Advance Tech. Silicon2Solar
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1 Advance Tech Silicon2Solar
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3 24 Hour x 7 Day/Week Surveillance
4 Location: 312 Main, Caldwell, ID Products/Services: Profile What we do Solar module recycling Semiconductor silicon recovery, IP obliteration, purification, electrical certification Finished IC die manipulation and elemental extraction Residential, commercial, and utility scale demolition/deinstallations Multi mono crystalline EH&S conscious and compliant end-to-end (Hallmark) Audit compliance largest/leading IC corporations in the industry Acid containments, safe storage, advanced delivery systems, waste stream control, heavy metals, work area ambient particulate counts, bulk drainage neutralization, Ph monitoring, Air abatement scrubber, air evacuation/filtration, respiratory protections
5 Genesis of the company formed around silicon extraction, processing, IP protections, customized tool sets, substrate purification for reintroduction back into solar industry. Company mission: Recycle various forms of otherwise waste/scrap silicon reintroduce as raw material feeding IC wafer and solar consumption demand Re-focus: Solar vs. Semiconductor --- become the most capable, cost efficient, technical sophisticated, environmental conscience, and sustainable PV recycling organization in the industry
6 Technologies Capabilities Unique Attributes Accomplishments High tech processing to historically low tech environment Fundamentally new commercial initiative in material recycling Semiconductor fabrication methodologies and toolsets redesigned for customized/unrealized capabilities Surplus, end-of-life capital tools configured for novel recycling solutions Automation, innovation, capital efficiencies applied to offset/provide alternative to crude, polluting, off-shore, and unregulated recycling operations EH&S compliant US based policy Chemical/mechanical sequencing using minimal/trace volumes of toxic/hazardous chemicals (acids) Heavy capital automation, volume output, low cost structure, superior alternative international methods
7 Differentiation Progressive environmental policies and objectives Audit compliant to strict EH&S operating standards (US based) Non toxic non polluting end-to-end solutions NO release or disposal of constituent materials to landfill Deep knowledge and networks in Si materials recovery and reuse Growing base of supply Solar farms, metal recyclers, specific module producers, military installations, government projects Technical/academia alignments formed to advance recovery percentages, develop more efficient processes, utilization of most advanced assay tools, vigilant focus on improvement/optimization Scale --- commercial leverage Direct, developed, and active relationships with Asian materials customers (Silicon from modules are feeding the solar market)
8 GREEN TO GREEN === Others claim we do EH&S conscious and compliant, proven over many years, rigorous audit oversight (Intel, Micron, HP, TI, Spansion, Linear, IDT, Microchip among others) Sustained audit compliance with the largest/leading IC corporations in the world Acid containments Safe storage monitored EPA License advanced delivery systems waste stream control heavy metals containment Workspace particulate counts
9 Target constituent materials Aluminum: 10% Glass: 74% Silicon: 3% Polymers: 7% Ag:.006% Pb:.01% Tin, lead, Zinc Copper = trace levels Indium
10 Value = Silicon Mono-crystalline (single crystal) CZ ingot growth Elementally doped for proper conductivity/resistivity Boron easily measurable and verifiable Visually assessed for quality precludes advanced testing Conditioned for direct re-melt application with minimal preparation High purity High resistivity well controlled (<.50 ohm cm) Monocrystalline Multi-crystalline Boron doped high resistivity (>.50 ohm cm) Direct re-melt raw material Proprietary handling processing methodologies Precious metals extraction Ag heavily being studied Comingle/aggregate with IC silicon to command premium return Glass Silicon amalgamations aggressively optimized
11 Methods for manipulation Mechanical finishing systems wet/dry sequencing Customized media obliteration Chemical softening High pressure abrasives (environmental coatings) - Cured poly SiN2 SiC Ball milling Large cu. ft. turning Centrifugal Disc separation Vibratory bowl oscillation Media shakers Heating / incineration Induction furnaces Solar
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13 What else?? Aggressive, technically advanced, and laser focused efforts around cost efficient recovery of Ag = Silver Mixing of high purity silicon with module Al (frames) high performance Al allow used in aerospace applications Junction box removal --- high percentages retain full function after removal and perfectly suited for used panel applications Glass easily and efficiently segregated through Si-SiO2 heat cycling methods Polymer back-sheet = methods to segregate, sequester, store.
14 Supply Sources = need more Major supply contracts - de-installations, removals, field characterizations, full spectrum services Swinerton Hanwa/Qcell Solid S-Power ConEdison Bennington OCI Principally large account procurement guided entities through strategic steps Municipalities State / Federal projects ID Dept of Education Military DIY Off grid presence local outlet spread solar awareness
15 Cell IP PRESENT
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25 Challenges Supply Supply Supply Supply Money investment research Upcycling vs. Downcycling Poor economies of scale Disparate consolidation lack of coordinated efforts Volume of supply Consistency of supply Commitment Cherry Picking scrap metal scavengers after the good, polluting the bad Ewaste repeated Custom vs. Index pricing Agreements commitments common ultruistic solution Purity refinement process and chemical cleans (SC-1, SC-2) Environments impacts EH&S footprint Automation = capital intensive High ecological index high eco-efficiency environmental relief (vs. impact)
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28 Principally large account procurement guided entities through strategic steps Municipalities State / Federal projects ID Dept of Education Military DIY Off grid presence local outlet spread solar awareness
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