Hollow Glass Technologies General Catalogue

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1 Hollow Glass Technologies General Catalogue

2 Index Glass conditioning Gob forming and delivery E-Forehearth Mechanical feeder Servo feeder mechanism Electronic gob distributor Coaxial delivery system Roller coaster system Forming machine Pneumatic mechanism Servo technology Ware handling Control system Treatement Ancillary equipment Service IS Machine E-IS Machine Re-manufactured IS Machine E-MOC technology Pneumatic plunger mechanism Funnel, baffle, blow head 300 series Neckring 300 series Forced Convection Cooling Mechanism Forming pack Servo invert Servo takeout 2.0 Universal backlash free takeout arm 700 Electronic pusher module - Twin axis 700 Electronic pusher module Machine conveyor Cross conveyor HS transfer Axis servo stacker RSS Axis servo stacker RSS-90 Mechanical stacker RS-90 series 700 Electronic forming control module 700 Flexible motor control module HHT 700 Hand Held Terminal HTH Hot-End treatment unit Cold-End treatment unit Mould cooling air remote control system Constant cushioning oleodinamic unit Stirrer Articulated hoist Remote assistance Training Spare parts

3 Float and laminated cutting machines Breakout system Loading system Glass stock management Straight line edgers and bevellers Double edgers Drilling machines CNC Drilling CNC Shape Edgers CNC Glass working centres Glass conditioning Gob forming Forming machines for glass containers Ware handling Control and automation system Accessories, fitting and complementary equipment for IS production lines Coater lines Float lines Laminated lines Mirror lines Packing lines Patterned lines Processing lines PV lines improvements Solar lines Automotive Lines

4 Glass conditioning E-Forehearth Gob forming and delivery Mechanical feeder I Servo feeder mechanism I Electronic gob distributor I Coaxial delivery system I Roller coaster system 4

5 E-Forehearth Newly designed combustion and cooling equipment pre-assembled on board of the overhead steel structure for drastic reduction of field installation activity. Automatic control system based on redundant CPUs for back-up in case of failure. Dual CAN BUS connection between main cabinet and local panels. Proprietary design of refractory superstructure with dual interactive direct and indirect cooling. Mechanical feeder Spouts available: 281 Standard and Deep, 703, 715 in single double or triple gob Maximum flexibility of shearing angle: standard from 30 right to 90 left, symmetric from 30 left to 90 right Improved mechanical feeder: bearing type 7 stroke plunger linkage, oil bath shear mechanism, pneumatic spring Stand alone tube rotation inverter control (RTC) and electrical tube height adjustment (THD) are available. Servo feeder mechanism Easy replacement of existing mechanical feeders for 281, 703 and 715 spouts The servo motor ensures consistent and repeatable operation up to 240 cuts/minute Oil bath gearbox granting longer life of mechanical components Multiple weight operation for sampling or for different gob weight production. 5

6 Electronic gob distributor Retrofittable on any existing IS Machine Fully programmable firing order Dwell time and scoop positioning adjustable by Hand Held Terminal Automatic homing in case of power failure. Coaxial delivery system Consistent trough deflector alignment ensures effective gob loading Complete range of trough and deflector sizes are available Available for single, double and triple gob Delivery aligned with laser fixture to ensure correct gob loading into the blanks. Roller coaster system The roller coaster system is developed for larger size section machines (from 10 to 12 sections) The trough design reduces the gob friction, increasing the speed and improving the heat balance of the gob. 6

7 Gob forming and delivery Mechanical feeder I Servo feeder mechanism I Electronic gob distributor I Coaxial delivery system I Roller coaster system 7

8 IS Machine Available from 2 to 20 sections configuration Blow & Blow, Press & Blow and NNPB process Variable equipment and accessories to cover any production range for single, double and triple gob Servo mechanisms available as option Advanced forming technology through proportional valves Engineering team available to discuss tailored solutions Consulting and advisor service for glass containers and special projects. 8

