SEW-EURODRIVE - Driving the world. All the training gear you need. Course Guide

Transcription

1 SEW-EURODRIVE - Drvng the world All the tranng gear you need Course Gude

2 02 03 All the tranng gear you need Dear SEW Customers, Are your employees equpped to cope wth the varous ssues posed by drve technology n ther workplace? SEW-EURODRIVE, through ts DrveAcademy offers a comprehensve selecton of tranng programs n Australa. These programs have been developed to help all customers and dstrbutors maxmse our products and servces. Tranng programs developed by SEW s DrveAcademy are desgned to provde an overall better understandng of how SEW- EURODRIVE products can be best used n varous applcatons, as well as more n-depth knowledge of specfc products. These courses enable you and your staff to get the best possble preparaton and end result out of the products used n your specfc ndustry. By usng the same tranng facltes and models that we use to tran our own staff, our courses provde hands-on experence, whle lmted class szes guarantee the personal attenton you deserve. Courses are offered at any one of our SEW-EURODRIVE DrveAcademy centres across Australa or alternatvely they can be held by request on-ste. For a complete up-to-date calendar of courses offered please vst our webste or alternatvely you can speak to a member of our sales team who wll gladly provde assstance n choosng the most approprate course for you and/or your staff. We look forward to helpng you reach your true potental. Yours Sncerely, Nck Lobanco General Manager SEW-EURODRIVE Pty Ltd Mchael Straner Techncal Tranng Manager SEW-EURODRIVE Pty Ltd Tranng SEW-EURODRIVE, through ts DrveAcademy offer comprehensve tranng programs n Australa. These programs have been developed to help our customers maxmse the use of our products and servces. Place your trust n ths seal of qualty. All the tranng gear you need

3 04 05 Tranng your place or ours? Tranng Courses developed by SEW-EURODRIVE s DrveAcademy are desgned to enable your employees to get the best possble preparaton for ther day to day work wth tranng that ncludes many practcal exercses n addton to the necessary theoretcal fundamentals. You can choose the venue where tranng s held, whether t s on-ste or at any of our DrveAcademy centres across the Australa. Proxmty to our customers s mportant to us, so to avod any long journeys we offer scheduled courses n Melbourne, Sydney, Brsbane and on request n Perth and Adelade. Optmum learnng envronment The tranng courses at SEW-EURODRIVE s DrveAcademy are deally suted for hands-on experence. Multfunctonal tranng models enable the partcpants to be optmally prepared for the tasks and problems they wll encounter n ther daly work, along wth expermental facltes help to provde clarty to all questons n a practcal way. Prerequstes for onste Tranng More often than not tranng takes place at SEW-EURODRIVE S DrveAcademy faclty, although we can also hold tranng at your premses on request. A tranng room wth the below prerequstes wll be requred: - Suffcent room sze for partcpants and tranng models - Projector and screen - Whteboard - Dependng on the demo unts 1x240V or 3x415V, 10 A sockets are requred - Suffcent outlets for tranng models and laptops SEW Products SEW Product Range & Concepts 7 MOVIDRIVE MOVIDRIVE B - Mantenance & Troubleshootng 8 MOVIDRIVE B - Operaton, Start-up & Troubleshootng 8 IPOSPlus Assembler 9 IPOSPlus Compler 9 MOVITRAC MOVITRAC B - Operaton, Start-up & Troubleshootng 10 MOVITRAC LTP-B - Operaton, Start-up & Troubleshootng 10 MOVITRAC LTE-B - Operaton, Start-up & Troubleshootng 11 MOVIPLC MOVIPLC - Introducton to Multmoton 11 MOVIPLC - Introducton to CCU 12 DOP 11C & HMIBulder.PRO 12 Decentralsed Drve Systems MOVIMOT - Operaton, Start-up & Troubleshootng 13 MOVIFIT - Operaton, Start-up & Troubleshootng 13 MOVIGEAR - Operaton, Start-up & Troubleshootng 14 AS-Interface and SEW Decentralsed Technology 14 MOVIAXIS MOVIAXIS - Mantenance & Troubleshootng 15 Other Introducton to Workbench 15 Selecton & Project Plannng of SEW Gearmotors 16

