Single layer mechanically fastened modified bitumen roof waterproofing system Product
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1 1114 Ver. 2:214 ENVIRONMENTAL PROUCT ECLARATION ISO 1425 ISO 2193 EN 1584 Publisher eclaration number Issue date Valid to epd-norge logo The Norwegian EP Foundation 1(3' ( Single layer mechanically fastened modified bitumen roof waterproofing system Product Company logo NEP268E BWA Single layer mechanically fastened 1/7
2 General information Product Single layer mechanically fastened modified bitumen roof waterproofing system Program holder The Norwegian EP Foundation Post Bo 525 Majorstuen, 33 Oslo Phone: post@epd-norge.no eclaration number: This declaration is based on Product Category Rules: CEN Standard EN 1584 serve as core PCR EP NORGE Roof Waterproofing NPCR 22rev1 december 212 eclared unit: 1 m 2 polyester-glass reinforced modified bitumen roof waterproofing membrane for single layer mechanically fastening eclared unit with option: Functional unit: 1 m 2 single layer mechanically fastened modified bitumen roof waterproofing system with a service life time of 6 years (including fasteners, installation and refurbisment after 3 years). The EP has been worked out by: Life Cycle Engineering Via Livorno, , Torino (Italy) Contact person: P.N. Newman Phone: Manufacturer Place of production: Production locations in Belgium, enmark, Finland, Germany,Italy, Netherlands and Sweden (see participants on page 6) Management system: Org. No: Issue date < Valid to <..> ++44() info@bwa-europe.com The BWA members listed on page 6 Not applicable for association. Most production locations do have an ISO 141 certificate Comparability: EP of construction products may not be comparable if they not comply with EN 1584 and seen in a building contet. Together with BWA Verification: Independent verification of data, other environmental information and EP has been carried out in accordance with ISO1425, and eternally internally Year of study: Approved sign eclared unit: Global warming Energy use angerous substances sign Helene Sedal (Independent verifier approved by EP Norway) 1 m2 polyester-glass reinforced modified bitumen roof waterproofing membrane for single layer mechanically fastening Key environmental indicators Unit CO 2 -eqv * Cradle to gate A1 - A3 3,55 6,56E+1 - <Title Name> (Manager EP-Norway) 4,58E-1 6,55E+ - * ***** The product contains no substances from the REACH Candidate list or the Norwegian priority list from production site to central warehouse in Norway NEP268E BWA Single layer mechanically fastened 2/7
3 Product Product description: Modified bitumen sheet with polyester/glass reinforcement with an average thickness of 4.4 mm (5,5 /m 2 ). Intended for mechanically fastened single layer application. Technical data: Average of commonly in Europe used plastomeric/elastomeric bitumen sheets which complies with the local national requirements. Average taken of plastomeric/elastomeric bitumen sheets commonly used in Europe and complying with local national requirements. The partcipating production locations gave data for the most important product produced for this intended use. Following an mathematical average was made per group of countries (cluster) producing similar products. Based on an estimated production quantity per country a weighted average was calculated. Product specification The main materials that are required for the production of an average membrane are listed in the table below. Materials Bitumen Filler (e.g. limestone) Polymers (SBS, PP, etc) Reinforcement (PET + glass) Mineral surfacing Other % 49,9 2 6,8 3,9 6,9 12,6 Market: Europe Reference service life: 6 years LCA: Calculation rules Functional unit: 1 m2 single layer mechanically fastened modified bitumen roof waterproofing system with a service life time of 6 years (including fasteners, installation and refurbisment after 3 years). System boundary: The processes belonging to the analyzed system were organized according to the following three phases: Upstream process Include all impacts due to the production of raw materials, such as bitumen and polymers as well as recycled materials and transport to the production site. Core process Include all burden of the membrane production, such as energy, direct air and water emissions. Impacts of waste delivered to final disposal are considered as well. ownstream process Include transportation to the roof location, the installation of the roofing membranes and the reroofing phase. The end of life treatment of the membranes and the ancillary installation products are also included. In the figure below the modules according EN 1584 which are included in the analyzed system are visualized. Production of membranes Production membranes for the refurbishment A1Raw material production Raw material production- 2.Cradle to Roof 1.Cradle to Gate A2 A3 Bitumen membrane production A5 Installation into the building Bitumen membrane production Installation into the building Refurbishment (re-roofing) A3Production waste A5Installation waste of membrane waste Refurbishment waste C3Waste processing 3.Cradle to Grave C4 Membrane isposal Landfill Incineration Recycling Module Net benefit and load beyond the system NEP268E BWA Single layer mechanically fastened 3/7