9 Re-manufactured IS Machine Revimac is the largest and best equipped IS Machine rebuilding shop worldwide Available from 1 to 12 sections single frame configuration, tandem from 12 to 20 sections B&B, P&B and NNPB process Design of tailor-made configuration for peculiar customer requirements Consulting and advisory services for glass container special project. Forming machine IS Machine I E-IS Machine I Re-manufactaured IS Machine 9

10 10 Forming machine IS Machine I E-IS Machine I Re-manufactaured IS Machine

11 IS Machine Machine ware dimension limits Body diameter Stack cooling Machine center distance 4 1/ /2 6 1/4 SG DG TG 3 SG DG TG 3 5/16 SG DG SG DG TG 4 1/ B&B Process Height under finish FCC Stack cooling FCC Customized (*) Finish diameter P&B/NNPB Process Body diameter Height under finish Stack cooling FCC Stack cooling FCC Finish diameter (*): Available on request with special machine design Machine service requirements Maximum consumption for each section in [Nm 3 /mn] Media Presssure (relative) (*): With stack cooling blank+blow - (**): FCC blow side and blank stacks - (***): [Lt/min] For scoops and gob distributor Machine center distance 4 1/ /2 6 1/4 DG TG 3 DG TG 3 5/16 DG DG TG 4 1/4 B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B Operating air 2,2 bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 Operating air 3,2 bar 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 Forming air 3,2 bar 1,8 2,6 1,8 2,6 2,0 2,8 2,2 3,0 2,2 3,0 2,4 3,2 2,7 3,8 Pilot air 3,5-4 bar 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Vacuum -0,85 bar 0,35 0,35 0,35 0,35 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 Cooling air machine (*) Cooling air machine (**) Cooling air conveyor Cooling water (***) 0,1-0,12 bar ,1-0,12 bar ,06 bar 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 2 bar 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 12,0 12,0 11

12 E-IS Machine A Blow & Blow, Press & Blow and NNPB processes Variable equipment and accessories to cover any production range for single, double and triple gob Servo mechanisms available as option E-MOC mechanism is mounted on the top of the section frame E-MOC is available in all traditional center distances as well as the newly developed TG 3-1/2 The cooling air with E-MOC improves the temperature balance between each half of the mould The pantograph E-MOC movement is designed to grant smooth mould movement thus reduceing wear and damage to the equipment Advanced forming technology through proportional valves Engineering team available to discuss tailored solutions Consulting and advisor service for glass containers and special projects. MACHINE WARE DIMENSION LIMITS MACHINE CENTER DISTANCE B&B Process Body diameter Height under finish FCC and/or 360 Cooling FCC and/or 360 Cooling 4 1/ /2 6 1/4 DG TG 3 DG TG 3 1/2 DG DG TG 4 1/ Finish diameter P&B/ NNPB Proces Body diameter Height under finish FCC and/or 360 Cooling FCC and/or 360 Cooling Finish diameter Machine service requirements Maximum consumption for each section in [Nm3] Media Presssure (relative) MACHINE CENTER DISTANCE 4 1/ /2 6 1/4 DG TG 3 DG TG 3 1/2 DG DG TG 4 1/4 B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B B&B P&B Operating air 2,2 bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,1 1,1 1,1 1,1 Operating air 3,2 bar 0,9 0,9 0,9 0,9 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 Forming air 3,2 bar 1,8 2,6 1,8 2,6 2,0 2,8 2,2 3,0 2,2 3,0 2,4 3,2 2,7 3,8 Pilot air 3,5-4 bar 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Vacuum -0,85 bar 0,35 0,35 0,35 0,35 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 Cooling air machine (*) Cooling air machine (**) Cooling air conveyor Cooling water (***) 0,1-0,12 bar ,1-0,12 bar ,06 bar 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 2 bar 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 10,0 10,0 12,0 12,0 12,0 12,0 (*): With stack cooling blank+blow - (**): FCC blow side and blank stacks - (***): [Lt/min] For scoops and gob distributor 12