4 06 07 SEW Product Range and Concepts SEW Product Range and Concepts - Overvew of the hstory of SEW-EURODRIVE, SEW company profle & summary of SEW operatons n Australa - Overvew of all the SEW Gear unts ncludng basc functonalty of a gear unt, desgn, purpose, rato & concept of a geared motor - Overvew of all the SEW AC electrc motors ncludng theory of an electrc motor - Overvew of all the SEW Frequency nverters ncludng theory of how an nverter works & why they are used - Overvew of SEW Servo Technology - Overvew of SEW Decentralsed Technology ncludng examples of MOVIGEAR nstallatons - Overvew of SEW Control Technology - Overvew of Industral Gears ncludng examples of IG nstallatons - Famlarsaton wth some of the hstory of SEW EURODRIVE, be able to dentfy what SEW does wthn the ndustry and know the basc operatons of SEW around Australa - Awareness of the SEW product catalogue, know the names of the dfferent unts and products s - Anyone who s nterested n the complete SEW product rangects

5 08 09 MOVIDRIVE MOVIDRIVE B Mantenance & Troubleshootng IPOSplus Assembler & Compler - Overvew of the basc techncal data for MOVIDRIVE B - Wrng and startup of MOVIDRIVE B - Usng SEW software packages for motor startup, basc parameter settngs and data backups - Basc fault dagnostcs wth key drve & applcaton faults & usng SCOPE to record data channels - Know the techncal data for the MOVIDRIVE B - Use MOTIONSTUDIO and MT Manager to communcate wth MOVIDRIVE B - Startup a motor n the VFC and CFC operatng modes & Servo modes - Save data wth PC and keypad and upload t to the nverter - Understand the tasks requred for troubleshootng basc faults for all key components of a drve system nverter, motor, brakes, encoders, applcaton : - Introducton to IPOSplus postonng and sequence control platform - Overvew of C Compler programmng language ncludng SEW standard functons - Exercses rangng from performng reference travel to basc programmng to expandng the program to table postonng and touch probe - Usng nterrupt commands for faults and tmers - Tasks and example programs for both IO and feldbus - Communcaton wth MOVILINK and SCOM commands : - Program IPOSplus n the programmng language compler and assembler - Understand the dfference between the programmng languages - Perform varous dfferent reference travel operatons - Perform absolute and relatve postonng and use other SEW specfc functons - Structure and comment IPOSplus programs s - Employees who work wth the nverter as mantenance staff/engneers/ electrcans wthout necessarly needng to know how to program the unt 2 days s - Programmers and system ntegrators who use the programmng functonalty of the MOVIDRIVE /MOVITRAC for postonng and/or logcal operatons MOVIDRIVE B Operaton, Start-up & Troubleshootng - Basc techncal data for MOVIDRIVE B - Wrng and startup of MOVIDRIVE B - Commssonng nverters va SEW software packages - Startup of dfferent operatng modes for motor control - Data backup wth PC and keypad - Key parameter settngs - Usng DBG60B keypad - Extensve fault dagnostcs wth key drve & applcaton faults, steps to prevent faults and procedures for troubleshootng, analyss and rectfcaton of faults ncludng all key components of the drve system - Usng SCOPE to record data channels - SEW feldbus profle wth EtherNet/IP, EtherCAT or Profbus - Usng SEW feldbus dagnostc tools - Introducton to Applcaton Modules - Know the techncal data for the MOVIDRIVE B - Use MOTIONSTUDIO and MT Manager to communcate wth MOVIDRIVE B - Startup a motor n the VFC and CFC operatng modes & Servo modes - Save data wth PC and keypad and upload t to the nverter - Understand the tasks requred for troubleshootng faults for all key components of a drve system nverter, motor, brakes, encoders, applcaton - Control the nverter va feldbus 2 days s - Employees who work extensvely wth the nverter.e. mantenance staff/engneers and electrcans

