Prepared by: Robert Stoczkiewicz ABB MINING USER CONFERENCE 2017 PROVEN SOLUTIONS GLOBAL REACH. May 2017

Transcription

1 Prepared by: Robert Stoczkiewicz ABB MINING USER CONFERENCE 2017 PROVEN SOLUTIONS GLOBAL REACH May 2017

2 WHO WE ARE FAMUR is the power of tradition and long experience. For over 100 years our equipment has provided better performance and work safety in underground mining. FAMUR is a leading producer and supplier of mining machinery and equipment. The main areas of activity are: underground mining, open-pit mining, transport and bulk material handling. FAMUR is an experienced manufacturer of technologically advanced and highly effective mining solutions, especially longwall systems, roadheading systems, underground transportation systems and machinery for mining. Whether your needs are below ground or above FAMUR gives you knowledge, equipment and services you expect, for mining and industrial applications. We continuously broaden the range of our products and offer our customers comprehensive, tailored solutions, adapting them to the demands of the evolving market. The FAMUR Group is a part of TDJ S.A We are a part of 2017 FAMUR S.A FAMUR S.A. 2

3 2,523 employees 16 companies 6 production plants mln PLN assets mln PLN revenue 239 mln PLN EBITDA FAMUR S.A. Financial data for

4 CONTINUOUS CONVEYOR SYSTEM General Layout SYSTEMY TRANSPORTOWE 2017 FAMUR S.A.

5 CONTINUOUS CONVEYOR SYSTEM Technical parameters of the belt conveyors Belt conveyor H-D1 D1-D2 D2-A D1-C D2-B Width [mm] Length [m] Capacity [t/h] Installed power main drive [kw] Installed power intermediate drive [kw] Belt strength [kn/m] 2x315 1x160 2x37 1x37 2x37 1x Conveyor belt type 1200 ST X+L100 (4.4-84) 1000 EP630/3 6+4 X 1000 EP630/3 6+4 X 1000 EP630/3 6+4 X 1000 EP630/3 6+4 X 2017 FAMUR S.A.

6 CONTINUOUS CONVEYOR SYSTEM Belt conveyor H-D1 Width [mm] 1200 Length [m] 4982 Capacity [t/h] 1200 Installed power main drive [kw] Installed power intermediate drive [kw] 2x315 1x160 Belt strength [kn/m] Conveyor belt type ST X+L100 ( ) 2017 FAMUR S.A.

7 CONTINUOUS CONVEYOR SYSTEM Belt conveyor H-D FAMUR S.A.

8 CONTINUOUS CONVEYOR SYSTEM Belt conveyor H-D1, belt conveyor D1-D2, belt conveyor D1-C, belt conveyor D2-A, belt conveyor D2-B 2017 FAMUR S.A.

9 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D1-D2 Width [mm] 1000 Length [m] 670 Capacity [t/h] 1200 Installed power main drive [kw] Installed power intermediate drive [kw] Belt strength [kn/m] Conveyor belt type EP630/3 6+4 X 2017 FAMUR S.A.

10 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D1-D FAMUR S.A.

11 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D2-A Width [mm] 1000 Length [m] 252 Capacity [t/h] 1200 Installed power main drive [kw] Installed power intermediate drive [kw] 2x37 - Belt strength [kn/m] Conveyor belt type EP630/3 6+4 X 2017 FAMUR S.A.

12 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D2-A 2017 FAMUR S.A.

13 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D1-C Width [mm] 1000 Length [m] 444 Capacity [t/h] 170 Installed power main drive [kw] Installed power intermediate drive [kw] 37 - Belt strength [kn/m] Conveyor belt type EP630/3 6+4 X 2017 FAMUR S.A.

14 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D1-C 2017 FAMUR S.A.

15 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D2-B Width [mm] 1000 Length [m] 360 Capacity [t/h] 400 Installed power main drive [kw] Installed power intermediate drive [kw] 2x37 - Belt strength [kn/m] Conveyor belt type EP630/3 6+4 X 2017 FAMUR S.A.