13 Forming machine IS Machine I E-IS Machine I Re-manufactaured IS Machine 13

14 E-MOC technology Top mounted design improves the access to the mechanism 360 integrated cooling at blank and blow side allows high airflows E-MOC is designed to be retrofitted on existing machines The pantograph E-MOC movement is designed to grant smooth mould movement, thus reducing wear and damage to the equipment. 14

15 Pneumatic plunger mechanism Floating plunger concept maintains the alignment after first self-centering to the neck ring, reduces radial load on the piston rod and reduces wear on neck ring, positioner and piston rod bearing Lightweight design allows easier plunger mechanism exchange Increased plunger cooling capacity with individual cooling air exhaust per cavity through plunger base improves the performance of the mechanism Advanced technology of components and material allows increased reliability of the mechanism and easy maintenance. Pneumatic mechanism E-MOC technology I Pneumatic plunger mechanism I Funnel, baffle, blow head 300 series I Neckring 300 series I Forced Convection Cooling Mechanism 15

16 Pneumatic mechanism E-MOC technology I Pneumatic plunger mechanism I Funnel, baffle, blow head 300 series I Neckring 300 series I Forced Convection Cooling Mechanism 16

17 Funnel, baffle, blow head 300 series 300 series mechanisms designed to fit on any IS Machine Higher efficiency of pneumatic seals in PTFE leads to high cost saving (60% leakage reduction) Hydraulic up stroke cushioning available as option for baffle and blow head mechanisms The cam profiles and cam follower have been revisited to improve performance and mechanism life. Neckring 300 series Air ducts inside the mechanism have been optimized to achieve balanced motion of the arms The mechanism has been redesigned to reduce the weight masses and improve the performance The mechanism can be overhauled and re-used for more machine campaigns The backlash free neckring assembly is also available as option with needle bearings at shaft ends. Forced Convection Cooling Mechanism Operations not affected by Cooling Pressure Level The internal vacuum piping can be removed for faster maintenance and easy conversion Cooling air flow increased by 20% Retrofittable to any existing machine. No modification to section frame required. 17

18 Forming pack The accurate control of pressure at each step of the forming process improves glass quality efficiency and machine speed Impacts on glass distribution, pressure resistance, check reduction, baffle and mould seems reduction, birdswing Each servo valve can be electronically adjusted with a user friendly interface. Servo invert The movement profiles can be programmed to fit each job requirement and can be extended from one section across all the machine Can be retrofitted to existing machines without any alteration to the section boxes The invert and revert movement can be adjusted through the HHT or PC during production High speed and accurate parison transfer granted by precise and repeatible motion. Servo-takeout 2.0 The servo-takeout ramp UP and DOWN speed is fully adjustable to ensure optimum production results Stable transfer of ware onto the dead plate garanted by precise and repeatible motion Takeout arm is easy to exchange The speed profile can be programmed to suit each job. 18

19 Universal backlash free takeout arm The new generation of Take-Out Arms is available for all machine types and Center Distances (Single to Quad Gob). The high performance belt system ensures precise container grabbing and improved container quality. Improved interface to the Tong Head allows more precision and rigidity while positioning the Take-Out Tong head over the mould. Modular design with exchangeable interface allows easy and fast retrofit on the various types of servo and pneumatic Take-Out mechanisms. Servo technology Forming pack I Servo invert I Servo takeout 2.0 I Universal backlash free takeout arm 19

20 700 Electronic pusher module - Twin axis The two axes concept grants smooth and precise handling of unstable container at high speed Using a special adapter plate the mechanism can be installed on most existing conveyor retrofittable to most existing conveyors Graphic simulation of ramps profile helps the fine tuning of the perfect handling. Ware handling 700 Electronic pusher module - Twin axis I 700 Electronic pusher module I Machine conveyor I Cross conveyor I HS transfer 700 I 3-Axis servo stacker RSS Electronic pusher module Advanced diagnostic (alarms, event modification log, system and motors status, real time production data availability) Reversibility of the mechanical group; left or right delivery may be achieved without the use of additional parts Quick change single motor pusher mechanism. Machine conveyor The basic UBC conveyor is available for up to 12 sections single bed machine or up to 24 sections tandem machine The air cooling inlets can be from front or back of the conveyor body Separate Belt Cooling version available as option, featuring two different air pressure levels on beam and dead plate separately, granting higher cooling flexibility Independent Cavity Cooling version features additional individual cooling control of inner and outer cavity on dead plate for better cooling equalization. 20