6 10 11 MOVITRAC MOVITRAC MOVITRAC B Operaton, Start-up & Troubleshootng - Basc propertes and techncal data for MOVITRAC B - Wrng and start-up of MOVITRAC B - Commssonng of nverters va FBG Keypad & SEW software - Data backup wth PC and keypad - Fault dagnostcs wth SCOPE functon - SEW feldbus profle wth EtherNet/IP, EtherCAT or PROFIBUS - Know the techncal data for the MOVITRAC B - Use the ntegrated operatng panel & MOVITOOLS MotonStudo to upload, download, perform motor start-ups and set parameters - Understand the tasks requred for troubleshootng faults for all key components of a drve system nverter, motor, brakes, applcaton - Control the nverter va feldbus - Employees who work extensvely wth the nverter as mantenance staff/engneers/electrcans MOVITRAC LTE-B Operaton, Start-up & Troubleshootng - Basc propertes and techncal data for MOVITRAC LTE-B - Wrng and start-up of MOVITRAC LTE-B - Commssonng of nverters va Keypad & SEW software - Data backup wth PC and parameter module - Fault dagnostcs - SEW feldbus profle wth EtherNet/IP, EtherCAT or PROFIBUS - Know the techncal data for the MOVITRAC LTE-B - Use the ntegrated operatng panel, parameter module & LTShell software to upload, download, perform motor start-ups and set parameters - Understand the tasks requred for troubleshootng faults for all key components of a drve system nverter, motor, brakes, applcaton - Control the nverter va feldbus - Employees who work extensvely wth the nverter as mantenance staff/engneers/electrcans MOVIPLC MOVIPLC Introducton to MultMoton MOVITRAC LTP-B Operaton, Start-up & Troubleshootng - Basc propertes and techncal data for MOVITRAC LTP-B - Wrng and start-up of MOVITRAC LTP-B - Commssonng of nverters va Keypad & SEW software - Data backup wth PC and parameter module - Fault dagnostcs - SEW feldbus profle wth EtherNet/IP, EtherCAT or PROFIBUS - Know the techncal data for the MOVITRAC LTP-B - Use the ntegrated operatng panel, parameter module & LTShell software to upload, download, perform motor start-ups and set parameters - Understand the tasks requred for troubleshootng faults for all key components of a drve system nverter, motor, brakes, applcaton - Control the nverter va feldbus - Overvew of MOVIPLC - Introducton of MultMoton concept wth MOVIPLC - Startup wth SEW frequency nverter & MOVIPLC - Introduton to PLC edtor software - MultMoton basc functons velocty, jog, poston, trackng and referencng modes - MultMoton advanced functons cammng, gearng, nterpolaton and touch probe modes - Programmng examples of all functons usng wth PLC edtor - Implementaton of MultMoton program wth IO and feldbus - Understandng and famlarty of SEW MOVIPLC & optons - Understandng of MultMoton concept - Understandng of all possble modes and functons, mplementaton of global varables, dagnostc tools and PLCedtor programmng platform - Employees who work extensvely wth the nverter as mantenance staff/engneers/ electrcans 3 days - PLC programmers who are nvolved wth the MOVI-PLC