4 ata quality: Production locations data year 21 from 42 European production locations. For the main raw materials the most recent sector information was used. For bitumen, which is the main raw material, the Eurobitume Life Cycle Inventory (LCI) was used (see For plastics, Plastics Europe LCI studies were used as reference data. In some other cases already available EPs were used (e.g. specific polyester fleece EP 211). Other data came from the Ecoinvent database (211). The European electricity mi was used as reference data for all production plants. No primary data was directly collected from the raw material suppliers. Cut-off criteria: All major raw materials and all the essential energy is included. The production process for raw materials and energy flows that are included with very small amounts (<1%) are not included. This cut-off rule does not apply for hazardous materials and substances. Allocation: The allocation is made in accordance with the provisions of EN Incoming energy and water and waste production inhouse production is allocated equally among all products through mass allocation. Effects of primary production of recycled materials allocated to the main product in which the material was used. The recycling process and transportation of the material is allocated to this analysis. LCA: Scenarios and additional technical information The following information describe the scenarios in the different modules of the EP. from production place to user () Type Capacity utilisation (incl. return) % Type of vehicle istance km Fuel/Energy Value Truck 85 % ton, Euro 3 5 l/tkm The average transport distance from the participating production locations to central warehouse in Norway is 8 km. Installation in the building (A5) Replacement (B4)/Refurbishment () Auiliary Replacement cycle* RSL 3 Water consumption m 3 Electricity consumption kwh Electricity consumption kwh Replacement of worn parts Other energy carriers /m 2,5 Other energy carriers /m 2,2 Material loss % 16 Material loss % 12 Output materials from waste treatment ust in the air * The maintenance interval is 3 year. The refurbishment process consists the application of a new top layer which is fully bonded on the eisting The membranes are fastened in the joint with 5 stainless steel roofing system by torch. mechanical fasteners per m 2. To compensate installation losses and material needed for joints the membrane consumption is increased with 16 %. Maintenance (B2)/Repair (B3) Operational energy (B6) and water consumption (B7) End of Life (C1, C3, C4) Water consumption m 3 Hazardous waste disposed Electricity consumption kwh Collected as mied construction waste Other energy carriers Reuse Power output of equipment kw Recycling Energy recovery To landfill To incineration without energy recovery % 8 % 68 % 24 The environmental burden due to waste disposal of the membranes is calculated based on an average scenario which represents the current European situation. The average scenario is 68% to landfill, 24% to incineration (without energy recovery) and 8% to recycling. Compared to the Norwegian situation this can be regarded as a worst case scenario. NEP268E BWA Single layer mechanically fastened 4/7
5 to waste processing () Type Capacity utilisation (incl. return) % Type of vehicle Truck 5 % ton istance km 5 Fuel/Energy l/tkm Value to waste treatment: For the transportation of roofing material waste to waste treatment with a truck (16-32 ton) for the standard transport distance of 5 km. For waste processing for recycling: for collection of waste fractions the standard transport distance of 5 km is considered (distance between building site to waste sorting facility). For the waste processing only the electricity consumption of waste sorting facilities has been considered. Benefits and loads beyond the system boundaries () Global warming potential CO2-Eqv -3,13 Energy use -111 LCA: Results The environmental burden has been calculated by means of the 24 indicators according to EN 1584 requirements. System boundaries (X=included, MN=module not declared, M=module not relevant) Product stage Construction installation stage Use stage End of life stage Beyond the system boundaries Raw materials Manufacturing Construction installation stage Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use e-construction demolition Waste processing isposal