21 Cross conveyor Standard drive by synchronized motors connected to the feeder and machine drive system. Tubular steel conveyor beam with built in water cooling system and air cooling system on request Quick change under-belt modular wear plates and dead plates with remote control height adjustment RH or LH operation to suit any lay out requirement. HS transfer 700 Special cam design for quick retraction of paddles. Drive sprocket equipped with slip clutch to prevent damage in case of jamming due to broken glass interference Self-supporting base frame allowing easy positioning of transfer head with vertical and lateral adjustment for accurate ware handling. RH and LH version available to suit any lay-out requirement. 2-Axis servo stacker RSS-90 I Mechanical stacker RS-90 Series 21

22 Ware handling 700 Electronic pusher module - Twin axis I 700 Electronic pusher module I Machine conveyor I Cross conveyor I HS transfer 700 I 3-Axis servo stacker RSS-100 I 2-Axis servo stacker RSS-90 I Mechanical stacker RS-90 Series

23 3-Axis servo stacker RSS-100 Top perfomer in the marketplace, up to 20 cycle per minute User-friendly touch screen interface Quick change push-bar Remote control system for adjustment of push-bar verticality. 2-Axis servo stacker RSS-90 High performance, up to 13 cycle per minute User-friendly touch screen interface One-touch height adjustable framework. Steady bar option to handle unstable glassware. Mechanical stacker RS-90 series Rugged equipment suitable for RH or LH delivery and for lehrs belt up to4500 mm wide Built in height adjustment system (950 to 1100 mm) Container loading by side shifting of push bar Drive motor mounted on belt tension adjustment slide for quick change replacement. 23

24 24

25 Control system With E-pack 700 series Bottero strengthens its position as leading supplier of electronic control systems, setting new standards in hot-end production lines. Intelligent diagnostic and modularity are the key features of the 700 E-Pack. Control system 700 Electronic forming control module I 700 Flexible motor control module I HHT 700 Hand Held Terminal Motion Control Remote I/D Systems IS Machine Ethernet TCP/IP HMI mobile panel SPV VPN Modem Internet Remote assistance Other lines SPV 25

26 700 Electronic forming control module Selective job change with fully independent section structure: possibility to run different processes. Fully flexible event setting and special cycle configuration Section control units can be customized according to specific requirements All events can be manually operated The firing order can be adjusted to suit the operating conditions. 700 Flexible motor control module The phasing on all drive motors is automatically configured even after motors re-start The design of the motors ensures maximum flexibility for the changes in parameters during production Digital motor speed control with wide adjustment range and no need of replacement of mechanical parts FMC700 is including: Revolving Tube Control Tube Height Driven Servo plunger Servo parallel shear Servo Gob Distributor Main Conveyor Up and down conveyor Ware Transfer Cross conveyor Stacker OR: Mechanical Stacker Mechanical Feeder Mechanical Gob distributor Others 26

27 Mobile interface panel 700 All machines parameters are visible and editable from any plug-in point User friendly menu grants easy surfing through the parameters (all SPV data are available) Multilingual functions are available: (Chinese, Japanese, Farsi, Thai, Turkish, Russian). Full screen and easy diagnostic is available on mobile panel. Control system 700 Electronic forming control module I 700 Flexible motor control module I HHT 700 Hand Held Terminal 27