7 12 13 MOVIPLC Decentralsed Drve Systems MOVIPLC Introducton to CCU MOVIMOT Operaton, Start-up & Troubleshootng 2 days - Overvew of MOVIPLC /CCU - Overvew of all avalable applcaton modules - Startup wth SEW frequency nverter & MOVIPLC /CCU - Introduton to Applcaton Confgurator software - Overvew and operaton of sngle axs applcaton modules: Velocty Control (1, 2, 3, 4, 6 PD), Bus Postonng (6PD), Rapd/Creep Postonng (4PD), Unveral Module (4-10PD), transparacy mode (3-10PD) - Overvew and operaton of mult axs applcaton modules: Unversal Technology, effsrs & CCU knematcs - Overvew and operaton of functon modules: Brake Dagnostcs - Data backup and controller replacement - Understandng and famlarty of SEW MOVIPLC & optons - Understandng of Confgurable Control Unt (CCU) concept - Understandng of all possble modes and functons, mplementaton of global varables, dagnostc tools and Applcaton Confgurator platform - PLC programmers who are nvolved wth the MOVI-PLC - Techncal data and desgn of the MOVIMOT drve unt - Convertng of an asynchronous motor nto a MOVIMOT drve unt plus start-up - Operatng of MOVIMOT wth dfferent operatng modes and control optons - Dagnostcs of MOVIMOT - Techncal data, desgn and start-up of the feldbus communcaton - Control of MOVIMOT va feldbus, montorng and control va feldbus montor - Understand the features and techncal data of SEW decentralsed systems - Wre and start-up MOVIMOT drve systems - Use dfferent nterfaces and control optons for MOVIMOT - Dagnose and analyse faults quckly and relably - Operate feld dstrbutors for feldbus control for the MOVIMOT - Employees who work extensvely wth the nverter as mantenance staff/engneers/electrcans MOVIFIT Operaton, Start-up & Troubleshootng DOP11C & HMIBulder.PRO - Presentaton of DOP 11C varants - Begnners Programmng wth HMI Bulder.PRO operatng software - Creatng tags, elements, buttons, pctures, screens, trend vewers, alarms, recpes, nternal tags, securty settngs, Data exchange, trggers, ndex regsters, audt trals - Communcaton between SEW Inverter, SEW Controller and DOP 11C va RS-485 & EtherNet & usage of dfferent drvers: Modbus, CoDeSys, OPC and subroutng va SEW Controller - Performng backups of projects - Creatng basc scrpts - Understand the dfferent DOP 11C varants - Program wth HMI Bulder.PRO software - Operate and program the operator panel - Basc propertes and techncal data for MOVIFIT FC - Wrng and start-up for MOVIFIT FC - Commssonng of nverters wth easy mode (DIP swtches) & expert mode (MOVITOOLS MotonStudo) - Data backup wth keypad & PC - Fault dagnostcs - Feldbus Communcatons - Know the techncal data for the MOVIFIT FC - Understand the wrng of MOVIFIT FC - Perform a start-up of the MOVIFIT FC n both easy and expert mode - Use the DBG60B keypad & MOVITOOLS MotonStudo to upload, download, perform motor start-ups and set parameters whlst n expert mode - Understand the tasks requred for troubleshootng faults for all key components of a drve system nverter, motor, brakes, applcaton - Identfyng the feldbus unt profle used wth MOVIFIT 2 days - Employees who wsh to program the SEW HMI for connecton to SEW nverters and moton controllers - Employees who work extensvely wth the nverter as mantenance staff/engneers/electrcans

8 14 15 MOVIGEAR MOVIAXIS MOVIGEAR Operaton, Start-up & Troubleshootng MOVIAXIS Mantenance & Troubleshootng - Techncal features and data of the MOVIGEAR mechatronc system - Techncal features and data of external controllers for MOVIGEAR ncludng feldbus gateways and MOVIFIT FDC SNI - Wrng of MOVIGEAR and system components - Practcal operaton of of MOVIGEAR DBC, MOVIGEAR DAC wth AS-nterface master, MOVIGEAR DSC wth feldbus gateway, MOVIGEAR SNI & MOVIGEAR DSC wth MOVIFIT FDC & CCU applcaton modules - Identfy the dfferent varants & key techncal data of MOVIGEAR - Understand the dfferent possbltes of control technology to control dfferent MOVIGEAR varants - Understand the wrng of MOVIGEAR varants & system components - Understandng of the requrements n operatng dfferent MOVIGEAR varants under dfferent applcaton requrements - Employees who work extensvely wth the nverter as mantenance - staff/engneers/electrcans - Overvew and wrng of MOVIAXIS - Establshng communcatons wth MOVIAXIS va Ethernet, USB and CAN (SBus) - Intal startup wthout optmsaton & Drve optmsaton for the speed controller - Usng the sngle axs postonng technology functon - Usng the MOVIPLC/CCU/UFx n combnaton wth MOVIAXIS ncludng functonalty & backup methods - Basc fault dagnostcs wth key drve & applcaton faults - Usng SCOPE to record data channels - Understandng of the structure of the MOVIAXIS ncludng all optons - Usng MOVITOOLS MotonStudo to communcate wth MOVIAXIS - Performng a startup & optmsaton of MOVIAXIS for servo & closed loop asynchronous motors - Understand the tasks requred for troubleshootng basc faults for all key components of a drve system nverter, motor, brakes, encoders, applcaton - Employees who work wth the nverter as mantenance staff/engneers/electrcans wthout necessarly needng to know how to program the unt AS-Interface and SEW Decentralsed Technology - Techncal data and desgn of all relevant AS-nterface SEW decentralsed products (MOVIMOT, MOVISWITCH, MOVIGEAR ) - Establshng communcatons between AS-nterface master and SEW unts - Operaton of sngle and double slave modules - Operaton of Functon modules - Operaton of parameter channel wth double slaves - Understand the features and techncal data of SEW decentralsed systems - Wre and start-up AS-nterface devces - Be able to operate equvalent AS-nterface masters n conjuncton wth SEW devces OTHER Introducton to Workbench - Overvew of all the functons wthn workbench - Manual selectons of key components (frequency nverters, geared motors, servos, decentralsed technology) - To understand the basc functons of workbench to be used as an electronc catalogue for all SEW products - Employees who work extensvely wth AS-nterface as mantenance staff/engneers/electrcans - Employees who are nvolved wth the selecton process of SEW components