Reuse-Recovery- Recycling-potential A1 A2 A3 A5 B1 B2 B3 B4 B6 B7 C1 C3 C4 MN MN MN M M M MN Environmental impact Parameter Unit GWP CO 2 -eqv OP CFC11-eqv POCP C 2 H 4 -eqv AP SO 2 -eqv EP PO 3-4 -eqv APM Sb-eqv APE A1-A3 3,55E+ 1,69E-7 3,14E-3 1,44E-2 2,E-3 6,32E-5 1,98E+2 2,86E-1 4,3E-8 1,89E-4 1,34E-3 3,1E-4 1,8E-1 4,5E+ A5 1,69E+ 8,13E-8 9,9E-4 4,56E-3 6,3E-3 1,93E-5 4,19E+1 5,45E+ 2,78E-7 4,19E-3 1,99E-2 8,19E-3 8,24E-5 2,43E+2 7,54E-2 9,95E-9 4,32E-5 1,86E-4 4,6E-5 1,46E-1 1,7E+ C3 9,47E-2 2,32E-9 4,56E-5 3,96E-4 1,82E-4 6,15E-9 1,25E+ C4 7,36E+ 2,94E-8 4,38E-4 2,13E-3 5,94E-2 2,68E-7 3,26E+ -3,13E+ -4,1E-7-1,22E-3-7,66E-3-4,18E-3-2,54E-8-9,77E+1 GWP Global warming potential; OP epletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oidants; AP Acidification potential of land and water; EP Eutrophication potential; APM Abiotic depletion potential for non fossil resources; APE Abiotic depletion potential for fossil resources NEP268E BWA Single layer mechanically fastened 5/7
6 Resource use Parameter RPEE RPEM TPE PE PM TRPE SM RSF SF W Unit m 3 A1-A3 A5 C3 C4 8,39E+ 5,78E-3 1,73E+ 1,1E+1 1,53E-3 8,26E-2 8,86E-2 3,42E-1 5,48E-2 3,97E-1 8,73E+ 5,78E-3 1,78E+ 1,5E+1 1,53E-3 8,26E-2 8,86E-2 5,72E+1 4,9E+ 2,3E+1 8,6E+1 1,8E+ 1,61E+ 3,73E+ 1,54E+2 2,46E+1 1,78E+2 2,11E+1 4,9E+ 4,49E+1 2,59E+2 1,8E+ 1,61E+ 3,73E+ 1,56E+2 2,49E+1 1,8E+2 1,29E+ 3,11E-5 2,6E-1 1,5E+ -2,89E+ -2,89E+ -1,9E+2-1,9E+2 RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; PE Non renewable primary energy resources used as energy carrier; PM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; SF Use of non renewable secondary fuels; W Use of net fresh water End of life - Waste Parameter Unit HW NHW RW A1-A3 A5 1,89E+1 3,11E-5 3,2E+ 2,49E+2 3,11E-5 6,53E+2 3,84E-1 1,6E-6 6,16E-2 2,19E+1 9,E+2 4,46E-1 C3 C4 1,76E+ 8,8E+3 1,36E-5-7,96E-2-1,29E+ HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed End of life - Output flow Parameter Unit CR MR MER EEE ETE A1-A3 2,68E-2 2,75E-2 A5 6,64E-2 2,8E-1 6,64E-2 2,8E-1 C3 C4 8,38E-1 2,61E+ CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Eported electric energy; ETE Eported thermal energy Reading eample: 9, E-3 = 9,*1-3 =,9 List of partcipants *) Country Production location Country Production location Belgium ATAB - Antwerpen Italy Copernit - pegognaga e Boer - Antwerpen Imper - Mappano erbigum/imperbel - Perwez Inde - Castel 'azzano Soprema - Grobbendonk Polyglass - Ponte Piave enmark Icopal enmark - Ikast Pluvitec - Ronco all'adige Nordic Waterproofing - Vejen Netherlands Icopal BV - Groningen Finland Katepal - Lempäälä Troelstra & de Vries - IJlst Nordic Waterproofing - Lohja Sweden Icopal - Malmö Germany Paul Bauder - Achim Nordic Waterproofing - Höganäs *) Not all the 42 production locations participating in the BWA LCA-project are listed. Only the production locations which participated in the additional EP Norge project are listed. NEP268E BWA Single layer mechanically fastened 6/7
7 Additional Norwegian requirements Electricity The European electricity mi was used as reference dat for each production plant. Greenhouse gas emissions:,15 CO2 - eqv/ angerous substances None of the following substances have been added to the product: Substances on the REACH Candidate list of substances of very high concern (of ) or substances on the Norwegian Priority list (of ) or substances that lead to the product being classified as hazardous waste. The chemical content of the product complies with regulatory levels as given in the Norwegian Product Regulations. from production site to central warehouse in Norway is: 8 km Carbon footprint Carbon footprint has not been worked out for the product. Bibliography ISO 1425:26 ISO 1444:26 Environmental labels and declarations - Type III environmental declarations - Principles and procedures Environmental management - Life cycle assessment - Requirements and guidelines EN 1584:212 Sustainability of construction works - Environmental product declaration - Core rules for the product category of construction products ISO 2193:27 Sustainability in building construction - Environmental declaration of building products LCE, Turin BWA: LCA PROJECT for EP purposes PCR NPCR 22 PCR for preparing an EP for product group Roof waterproofing Environdec BWA Environmental product eclarartion for Bitumen Roof Waterproofing Systems S-EP-414 rev. 1.1 epd-norge logo Program holder and publisher The Norwegian EP Foundation Post Bo 525 Majorstuen, 33 Oslo Norway post@epd-norge.no web 19 Regina Crescent, Ravenshead Nottingham NG15 9AE United Kingdom Author of the Life Cycle Assessment Life Cycle Engineering Via Livorno, , Torino (Italy) Phone: Fa web Phone: Fa web NEP268E BWA Single layer mechanically fastened Phone: () info@bwa-europe.com info@lcengineering.eu 7/7
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