28 Treatement HTH Hot-End treatment unit I Cold-End treatment unit I Mould cooling air remote control system HTH Hot-End treatment unit High uniformity of body treatment and minimal deposition on the finish Easy cleaning of recirculation manifolds and inner/outer diffuser Entirely fabricated in AISI 304/316 stainless steel Lifting system option for maintenance and cleaning Cold-End treatment unit Light metal alloy carriage frame Twin nozzle spray system Carriage assembly features vertical pneumatic cylinder for nozzle up-down stroke control and horizontal hydraulic cylinder for lateral displacement control PLC based control system and inverter drive. Mould cooling air remote control system Remote control system for monitoring and adjusting the mould cooling air flow of bottom individual cooling application RRS-T Teleflex steel cable based manual system with individual handle bars RRS-B Pneumatic actuator based automatic system controlled by the IS timing system RRS-P Pneumatic based ON/OFF automatic system controlled by independent electric cabinet. 28

29 Constant cushioning oleodinamic unit Oil recirculation system featuring one motor for single shop and two motors for multi shop configuration PLC based control system MIN-MAX oil level and oil temperature monitoring system Heat exchanger option available. Ancillary equipment Constant cusehioning oleodinamic unit I Stirrer I Articulated hoist Stirrer Glass mixing unit available in 2 or 3 blenders configuration 180 pivoting support brackets to enable safe maintenance and refractory blenders replacement Manual lifting hoist to raise and lower stirrer assembly Individual inverter control system for drive motors. Articulated hoist Job change assist mechanical device Metal framework to be installed on blank side of IS Machine for handling loads Lifting and handling by remote control pneumatic hoist Lifting capacity up to 250 kg. 29

30 Training Remote assistance Training of operators and machine maintenance technicians in Bottero or directly on site Running and troubleshooting of the machinery and electronic control systems Maintenance of the machinery and electronic control systems Production process and reduction of defects. Spare parts Remote assistance is our on-line assistance service that enables Bottero qualified engineers to take direct control over the line SPV supervisor via internet Remote control improves and speeds up troubleshooting and problem solution and saves time and money while reducing production losses remote Remote assistance allows of software upgrading for Bottero control system HOT LINE is an additional and extended phone support service available upon request through a dedicated number. Search engine and on-line service is active on Internet - to select spare parts and accessories - to request quotations and information via mail. - to download standard and exploded-view diagrams of the mechanisms - to find Bottero parts matching to IS international codes The "Swap&Go" is a service on exchange basis that minimise repair times. Overhauled and compatible parts are available within 48 hours. Availability of spare parts and interchangeable components for the entire lifespan of the machine. Quick delivery procedures worldwide. Bottero S.p.A Headquarters Cuneo Italy via Genova Cuneo - Italy - Tel Fax bottero@bottero.com Bottero S.p.A Trana Trana - Italy Bottero S.p.A Pesaro Pesaro - Italy Revimac S.r.L. Vicenza - Italy Bottero IG S.r.L Treviso - Italy Bottero Gmbh Grevenbroich - Germany Bottero Gmbh Hollow Glass Neuss - Germany Bottero UK Limited Rochdale - Great Britain Bottero France Jeannet - France Bottero do Brasil Diadema S.Paolo - Brasil Bottero Flat Glass Inc. Kernersville - North Carolina - USA Bottero Glass Machinery Co. Ltd Shanghai - People s Republic of China Bottero Glass Industry Co. Ltd Foshan - People s Republic of China

31 Service Remote assistance I Training I Spare parts

32 The images and data in this catalogue are only indicative and never override the contract engagement of Bottero S.p.A. For photographic reasons the products is often shown complete with accessories that are not part of the standard equipment of the machine. Le immagini riprodotte sul presente catalogo e i dati contenuti hanno puro valore indicativo e in nessun caso costituiscono impegno contrattuale da parte della Bottero S.p.A. Per ragioni fotografiche il prodotto è spesso ripreso completo di accessori che non fanno parte del corredo standard della macchina. BOTTERO S.p.A. - via Genova Cuneo - Italy Tel Fax hollow.sales@bottero.com

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