9 16 17 OTHER Course terms and condtons 2 days Selecton and Project Plannng of SEW Gearmotors - Overvew of relevant project plannng documentaton & steps requred for project plannng for both uncontrolled and controlled applcatons - Examples of calculaton of thermal utlsaton based on startng frequency and thermal characterstc - Calculaton of chan conveyor by hand - Usng workbench to calculate other applcatons (hosts, travel drves) - Understand the bascs of non-controlled and controlled project plannng ncludng requrements for typcal applcatons - Be able to select drves and drve components usng the catalogue (manually and electroncally) - Understand the user nterface and the operaton of SEW Workbench - Understand the procedure of selectng a drve wth workbench, from startng the project plannng tool to assemblng a complete package - Employees who are nvolved wth the selecton process of geared motors for applcatons Regstraton We request early regstraton n wrtng. The sales and delvery terms and condtons of SEW-EURODRIVE Pty Ltd are bndngly accepted upon regstraton. Cancellaton Cancellaton must occur n wrtng. Cancellaton of a confrmed regstraton can occur free of charge up to 4 weeks before the start of the tranng. 50% of the partcpaton fee may be nvoced where cancellaton occurs a week before the start of the tranng. Tranng Contents - Tranng course - Tranng Documentaton - Lunch, snacks and drnks Fee* The tranng fee s lsted n the schedule. Ths must be pad once the nvoce has been receved. SEW-EURODRIVE s general delvery busness terms and condtons apply to the payment of the semnar fee. Customsed tranng may ncur addtonal fees. Dscounts If several employees of the same company take part n the same company take part n the same tranng from the tranng brochure, the followng dscounts apply: 2 partcpants: 5% 3 partcpants: 10% 4 partcpants: 15% Excluson of lablty Techncal nformaton n the tranng and tranng documents are provded by us to the best of our knowledge. However, we do not assume lablty for any mstakes n the techncal nformaton mparted verbally or n wrtng n the tranng or contaned n the tranng documents provded. Equally, we cannot accept lablty for any damage and follow-on damage resultng from mstakes. Ths excluson of lablty does not apply n cases of compulsory lablty for ntent or gross neglgence. Subject to change We reserve the rght to make the followng changes: Tranng cancellatons; clams for compensaton or cancellaton damages may not arse there from. Adjustment of tranng content n lne wth the current state of the art, wthout pror notfcaton. In ndvdual cases, ths may lead to dfferences from the tranng descrptons. *Costs per tranng and per partcpant plus GST Informaton Tranng tmes 8:30-4:30pm 2 days+ 8:30-4:30pm The last tranng day ends early at 4pm Safety regulatons Tranng partcpants agree to adhere, partcularly durng the practce exercses, the safety and accdent preventon regulatons n force on the SEW-EURODRIVE operaton premses. In the case of tranng on-ste wth the customer, partcpants wll adhere to the customer specfc safety and accdent preventon regulatons. Furthermore, the on-ste safety brefng nstructons are to be followed. Copyrght The reproducton of course documents for unauthorzed purposes as well as the dstrbuton, explotaton and communcaton of ther content to the thrd partes s not allowed. Infrngements are subject to compensaton. The software provded by SEW-EURODRIVE durng tranng for the purpose of exercses may not be removed, or coped n part or whole, or used n any other, unauthorzed way. Places of jursdcton The place of jursdcton s Melbourne

10 All the tranng gear you need SEW-EURODRIVE Drvng the world SEW-EURODRIVE PTY LTD 27 Beverage Drve (PO Box 59) Tullamarne VIC 3043 Phone: (03)