16 CONTINUOUS CONVEYOR SYSTEM Belt conveyor D2-B 2017 FAMUR S.A.

17 CONTACT DETAILS ul. Armii Krajowej Katowice T F systemytransportu@famur.com.pl This presentation is the property of FAMUR S.A. The prior written consent of FAMUR S.A. is required to process, copy, record on information carriers and provide the presentation or any part of it to any third parties. The declarations contained in the presentation which are not historical facts are "declarations relative to the future". The declarations relative to the future, in particular predictions of the financial results or considerations concerning the development of the FAMUR Group, should not be regarded as binding forecasts. FAMUR S.A. cannot assure that the expectations relative to the future will be met. Future financial results may substantially differ from the expected ones FAMUR S.A.

18 New illustration is coming MINING USER CONFERENCE, MAY 3-5, 2017 CCS North Kalimantan - Indonesia Continuous Conveyor System Robert Stoczkiewicz Project Manager Famur Pioma (Poland)

19 CCS North Kalimantan Agenda Project challenges First order from Environmental / local conditions Technical challenges Pioma to ABB Germany Project execution Layout / Design ABB Mining Conveyor Control Program (MCCP) Simulation Realization May 3-5, 2017 Slide 19 Mining User Conference 2017, Stockholm

20 CCS North Kalimantan Project challenges Environmental / local conditions / technical challenges Complete EPC project execution period only 15 Months Weak Power supply for plant only by Diesel generators no GSM connection on site Site infrastructure (offices, roads, facilities) under construction Power plant (7MW) under construction Excellent cooperation of Famur + ABB team from Poland, Germany, Czech Republic, Indonesia during engineering and construction: Delivery of plant with agreed output and in time May 3-5, 2017 Slide 20 Mining User Conference 2017, Stockholm

21 CCS North Kalimantan Long Belt Conveyor H-D1 Drive 1 VFD-Motor =BC.H-D1.20-M kW Point H Conveyor H-D1 Drive 2 VFD-Motor =BC.H-D1.10-M kW Electrical Room ER10 M Drive 3 VFD-Motor =BC.H-D1.30-M kW Long Belt Conveyor H-D1: Conveyor H-D1: Speed: Mass flow: Drives: Motor speed: Drive control: 4982m v=3.15m/s m 3.15 m/s 1200 t/h 2 x 315kW Head 1 x 160kW Tail LV - VFD driven 1488 rpm ABB Mining Conveyor Control Program (MCCP) M Electrical Room ER20 M CCR May 3-5, 2017 Slide 23 Mining User Conference 2017, Stockholm

22 CCS North Kalimantan Mining Conveyor Control Program - MCCP MCCP Load Share Conveyor drives load share and soft startup Monitoring ABB LV and MV drives Reduced mechanical stress Advanced conveyor drive control May 3-5, 2017 Slide 24 Mining User Conference 2017, Stockholm

23 CCS North Kalimantan ABB Mining Conveyor Control Program (MCCP): Motion Master _ References to all Followers Motion Master processes feedback from all followers Each follower receives the correct torque reference Dynamic control, perfect load share without oscillations MOTION MASTER Follower Torque Ref Follower 5km Follower Belt May 3-5, 2017 Slide 25 Mining User Conference 2017, Stockholm

24 CCS North Kalimantan ABB Mining Conveyor Control Program (MCCP) Conveyor Simulation Model OFF Site Tuning On - Site Tuning is time wasting OFF Site Tuning with simulation Identify control issues Determine basic controller settings May 3-5, 2017 Slide 26 Mining User Conference 2017, Stockholm

25 CCS North Kalimantan Conveyor Simulation Model Easy interface list with typical mechanic parameters parameterize ABB library Speed Control Load Sharing Load Observer May 3-5, 2017 Slide 27 Mining User Conference 2017, Stockholm

26 Results Measured Data Adjustment model validation knowledge gain advanced system analysis advanced controller optimization

27 CCS North Kalimantan Long Belt Conveyor H-D1 Achieved results on site May 3-5, 2017 Slide 29 Mining User Conference 2017, Stockholm

28 CCS North Kalimantan ABB Mining Conveyor Control Program (MCCP) Advantages High dynamic, perfect load share without oscillations Monitoring and protection of the motion Open to every control system Reduced engineering for software programming Easy commissioning and drive tuning with standard tools Contains many features for conveyor control Software code is the same in all projects, worldwide proven Dynamic simulation Service friendly; trained personell worldwide Save and consistent firmware May 3-5, 2017 Slide 30 Mining User Conference 2017, Stockholm

29 CCS North Kalimantan + May 3-5, 2017 Slide 31 Mining User Conference 2017, Stockholm

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