1 with outside Ø 20 mm x s 1.5 mm up to Ø 32 mm x s 2.4 mm * Conduits for electrical installation made of plastic, flexible with outside diameter* 1 PVC-U, PVC-HI, PVC-C or PP with accompanying cables up to Ø 14 mm (sheathed cables with max. 5 cores 1.5 mm², Ø 14 mm up to 3 pieces) Flexible foam with a thickness of 40 mm sealing with PYRO-SAFE FLAMMOTECT-A dry film thickness 1 mm Sealing of the conduit with loose mineral wool and/or PYRO-SAFE FLAMMOTECT-A Installation instructions Last updated: 11/2015 Page 34

35 6.4 PYRO-SAEF CT Arrangement in floors Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015) All dimensions in mm Examples of group arrangements 100 Maximum dimension of the penetration sealing Width 1000 x length Flexible foam plug with a thickness of 40 mm Miscellaneous other lines Sealing with PYRO-SAFE FLAMMOTECT-A Dry film thickness 1 mm PYRO-SAFE CT Length 300 mm Cable up to Ø 21 Cable bundle up to Ø 107 mm made up of individual cables up to Ø 21 mm Length CT [mm] Barrier thickness [mm] Assignment Cable Ø 21 mm - - Cable bundle up to Ø 107 mm made of individual cables up to Ø 21 mm - - conduit* Ø 16 mm - 32 mm - - conduit* bundled up to Ø 107 mm, with cables up to Ø 21 mm or without cable - - * Conduits for electrical installation made of plastic, flexible with outside diameter Sealing of conduit with loose mineral wool and/or PYRO-SAFE FLAMMOTECT-A PYRO-SAFE CT Length 300 mm Conduits for electrical installation made of plastic, flexible outside Ø 16 mm to 32 mm Conduit bundled up to Ø 107 mm, with cables up to Ø 21 mm With or without cable Installation instructions Last updated: 11/2015 Page 35

36 7.1 Future retrofitting with PYRO-SAEF CT For retrofitting, the existing sealed flexible foam plugs must be removed. The cable tubes may be used for cables up to Ø 21 mm and conduit Ø 16 mm - 32 mm also cable bundles up to Ø 107 mm made of individual cables up to Ø 21 mm, conduit bundled up to Ø 107 mm, with cables up to Ø 21 mm or without cable or maximum 2 plastic pipes made of PVC-U, PVC-HI, PVC-C or PP with an outside Ø 20 mm up to outside Ø 32 mm with maximum 3 accompanying cables up to Ø 14 mm. The resulting remaining openings between the PYRO-SAFE CT cable tube and the installations or between the installations must be fully sealed with the 40 mm thick flexible foam plugs. These must then be sealed with the ablative PYRO-SAFE FLAMMOTECT-A building material. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). Nachinstallationsmaßnahmen - Cable Tube PYRO-SAFE CT Sealing with PYRO-SAFE FLAMMOTECT-A Dry film thickness 1 mm The opening seal is possible here with 40 mm thick flexible foam plugs Plugs sealed with PYRO-SAFE FLAMMOTECT-A 1. Remove plugs on both sides 2. Carry out subsequent assignment in accordance with approval 3. Adapt and install the plugs according to the lines fed through 3. Seal plugs with PYRO-SAFE FLAMMOTECT-A Dry film thickness 1 mm For subsequent assignment with conduit (conduits for electrical installations) without cable occupation, the opening of the conduit must be plugged with mineral wool and then with PYRO-SAFE FLAMMOTECT-A building material. Installation instructions Last updated: 11/2015 Page 36

37 8. General installation steps 1. If necessary, cover the floor on both sides with film, clean the recess and remove any dust 2. Mix a 20 kg sack of fireproofing compound with approx. 6 litres ofwater. Pour water into a mixing container, add mortar. Follow the safety instructions on p. 3. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). 3. Stir to mix in thoroughly. After approx. 4-5 minutes soaking period, mix up again thoroughly. 4. Clean the recess, wet absorbing surfaces of the recess with water. Installation instructions Last updated: 11/2015 Page 37

38 8. General installation steps 5. For additional assignment with non-combustible pipes, apply section/protective insulation,for hydraulic hoses, HANSA-FLEX protective insulation in accordance with overview. 6. For additional assignment with NanoSUN², Klimasplit cables, hydraulic hoses HANSA-FLEX fireproof bandage PYRO-SAFE DG-CR 1.5, wrap combustible pipes with the PYRO-SAFE DG-CR BS fire protection wrap in accordance with overview. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing 11/2015). 7. Apply the partition compound so that there is a solid, tight connection to the component (partition thickness min. 15 cm!). Completely fill intermediate spaces and bandage cavities. 8. For additional assignment with the PYRO-SAFE CT cable tube, insert in the fire protection compound and completely seal remaining openings while observing the distances. Then seal the plugs of the cable tubes with PYRO-SAFE FLAMMOTECT-A. Einbauanleitung Status: 11/2015 Page 38

39 8. General installation steps 9. After appropriate hardening, smooth the surfaces with the trowel and fully rework any shrinkage cracks. The same applies to the areas after removing the formwork. 10. If required or mandatory, fill the identification label and apply on the side or below (not over!) the installation. Subject to errors, misprints and modifications. All information corresponds to state-of-the-art technology and the version of standards applicable at the time of printing (11/2015). 11. After the mortar residues dry, remove them from cables, walls and floors, clean surfaces including the removal of the cover films and dispose of properly. Einbauanleitung Status: 11/2015 Page 39

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